Information

ManualsBrandsTE CONNECTIVITY ManualsPCB ConnectorsContent: 1 pc(s)

Application Specification

114--10004

LOC B

1 of 10

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

TE logo is a trademark.

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

TOOLING ASSI STANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

Type III+ (Size 16) Contacts

15 MAR 11 Rev L

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +

0.13 [+.005] and angles have a tolerance of +2_.

Figures and illustrations are for i dentification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for the application of Type III+ (Size 16) Contacts. These contacts

have a pin diameter of 1.57 mm [.062 in.]. A color dot appears on the loose piece or (loose piece only) contact

spring which designates the applicable wire size and matches the color dot above the hand tool crimping

section. These requirements apply to hand or automatic machine crimping tools for the insulated grip contacts.

When corresponding with TE Connectivity (TE) Personnel, use the terminology provided on this specification to

help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.

Figure 1

Posted Socket Solder Tab Pin Solder Type Socket

Socket

Insulation Grip Contacts

Locking Lance

Insulation Barrel

Wire Barrel

Color Dot

(Loose Piece Only)

Insulation Barrel

Wire Barrel

2. REFERENCE MATERIAL

2.1. Revision Summary

S Updated document to corporate requirements

S New logo

2.2. Customer Assistance

Reference Base Part Number 66098 and Product Code 5022 are representative numbers of the Type III+

(Size 16) Contacts. Use of these numbers will identify the product line and expedite your inquiries through a

service network established to help you obtain product and tooling information. Such information can be

obtained through a TE Representative or, after purchase, by calling the Product Information Center at the

number at the bottom of this page.

NOTE

Summary of content (22 pages)

