Datasheet

ManualsBrandsTE CONNECTIVITY ManualsPCB ConnectorsContent: 1 pc(s)

Product

Specification

108-20020

Rev.D3

FASTIN-FASTON(*) Connector

2.8 – 4.8 – 6.3 – 7.9 and 9.5 mm srs.

D3 UPDATED H.Y. G.T. 02 APR 2009

D2 ADDED NEW PART 293041 H.Y. G.T. 02 AUG 2005

D1 ADDED NEW PART 160173, ET00-0049-03 H.Y. C.T. 24 APR 2003

D CHANGED PARAMETERS, ET00-0034-03 H.Y. C.T. 06 MAR 2003

C1 NEW P/N.s ADDED FOR ET00-0082-02 H.Y. C.T. 23 APR 2002

C REVISED FOR ET00-0225-01 H.Y. C.T. 14 FEB 2002

B4 REVISED ADDING .110” sr P/Ns & REDRAWN, ET00-0088-01 R.F. C.T. 09 APR 2001

rev letter rev. record DR CHK Date

DR. DATE

APVD DATE

R. FABRIS

C. TARTARI

This specification is a controlled document.

(*) Trademark of TE AMP Incorporated

This information is confidential and is disclosed to

you on condition that no further disclosure is made

by you to other than AMP personnel without written

authorization from AMP Italia.

Page 1 of 7

LOC I

FTEC174 rev. 1 - July 99

1. SCOPE

This specification covers the performance requirements and test methods of 2.8 - 4.8 - 6.3 – 7.9 and 9.5

mm srs. FASTIN-FASTON* Connectors.

Sizes are designed to correspond to the mating tab width of 2.8 - 4.8 - 6.3 – 7.9 and 9.5 mm. acc. to the

IEC 760.

These terminals are suitable for Automotive, Consumer Goods, Computer, Telecommunications and

Industrial Controllers Applications.

2. REQUIREMENTS

2.1 Design

and construction (involved P/ns are listed on page 7 of 7)

Connectors shall be of the design, construction and physical dimensions specified on the applicable

product drawings, called Customer drawing (C-.... TE Amp Part Number)

2.2 Materials

Contact : Brass and/or Phosphor Bronze (Tin or silver plated) and/or Steel nickel plated (♠).

Housing : According to Product drawings

(♠), Steel Nickel plated version has not been fully tested to insure this specification requirements.

2.3 Current

Carrying Capacity

2.8 mm. (.110” Sr.)……….……. : 11A max with 1.0 or 1.5 mm² wire size

4.8 mm. (.187” Sr.)……….……. : 20A max with 2.5 mm² wire size

6.3/7.9 mm. (.250” and .312” Sr.)… : 28A max with 4 or 6 mm² wire size

For steel nickel plated version use:

7A with 0.75-0.80 mm² wire, 8A with 1.0 mm² wire,

10A. with 1.5 mm² wire, 14A with 2.5 mm² wire.

9.5 mm. (.375” Sr.)……….……. : 50A max with 10 mm² wire size

2.4 Temperature

rating

Temperature rating shall be within the range specified as following:

-30°C/+105°C for Brass versions

-40°C/+125°C for Phos. Bronze versions

-30°C/+240°C for Steel Nickel plated versions.

This range includes ambient temperature and temperature rising as a result of loaded current affection.

2.5 Application

of the FASTIN-FASTON terminal

Crimp heights must be in accordance with the dimensions specified on plate of the relevant mini-

applicator, supplied by TE Amp Italia for the terminal in subject.

2.6 Maximum operating voltage

250V AC/DC.

