Datasheet

ManualsBrandsTE CONNECTIVITY ManualsCrimp ConnectorsButt joint 2.62 mm² Insulated Yellow 1 pc(s)

Application Specification

114--2161

1 of 19

LOC B

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

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TOOLING ASSISTANCE CENTER 1- -800- - 722 - - 1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

PLASTI- GRIP* Terminals and Splices

03 MAY 11 Rev F

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +

0.13 [+.005] and angles have a tolerance of +2_.

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of PLASTI--GRIP terminals and splices for

commercial applications. The terminals and splices consist of precision formed metal wire barrel insulated with

vinyl with a maximum operating temperature of 90_C [194_F] for the splices and 105_C [221_F] for the

terminals. The ring tongue terminals and butt splices are also available insulated with PVF

(polyvinylidene

fluoride); these terminals and splices can withstand a temperature range of --65 to 150_C [149 to 302_F]. The

terminals are also available in heavy duty (HD) for extra mechanical strength. The terminals and splices accept

solid or stranded wire for single applications. The flared end of the insulation allows insertion of wires that meet

maximum voltage ratings: 600 V for building wiring and 1,000 V for fixture and sign wiring.

The terminals and splices are color coded to provide a visual reference applicable to the wire size range

suitable for the terminal or splice. In addition, terminals are marked on the tongue with the wire size range. The

serrations or dimples inside the wire barrel provide maximum contact and tensile strength after crimping. The

terminals suitable for mounting accept stud sizes M2 [2] through M12 [.50] (a diameter range of 2.18 through

12.7 [.086 through .500]). The terminals and splices are available in loose--piece for terminating with manual

and pneumatically--powered hand--held tools, and in tape--mounted form for terminating with semi--automatic

hand--held tools and electrically--powered machines.

When corresponding with personnel, use the terminology provided in this specification to facilitate your

inquiries for information. Basic terms and features of this product are provided in Figure 1.

Figure 1

Ring Tongue

Terminal

3--Way Link

Terminal

Slotted Ring Tongue

Terminal

Plug Terminal

Rectangular Tongue

Terminal

Long Spring Spade

Terminal

Short Spring Spade

Terminal

Multi Stud Ring

Terminal

Ring Tongue 90_

Bend Terminal

Hook Tongue

Terminal

Ring Tongue Flag

Terminal

Butt SpliceParallel Splice

Tube Cap Terminal

Assembly

Flanged Spade

Terminal

NOTE

Summary of content (19 pages)

