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Instruction Sheet

TOOLING ASSISTANCE CENTER

1-800-722-1111



PRODUCT INFORMATION

1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

LOC B

408-9819

PRO-CRIMPER* III Hand Crimping

Tool Assembly 58495-1 with

Die Assembly 58495-2

05 MAY 11 Rev D

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

1. INTRODUCTION

PRO-CRIMPER III Hand Crimping Tool Assembly

58495-1 consists of Die Assembly 58495-2 and PRO-

CRIMPER III Hand Crimping Tool Frame 354940-1.

The die assembly consists of crimping dies and a

locator assembly.

Read these instructions thoroughly before crimping

any contacts.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures and

illustrations are for identification only and are not

drawn to scale.

Reasons for reissue are provided in Section 11,

REVISION SUMMARY.

Stationary Jaw

Back of Tool

(Wire Side)

Pivot Pin

PRO-CRIMPER III Hand

Crimping Tool Frame

354940-1 (408-9930)

Stationary

Handle

Locator Assembly

(Supplied with

Die Assembly)

Front of Tool

(Locator Side)

Die Assembly

Moving

Jaw

Ratchet

Adjustment

Wheel

The PRO-CRIMPER III Hand Crimping Tool is a “Commercial" grade tool and is

designed primarily for field installation, repair, maintenance work, or prototyping in

industrial, commercial, or institutional applications. Product crimped with this tool will

meet the crimp height requirement for hand tools in the appropriate 114 series

specification, but may not comply with other feature parameters of the specification.

TE offers a variety of tools to satisfy your performance requirements. For additional

information, contact the Technical Assistance Center at 1-800-722-1111.

Moving Handle

TE DIE

ASSEMBLY

LOCATOR

ASSEMBL†

CONTACT

FAMILY‡

WIRE

SIZE

(AWG)

INSUL

DIA

STRIP LENGTH

(mm [In.])

58495-2 58515-1

Multimate

Type III(+) and

Type VI

Contacts

28 - 24

.89 to 1.40

[.035 to .055]

3.17

[.125]

24 - 20

1.02 to 2.03

[.040 to .080]

18 - 16

2.03 to 2.54

[.080 to .100]

† Supplied with die assembly. Also available separately.

‡ Contact the Technical Assistance Center or Product Information (below) for specific

product information.

NOTE

Summary of content (6 pages)

PAGE 1
Instruction Sheet PRO-CRIMPER* III Hand Crimping Tool Assembly 58495-1 with Die Assembly 58495-2 408-9819 05 MAY 11 Rev D PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
PAGE 2
408-9819 Locator Assembly Nut PRO-CRIMPER III Hand Tool Frame Insulation Crimper Chamfer Die Retaining Pins Wire  Crimper Offset Wire Anvil Insulation  Anvil Die Retaining Screws Chamfer Figure 2 2. DESCRIPTION (Figure 1 and FIgure 2) The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full contact crimping. The tool frame holds a die assembly with three crimping sections.
PAGE 3
408-9819 4. CONTACT SUPPORT ADJUSTMENT (Figure 3) NOTE The contact support is preset prior to shipment, but minor adjustment may be necessary. i 8. Make another sample crimp. If the contact is straight, tighten the contact support screw. If the contact is still being bent during crimping, repeat the adjustment procedure. 5. CRIMPING PROCEDURE 1. Make a sample crimp and determine if the contact is straight, bending upward, or bending downward. 2.
PAGE 4
08-9819 3. Position the contact so that the mating end of the contact is on the locator side of the tool, and so that the open "U" of the wire and insulation barrels must face the top of the tool. Place the contact up into the nest so that the movable locator drops into the slot in the contact. Refer to Figure 3. Butt the front end of the wire barrel against the movable locator. CAUTION Make sure that both sides of the insulation barrel are started evenly into the crimping section.
PAGE 5
408-9819 5. Make a sample crimp and measure the crimp height. If the dimension is acceptable, replace and secure the lockscrew. If the dimension is unacceptable, continue to adjust the ratchet, and again measure a sample crimp. 8. MAINTENANCE Ensure that the tool and dies are clean by wiping them with a clean, soft cloth. Remove any debris with a clean, soft brush. Do not use objects that could damage the tool.
PAGE 6
408-9819 T Tooling Compatible with Die Assembly 58495-[ ] PRO-CRIMPER III Hand Tool Frame 354940-1 (Instruction Sheet 408-9930) SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 (Customer Manual 409-10052) 626 Adapter 679304-1 (Instruction Sheet 408-4070) Electro-Hydraulic (BT 3500 Battery-Hydraulic) Hand Tool Kits 2031400-[ ] (Customer Manual 409-10095) Rev D Closed Head Assembly 2031460-1 (Instruction Sheet 408-10312) “C”-Head Assembly 2031450-1 (Instruction