Summary of content (8 pages)

PAGE 1
Product Specification 108-20020 Rev.D3 FASTIN-FASTON(*) Connector 2.8 – 4.8 – 6.3 – 7.9 and 9.5 mm srs. 1. SCOPE This specification covers the performance requirements and test methods of 2.8 - 4.8 - 6.3 – 7.9 and 9.5 mm srs. FASTIN-FASTON* Connectors. Sizes are designed to correspond to the mating tab width of 2.8 - 4.8 - 6.3 – 7.9 and 9.5 mm. acc. to the IEC 760. These terminals are suitable for Automotive, Consumer Goods, Computer, Telecommunications and Industrial Controllers Applications. 2.
PAGE 2
108-20020 3. TEST REQUIREMENTS AND PROCEDURE SUMMARY TEST DESCRIPTION PROCEDURE P R O D U C T 3.1 Visual examination 3.2 Connector mating force REQUIREMENT E X A M I N A T I O N Product shall be in accordance Visual, dimensional and functional with the requirements of check. production drawing. M E C H A N I C A L R E Q U I R E M E N T S Female connector mated with proper tab connector (locking device not operating). Perform test at a rate of 25-50 mm/minute 1° Cycle 44N Max per pole for 2.8, 4.
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108-20020 TEST DESCRIPTION 3.7 3.8 3.9 3.10 3.11 3.12 PROCEDURE Contact retention force Apply an axial load to contact at a rate of 25 mm / minute Crimp tensile strength Subject crimped terminal to direct pull at a rate of 25-50 mm/min (The wire insulation must be cut to avoid the plastic material contribution to the wire crimp tensile) REQUIREMENT 40N Min for 2.8, 4.8 mm srs. 60N Min for 6.3, 7.9, 9.5 mm srs. Wire Size N Min (mm²) 0.25 40 (see note 3) 0.35 60 0.5 70 0.75-0.8 90 1.0 115 1.
PAGE 4
108-20020 TEST DESCRIPTION 3.13 3.14 3.15 3.16 Thermal cycling Subject mated connectors to 5 cycles. Each cycle consists of : • 2 hrs at max. temperature specified in para. 2.4. • 2 hrs : +40°C ±2°C at 95% RH • 2 hrs : -30°C ±2°C Current overloading, Test current 1.5 times the cyclic. current specified at point 2.3. (For steel nickel Duration: 250 cycles composed plated versions, of: .250” sr. only). 45 min. current ON 15 min. current OFF Accelerated ageing Subject mated connectors to 200 hrs at max.
PAGE 5
108-20020 5. TEST SEQUENCE TEST GROUP AND SEQUENCE (a) DESCRIPTION Appearance A1 A2 B C D E F G (b) H© I© 1.5 1.7 1.7 1.13 1.7 1.7 1.5 1 1-7 1-11 Mating force (Connector) 2.11 2 2-6 Unmating force (Connector) 3.12 3 3-7 Engaging force (Single contact) 2.5 4 Separating force (Single contact) 3.6 5 Contact retention force 6 Crimp tensile 7 Millivolt drop 2.4 2.6 4.8 Insulation resistance 3 5.9 Dielectric withstanding voltage 4 6.
PAGE 6
108-20020 FEMALE AND MALE CONNECTOR 10 mm . 10 mm. V Power source A Figure 1 FEMALE CONNECTOR AND FIXED TAB (Note A) (Area to detect temperature rise) Figure 2 NOTE A) A male test tab having either a hole or dimple detent can be used (hole versions are preferred) . Rev. D3 Page 6 of 7 LOC I FTEC174 rev.
PAGE 7
108-20020 INVOLVED P/Ns (Base No. without prefix and suffix) 2.8 mm. ( .110” Sr.) RECEPTACLE 160366 160950 160729 160864 160684 160173 4.8 mm. ( .187” Sr.) TAB 160743 160762 160776 160887 160926 188352 160888 160923 2.9 mm. ( .110” Sr.) RECEPTACLE RECEPTACLE RECEPTACLE 280313 280919 281197 282180 282331 42100 180351 180372 180398 (*) 180560 280084 280085 280095 280098 280285 280357 (*) 280428 280923 282171 282176 282177 282178 180375 284340 284697(*) 4.8 mm. ( .187” Sr.
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