AP SUPER SEAL 7.6 SERIES CUSTOMER MANUAL Nr. AMP SUPER SEAL 1.5 SERIES 1S A TRADEMARK OF AMP INC. REV.
CUSTOMER MANUAL FOREWORD The AMP SUPER SEAL 1.5 SEREST connectors have been designed to meet the severe performances required by usage in automotive field. Refer to AMP Specification 108-20090 for details. It must be noted that these connectors are fully interminable with Rheingau METRO-PACK 150 Series. The following paragraphs are intended as general guide for the best use of the connectors for making harnesses and for their maintenance.
o R RENE Sampan CUSTOMER MANUAL 1) NEARNESS ASSEMBLY OPERATION 1.1) Insertion of crimped contacts into housing Contacts can be inserted into housing cavities in one position only. The correct placing is shown here below. —After insertion of a contact, pull back the wire lightly to check if the contact is securely locked in position. .2) Insertion of cavity plug Cavity plug PN 282081-1 must be used when some cavity is not loaded with contacts, to prevent the ingress of water.
Rt ot bR Amp CUSTOMER MANUAL 1.3) Positioning of anti-back out device The AMP SUPER SEAL 1.5 SERIES connectors are supplied with an anti-back out device, per-assembled on both receptacle and tab housings. After loading of all crimped contacts, these devices must be pushed in "closed" position. If one contact is not properly seated in the cavity, the plastic locking lance remains deflected: the anti-back out device can’t be closed. This condition is a warning for the user.
Artwork CUSTOMER MANUAL 1.3.1) Closing the anti-back out device of plug reusing For 2 to 6 position plugs, manually operated, sequence is: rotate the device to deflect the central inwardly, and then push till to the locking side arms. lard 7: =~ the two ces for 2 pos. the central lance for 3 hsg the pos. hays. e the la: of ices the en push ©ill to the locking of the side arms.
AR CUSTOMER MANUAL ~ For 1 position, manually or by machine operated: Push the device till its upper end is at the same level of the housing mating face. ANTI-BACK CUT DEV 1.3.2) Closing the anti-back out device of tab housing For 1 to & pews, manually or machine operated: sh the device by a ]l” tell »he stop.
AR ' CUSTOMER MANUAL O TN S 1.4} Removal of contacts Since the locking lance of contacts can be reached from the mating side of the housings, it is necessary firstly to remove the anti-back out device. 1.4.1) Removal of receptacle contact a)Deflect the side arms of anti-back out device and pull it away. b)Insert the contact extraction tool (PN 784380 between contact and lance nose, then rotate slightly as shown. c)Pull the wire.
Ana CUSTOMER MANUAL 1.4.2) EXTRACTION TOOL Removal of tab contact a}Insert the extraction tool (PN 785084-1) in one of central holes of anti-back cut device and pull it away. b) Insert the contact extraction tool (PN 784980-1) between contact and lance nose, then rotate it sightly as shown. Pull the wits. ~ FIG.8 Caution: Rotating the extraction tel, be the tab.
e Rk ANP CUSTOMER MANUAL Nr. 2) 2) REPAIR AND MAINTENANCE During repair and maintenance operation of wiring, replacement of contacts may occur. In such cases, the following procedure is recommended: a) Cut off the wire of defective contact you have to remove. b) s Strip the wire insulation for the length requested by Application Specification, according %o the section of wire itself. c) Slide the new wire seal over the wire. (See Apple. Spec. 114-20045 for the proper choice and its positioning).