Datasheet

408-6976
2 of 5
Rev H
with an adjustable locator stop, and a ratchet handle
with a ratchet pawl. The tool frame number is marked
on the FRONT side of the tool frame. See Figure 1.
The upper jaw platform has a mounting hole and the
lower jaw platform has a socket head setscrew for
securing the die assembly. The locator assembly aids
in positioning the terminal between the crimping dies
and the locator stop adjusts for the various series size
of terminals. The ratchet handle assures full crimping.
Once engaged, the ratchet will not release until the
tool frame handles have been FULLY closed, unless
the ratchet pawl is depressed to manually release the
ratchet. Use the manual release only when a terminal
is improperly positioned.
The crimping dies bottom before the ratchet
releases. This is a design feature that assures
maximum electrical and tensile performance of the
crimp. Do NOT re-adjust the ratchet.
3. DIE ASSEMBLY INSTALLATION
The crimping die assembly consists of a lower die and
an upper die, each marked with a color dot code that
must match the color-coded terminal. The crimp dot
code that will appear on the crimped terminal indicates
the correct die assembly used. Refer to Figure 1.
When closed, the die assembly forms two crimping
chambers, each marked with the wire size range.
3.1. Installing Lower Die
1. Close tool frame handles until ratchet releases,
then allow handles to open FULLY.
2. Slide lower die onto lower jaw platform of tool
frame. Make sure that the hole on the side of the
lower die aligns with the socket head setscrew on
the platform. See Figure 2.
If lower die will not position properly, use hex
wrench provided with die assembly to turn
socket head setscrew either in or out until lower die
positions properly.
3. Using hex wrench, turn socket head setscrew
CLOCKWISE until snug. Do NOT overtighten.
3.2. Installing Upper Die
1. Remove die retention screw from upper die.
2. Slide upper die onto upper jaw platform of tool
frame. Make sure the color dot code on upper die is
on the same side as the color dot code on lower die.
See Figure 2.
3. Insert die retention screw through mounting hole
in top of tool frame and thread, but do not tighten,
the screw.
4. Carefully close the tool handles, making sure that
the dies align properly.
5. Tighten the die retention screw until secure.
Figure 2
CAUTION
!
NOTE
i
Upper Jaw Platform
Die Retention Screw
Mounting Hole
Die Assembly (Ref)
Upper Die Color
Dot Code
Lower Die Color
Dot Code
Hole Must Align
with Setscrew
Back Side of Tool Frame
Socket Head
Setscrew
Lower Jaw
Platform