PAGE 1
Application Specification 114-- 2161 PLASTI- GRIP* Terminals and Splices NOTE i 03 MAY 11 Rev F All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. 1.
PAGE 2
114- 2161 2. REFERENCE MATERIAL 2.1. Revision Summary Revisions to this application specification include: S Changed company logo 2.2. Customer Assistance Reference Product Base Part Number 32945 and Product Code 3040 are representative of PLASTI--GRIP terminals and splices. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information.
PAGE 3
114- 2161 408--4105 408--4190 408--4198 408--4303 408--4321 408--6757 408--6764 408--6765 408--8044 408--8082 408--9177 408--9252 408--9535 408--9586 408--9684 408--9775 409--1950 409--1993 409--2586 409--2761 409--5128 409--5842 409--5852 409--5860 409--5862 409--5878 Straight Action Crimper 217200--1 C--Head Pneumatic Adapter (Crimper) 318161--1 Pneumatic Crimping Head Assembly 314991--1 Pneumatic CERTI--CRIMP* Tool Holder Assemblies 356303--1 (Small) and 356302--1 (Large) Straight Action Tool Holder Ass
PAGE 4
114- 2161 3.4. Chemical Exposure Do not store terminals or splices near any chemical listed below as they may cause stress corrosion cracking in the terminal or splices. Alkalies Amines Ammonia Carbonates Citrates Nitrites Phosphates Citrates Sulfur Nitrites Sulfur Compounds Tartrates 3.5.
PAGE 5
114- 2161 Stranded Wire Solid Wire Strip Length Strip Length Conductor TERMINAL OR SPLICE INSULATION SIZE COLOR Insulation WIRE INSULATION DIA RANGE WIRE STRIP LENGTH TERMINAL BUTT SPLICE PARALLEL SPLICE WIRE CIRCULAR MIL AREA (CMA) 26--22 Yellow 1.27--2.03 [.050--.080] — 4.34--5.16 [.171--.203] — 202--810 24--20 White 2.03--3.18 [.080--.125] 4.75--5.54 [.187--.218] — — 320--1,290 22--166 Red Natural/Red — — — 6 35 7 14 6.35--7.14 [[.250--.281] 250-- 281] 7 87 8 64 7.87--8.
PAGE 6
114- 2161 Terminal Plug Terminal Wire Conductor Location Front Bellmouth Must Be Visible Front Bellmouth Must Be Visible Wire Insulation Location End of Conductors Must Be Flush With, or Extend Slightly Beyond End of Wire Barrel Crimp Dot Code (Ref) Crimp Centered on Wire Barrel (Crimp May Be Off Center, But Not Off End of Wire Barrel) Splice Wire Conductor Location Wire Conductor Location Wire Insulation Location Wire Insulation Location Crimp Centered on Wire Barrel (Crimp May Be Off Center, B
PAGE 7
114- 2161 F. Tensile Strength Crimped terminals or splices must hold the wire firmly and have a crimp pull--out test value meeting that specified in Figure 4. NOTE i Adjust tensile testing machine for head travel of 25.4 [1.0] per minute. Directly and gradually apply force for one minute. TENSILE FORCE (N [lb]) Min WIRE SIZE (AWG) 26 13.4 [3] 24 22.3 [5] 22 35.6 [8] 20 57.9 [13] 18 89.0 [20] 16 133.5 [30] 14 222.5 [50] 12 311.5 [70] 10 356.0 [80] 8 400.5 [90] 6 445.0 [100] 4 623.
PAGE 8
114- 2161 Up and Down Bend Terminal 11_ Datum Line 11_ Plug Terminal 11_ Datum Line 11_ Splice 11_ 11_ Datum Line 11_ 11_ Side- to- Side Bend Terminal 11_ Datum Line 11_ Plug Terminal 11_ Datum Line 11_ 11_ Splice 11_ Datum Line 11_ 11_ Figure 5 8 of 19 Rev F
PAGE 9
114- 2161 5. TOOLING Hand tools for manual application of loose piece terminals and splices, and automatic and semi--automatic machines for power assisted application of tape--mounted terminals and splices are available to cover the full wire size range. Tooling part numbers and instructional material packaged with the tooling are shown in Figure 6. NOTE i Modified designs and additional tooling concepts may be available to meet other application requirements.
PAGE 10
114- 2161 “T”-- HEAD Crimping Tools 59250, 59170 (408-- 1610) Hand Crimping Tool 48040, 48049 (408-- 1570) Crimping Die Assemblies 69877, 69878, 69872, 69873, 68116-- 1 (408-- 2423) 59826-- 1, 59827-- 1, 59828-- 1, 69874 (408-- 2822) 69893 (408-- 2667) 68247-- 1, 68248-- 1 (408-- 2592) 68355-- 1 (408-- 2575) 68356-- 1 (408-- 2567) TETRA-- CRIMP Hand Crimping Tool 59824-- 1 (408-- 2823) Hand Crimping Tool 69710-- 1 (408-- 2095) 59239-- 4 (408-- 1261) 69959 (408-- 2434) 59489, 59287-- 1 (408-- 1263) 5927
