COMMERCIAL MANUAL HAND TOOLS A FLEXIBLE APPROACH TO MANUAL CRIMPING APPLICATION TOOLING /// COMMERCIAL MANUAL HAND TOOLS
INTRODUCTION TO TOOLING SOLUTIONS TE Connectivity. A Leader in Crimp Quality. Anyone can make a tool to crimp terminals onto a wire. But not everyone can manufacture a tool to crimp the terminals properly. Crimp termination of wires isn’t easy. At least, doing it right isn’t easy. We know. We started it. TE Connectivity developed the technology of hand crimping over 70 years ago. The Secret to a Successful Crimp.
INTRODUCTION TO TOOLING SOLUTIONS What You Need to Know About TE Hand Tools Tool Grade Tool grade is a prime consideration when choosing the appropriate tool for an application. Our hand tools are categorized into three levels: Service, Commercial and Premium. The higher the grade of the tool, the less operator skill is required to repeatedly meet the specified parameters of the crimp.
COMMERCIAL: MANUAL HAND TOOLING Standard Die Envelope (SDE) FAST FACTS • Dies meet wire crimp requirements per specification • Over 100 interchangeable SDE die sets for crimping over 4,000 different connectors • Ability to handle multiple wire and terminal sizes in one die set Standard Die Envelope (SDE) technology is a new, flexible approach to crimp tooling, that allows use of the same dies on tooling across a range of application platforms.
COMMERCIAL: MANUAL HAND TOOLING Standard Die Envelope (SDE) By removing just 2 screws you can easily swap dies between your SDE compatible manual, battery, pneumatic and electric TE tools.
COMMERCIAL: MANUAL HAND TOOLING Commercial Standard Die Envelope (SDE) Manual Hands Tools FAST FACTS • Ratchet control provides complete crimping cycle • Emergency ratchet release • Angled head provides a comfortable hand and wrist position • One tool with over 75 interchangeable die sets can crimp many different types of connectors • Accommodates multiple terminal sizes in one die set • Precision construction of durable high-carbon steel • Extra strength pivot pins provide greater • Produced under a qualit
COMMERCIAL: MANUAL HAND TOOLING Characteristics of a Commercial Crimping Tool Every Commercial grade hand tool incorporates features for long lasting performance and ease-of-use. They include ergonomic handle designs and a ratchet control system designed to create a proper crimp. Ratchet System for Improved Repeatability Ratchet control is provided for complete crimp cycling; this helps eliminate partial crimps.
COMMERCIAL: MANUAL HAND TOOLING Commercial SDE Tooling Options PRO-CRIMPER III Hand Tool Part No. 354940-1 (frame only) The PRO-CRIMPER III hand tool is ideally suited for R&D prototyping, networking applications, and commercial, industrial, and institutional maintenance work.
INSERTION/EXTRACTION TOOLING Insertion/Extraction Tools FAST FACTS • Portability • Customization • Cost effectiveness • OEM personalization • Flexibility in the factory as well as in service and repair garages. In addition to providing standard kits, TE Connectivity is also able to provide custom kits for volume requirements containing only tools, or a combination of tools, dies and terminals tailored to your specific requirements.
COMMERCIAL: MANUAL HAND TOOLING Tooling-to-Terminal Cross Reference COMMERCIAL TOOLS UNINSULATED TERMINALS PRO-CRIMPER Hand Tools (PC) SOLISTRAD Terminals and Splices AWG Wire Range mm2 Max. Insul. Dia. Hand Tools Commercial Tool Type Commercial 22-16 0.3 - 1.23 - - 58546-1 PC 22-16 1.25 - 2 - - 58546-1 PC 22-16 3-5 - - 58546-1 PC Hand Tools Tool Type AWG mm2 Insul. Dia. Commercial Commercial PIDG FASTON 22-18 0.3-0.8 .100 2.54 58433-3 PC Receptacles 16-14 1.
COMMERCIAL: MANUAL HAND TOOLING Tooling-to-Terminal Cross Reference OPEN BARREL TERMINALS AMPLIMITE Style Size 20 DF Contacts D-Sub. Connectors Size 22 DF Contacts AMPMODU Connectors Mod. IV Contacts Type II Contacts CPC Connectors, M Series Connectors FASTON Straight Receptables (Premier Line Only) Type III+ Contacts 250 Series Commercial Contacts Wire Range AWG mm2 Insul. Max Dia. Hand Tools Premium Tool Type Premium 58448-2 PC 28-24 0.08-0.2 .040 1.02 24-20 0.2-0.5 .060 1.
Let’s Connect To learn more about Commercial Manual hand tooling or our comprehensive bundle of tooling solutions please call us at 717-810-2082 or email us at Toolingsales@te.com TE Technical Support Center USA: 1.800.522.6752 Canada: 1.800.522.6752 Mexico: +52.55.1106.0800 Latin/S. America +54.11.4733.2200 Germany: +49.6151.607.1999 UK: +44.0800.267666 France: +33.1.34.20.8686 Netherlands: +31.73.624.6999 China: +86.400.820.6015 Waste Not. Want Not. Add Power to Your Production.