Datasheet
114- 2161
Rev F6 of 19
Wire Insulation
Location
Wire Conductor Location
Crimp Centered on Wire Barr e l
(Crimp May Be Off Center, But Not
Off End of Wire Barrel)
Crimp Centered on Wire Barr e l (Crimp May Be
OffCenter,ButNotOffEndofWireBarrel)
Wire Insulation
Location
Wire Conductor Location
Wire Insulation
Location
Wire Conductor Location
Crimp Dot Code (Ref)
Front Bellmouth Must Be Visible
End of Conductors
Must Be Flush With, or
Extend Slightly Beyond
EndofWireBarrel
Terminal Plug Terminal
Splice
Front Bellmouth
Must Be V isible
SOLDER SLUG
TERMINAL OR SPLICE
CRIMP HEIGHT RANGE (See Notes)
O
S
C
SIZE
DIAMETER
CRESCENT CRIMP
CRIMP PRODUCED BY
TETRA--CRIMP TOOLING
26--22
3
1
8
[
1
2
5
]
1.60--1.75 [.063--.069] —
24--20
3.18 [.125]
2.26--2.41 [.089--.095] —
22--16 3.18 [.125] 2.77--2.92 [.109--.115] 1.98--2.18 [.078--.086]
20--16 HD
4
7
6
[
1
8
8
]
3
0
2
3
1
8
[
1
1
9
1
2
5
]
2
3
4
2
5
4
[
0
9
2
1
0
0
]
16--14
4.76 [.188] 3.02--3.18 [.119--.125
]
2.34--2.54 [.092--.100
]
16--14 HD
6
3
5
[
2
5
0
]
4
2
9
4
4
4
[
1
6
9
1
7
5
]
3
2
5
3
4
5
[
1
2
8
1
3
6
]
12--10
6.35 [.250] 4.29--4.44 [.169--.175
]
3.25--3.45 [.128--.136
]
8 6.35 [.250] 5.11--5.26 [.201--.207] —
6 6.35 [.250] 6.02--6.17 [.237--.243] —
4 9.53 [.375] 6.83--6.98 [.269--.275] —
2 9.53 [.375] 8.10--8.26 [.319--.325] —
1/0 12.70 [.500] 10.19--10.34 [.401--.407] —
2/0 15.88 [.625] 10.67--12.83 [.499--.505] —
Note: The resilience of the terminal and splice insulation prevents accurate direct measurement of crimp height. Crimp height can be obtained by
measuring a crimped solder slug (60% tin and 40% lead) with a diameter comparable to the wire size. The slug must be measured over the most
compressed area of the slug with a standard micrometer or crimp height comparator (refer to Instruction Sheet 408--7424 for specific
instructions). The solder slug diameter and crimp height must be within the dimensions provided.
Note: Each crimp dimension represents the functional range of a wire/terminal or splice combination. T here are tool designs available to meet various
application requirements. The developed crimp configuration is unique for each tool design and is acceptable provided the crimp height is within
the functional range. For crimp dimensions of a specific tool, refer to instruction sheet packaged with manual tools and applicator log packaged
with power tools.
Figure 3