PAGE 11
4- 2161 Pneumatic Crimping Heads 314868-- 1, 314869-- 1 (408-- 9775) 314269-- 1 , 314270-- 3 (408-- 9586) Large Tool Holder Assembly 189767-- 1 (Non-- Logic) (409-- 5862) 356302-- 1 (Logic) (408-- 4303) Pneumatic Crimping Head 679300-- 1 (408-- 4071) Straight Action Tool Holder Assembly 189928-- 1 (Non-- Logic) (409-- 5862) 356304-- 1 (Logic) (408-- 4321) Straight Action Crimper 217200-- 1 (408-- 4105) Pneumatic Tool 69015 (408-- 1310) Pneumatic Crimping Head Assembly 314991-- 1 (408-- 4198) C-- H
PAGE 12
114- 2161 Hydraulic Hand Pump 314979-- 1 (409-- 5860) Hydraulic Power Units 69120-- 1, 69120-- 2 (409-- 1950) AMPOMATOR CLS III-- G Lead-- Making Machines 122500-- [ ] (409-- 5852) AMP-- TAPETRONIC Machine 68250-- 1 (409-- 2586) 69875 (409-- 1993) Pneudraulic Wire Terminating Machine 68354-- 1 (409-- 2761) AMPOMATOR CLS IV+ Lead-- Making Machines 356500-- [ ] (409-- 5878) AMP-- O-- LECTRIC Model “K” Terminating Machine 1-- 471273-- 3 or 565435-- 5 (Modified) AMP-- O-- LECTRIC Model “G” Terminating M
PAGE 13
114- 2161 PRODUCT TYPE Terminals: Flagg M lti Stud Multi St d Ring Spade Tube Cap Wire Pin WIRE SIZE (AWG) CRIMPING DIE HAND TOOL TOOL HOLDER ASSEMBLY HEAD OR ADAPTER APPLICATOR POWER UNIT 24--20 69878 — — — 567200--2 or 567200--3 69875 or  — 59250 — — — — — 59170 — — — — — 47386 — — — — — 59824--1 — — — — 47806--2 189721--1 or 189722--1 189928--1 or 356304--1 217200--1 — — 47806--2 189721--2 or 189722--2 189928--1 or 356304--1 318161--1 — — — 189721--1
PAGE 14
114- 2161 PRODUCT TYPE WIRE SIZE (AWG) 16 14 16--14 Terminals: Flag Hook Multi Stud Ring Spade 33--Way Way Link Wire Pin 16--14 6 HD CRIMPING DIE HAND TOOL TOOL HOLDER ASSEMBLY HEAD OR ADAPTER APPLICATOR POWER UNIT — 59250 — — — — — 59170 — — — — — 47387 — — — — — 59824--1 — — — — 47807--1 189721--1 or 189722--1 189928--1 or 356304--1 217200--1 — — 47807--1 189721--2 or 189722--2 189928--1 or 356304--1 318161--1 — — — 189721--1 or 189722--1 189767--1 or 35630
PAGE 15
114- 2161 PRODUCT TYPE Terminals: Flag Ring Spade Wire Pin Terminals: Ring WIRE SIZE (AWG) 12--10 8 CRIMPING DIE HAND TOOL TOOL HOLDER ASSEMBLY HEAD OR ADAPTER APPLICATOR POWER UNIT — 59239--4 — — — — — 59824--1 — — — — — 58433--3 — — — — — 48049 — — — — — 189721--1 or 189722--1 189767--1 or 356302--1 679300--1 or 67305--1 — — 47808--6 189721--1 or 189722--1 189928--1 or 356304--1 217200--1 — — 47808--6 189721--2 or 189722--2 189928--1 or 356304--1 318161--
PAGE 16
114- 2161 PRODUCT TYPE WIRE SIZE (AWG) 6 Terminals: T i l Ring 4 2 1/0 2/0  69120--1, 69120--2, or 314979--1 16 of 19 CRIMPING DIE HAND TOOL TOOL HOLDER ASSEMBLY HEAD OR ADAPTER APPLICATOR 47821 or 48753--1 59974--1 — — — 47821 — — 69051 —  48859--1 — — 58422--1 or 69066 — 314979--1 48753--1 — — 69051 —  48859--1 — — 58422--1 or 69066 —  68248--1 — — — — 68250--1 68356--1 — — — — 68354--1 47822 or 48754--1 59974--1 — — — — — 69015 — 314991
PAGE 17
114- 2161 PRODUCT TYPE WIRE SIZE (AWG) 22--16 SHUR--PLUG* SHUR PLUG* Terminals 16--14 16 14 CRIMPING DIE HAND TOOL TOOL HOLDER ASSEMBLY HEAD OR ADAPTER APPLICATOR POWER UNIT — 45160 — — — — — 189721--1 or 189722--1 189766--1 or 356303--1 314868--1 — — — 59250 — — — — — 47387 — — — — — 189721--1 or 189722--1 189766--1 or 356303--1 314269--1 — — 47807--1 189721--1 or 189722--1 189928--1 or 356304--1 — — — — 189721--1 or 189722--1 189767--1 or 356302--1 679305--
PAGE 18
114- 2161 PRODUCT TYPE CRIMPING DIE HAND TOOL TOOL HOLDER ASSEMBLY HEAD OR ADAPTER APPLICATOR POWER UNIT — 46121 — — — — 69877 — — — 687658--1  69877 — — — — 69875 69877 — — — 567200--3  69877 — — — 567200--2 354500--1 — 45160 — — — — — 58433--3 — — — — — 189721--1 or 189722--1 189766--1 or 356303--1 314868--1 — — 69872 — — — 687658--1  69872 — — — — 69875 69872 — — — 567200--3  69872 — — — 567200--2 354500--1 — 45575--1 —
PAGE 19
114- 2161 6. VISUAL AID Figure 7 shows a typical application of PLASTI--GRIP terminals and splices. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.