PAGE 1
Application Specification 114-- 10004 Type III+ (Size 16) Contacts NOTE i 15 MAR 11 Rev L All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. 1.
PAGE 2
114- 10004 2.3. Drawings Customer Drawings for product part numbers are available from the service network. The information contained in the Customer Drawings takes priority if there is a conflict with this specification or with any other technical documentation supplied by TE. 2.4. Manuals Manual 402--40 is available upon request and can be used as a guide in soldering.
PAGE 3
114- 10004 D. Chemical Exposure Do not store contacts near any chemicals listed below as they may cause stress corrosion cracking in the contacts. Alkalies Amines NOTE i Ammonia Carbonates Citrates Nitrites Phosphates Citrates Sulfur Nitrites Sulfur Compounds Tartrates Where the above environmental conditions exist, phosphor--bronze contacts are recommended instead of brass if available. 3.2.
PAGE 4
114- 10004 WIRE SIZE, AWG 20 18 16 14 INSULATION DIAMETER WIRE BARREL CRIMP INSULATION BARREL CRIMP WIDTH HEIGHT 1.12--0.94 [.044--.037] 1.12--0.91 [.044--.036] 1.12--0.95 [.044--.0375] 1.37--1.24 [.054--.049] WIDTH 1.75--1.57 [.069--.062] 1.75--1.57 [.069--.062] 1.75--1.57 [.069--.062] 2.46--2.29 [.097--.090] 2.03--2.54 [.080--.100] 2.79--3.81 [.110--.150] 1.35--1.24 [.053--.049] 1.55--1.24 [.061--.049] 1.47--1.24 [.058--.049] 1.78--1.68 [.070--.066] 2.20--2.03 [.087--.080] 2.46--2.29 [.097--.
PAGE 5
114- 10004 I. Conductor Extension The conductor may extend beyond the wire barrel to the maximum shown. J. Wire Barrel Seam The wire barrel seam must be closed with no evidence of loose wire strands visible in the seam. Periodic inspections must be made to ensure crimped contact formation is consistent as referenced. NOTE i Wire Conductors and Insulation Must Both be Visible in This Area 0.81 [.
PAGE 6
114- 10004 WIRE SIZE, AWG CIRCLE DIAMETER 30 -- 28 3.40 [.134] 26 -- 20 3.40 [.134] 18 -- 14 4.16 [.164] Circle Diameter Contact and Circle Diameter Centerlines Contact Figure 4 3.6. Posted Sockets The posted sockets accept TERMI--POINT* Connectors or wrap--type terminations. They can accommodate up to three terminations per post. For terminating requirements, follow the instructions pertaining to specific choice of termination method and tooling types used. 3.7.
PAGE 7
114- 10004 3.8. Repair/Replace Contacts are not repairable once a termination has been made. Any defective or damaged contact must be removed and replaced with a new one. Use Extraction Tool 305183 to remove individual contacts from housings for replacement or for relocation to another housing cavity. 4. QUALIFICATION No qualifications or approvals are required for Type III+ Contacts. 5. TOOLING These contacts can be terminated to wire using hand, semi--automatic, or automatic crimping tools.
PAGE 8
114- 10004 WIRE SIZE RANGE, AWG INSULATION DIAMETER RANGE 1.02--2.03 [.040--.080] 2.03--2.54 [.080--.100] HAND TOOL (DOCUMENT) 91505--1 (408--8547) 91515--1 (408--8547) 90225--2 (408--7414) 91523--1 (408--8547) 24--20 1.52--3.43 [.060--.
PAGE 9
114- 10004 Extraction Tool 305183--[ ] Insertion Tool 91002--[ ] ELT Machine 1338600--[ ] with Optional Stripping Module 1490500--[ ] (Stripping Module Only 1490502--[ ]) Typical Hand Tool AMP--O--MATIC Side Feed Stripper--Crimper II Machine 1320895--[ ] Typical Heavy Duty Mini (HDM) Applicator AMP--O--LECTRIC Model “G” Terminating Machine 354500--[ ] with Optional Stripping Module 1490501--[ ] (Stripping Module Only 1490503--[ ]) AMPOMATOR CLS Lead--Making Machines 122500--[ ]; 217500--[ ]; 356500-
PAGE 10
114- 10004 6. VISUAL AID Figure 7 shows a typical application of a Type III+ (Size 16) Contact. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product.
PAGE 11
Application Specification 114-- 10038 Circular Plastic Connectors (CPC) 15 SEP 09 Rev A All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.18 [+.007] and angles have a tolerance of +3_. Figures and illustrations are for identification only and are not drawn to scale. NOTE i 1.
PAGE 12
Circular Plastic Connectors (CPC) 114- 10038 2.2. Customer Assistance Product Part Number 206060 and Product Code 5029 are representative of the Circular Plastic Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information.
PAGE 13
Circular Plastic Connectors (CPC) 114- 10038 2.6. Manuals Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides information on various flux types and characteristics along with the commercial designation and flux removal procedures. A checklist is included in the manual as a guide for information on soldering problems. 3. REQUIREMENTS 3.1. Mounting Holes and Panel Cutouts Dimensions and layout for mounting holes and panel cutouts are shown in Figure 2.
PAGE 14
Circular Plastic Connectors (CPC) SERIES ARRANGEMENT SEX A MAX B +0.38 [.015] C +0.25 [.010] D +0.25 [.010] E MAX F +0.25 [.010] G +0.64 [.025] H +0.18/0 [+.007/0] J THREAD SIZE Std & Rev 41.53 [1.635] 41.53 [1.635] 10.67 [.420] 13.21 [.520] 2.39 [.094] 3.96 [.156] 26.67 [1.050] 36.53 [1.438] 28.19 [1.110] 38.35 [1.510] 28.58 [1.125] 36.53 [1.438] 36.45 [1.435] 44.45 [1.750] 3.81 [.150] 3.81 [.150] 30.73 [1.210] 40.89 [1.610] 15/16--20 UNEF--2A 1--3/8--18 UNEF--SA Std 41.53 [1.
PAGE 15
Circular Plastic Connectors (CPC) 114- 10038 3.3. Loading Contact into Housing Normally an insertion tool is not required to insert contacts into housings. However, if the wire bundle is large or the individual wires are fragile, the use of an insertion tool is recommended. Refer to Section 5, TOOLING. 3.4. Shield and Strain Relief If wire at the rear of the housing is subjected to strain, use of a strain relief will prevent damage to the contacts, wires, and housing. A.
PAGE 16
Circular Plastic Connectors (CPC) 114- 10038 B. Boots and Seals (See Figure 5) Rubber boots are available and can be used with jacketed cable to provide splash--proof connections for Series 1 and Series 3 connectors. Heat shrinkable sealing boots are available for use with jacketed cable. They will provide an environmentally sealed wire to--connector system and can be used with plugs or receptacles. A jacketed cable seal will also provide an environmentally sealed connection for jacketed cable.
PAGE 17
Circular Plastic Connectors (CPC) 114- 10038 3.5. Polarizing and Keying Features A. Mating To prevent accidental disengagement, the CPC’s have a positive lock feature. They are designed with polarizing keys and keyways for easy alignment. NOTE i Align polarizing keys and keyways and insert plug into receptacle; rotate coupling ring clockwise until positive lock snaps into position. B. Keying Plugs Use of keying plugs provides keying capabilities for all connector series.
PAGE 18
Circular Plastic Connectors (CPC) 114- 10038 3.8. Soldering and Cleaning (Solder Pot Contacts Only) A. Flux Selection Solder pot contacts must be fluxed prior to soldering. Selection of flux must be compatible with the solder method used, and safety requirements. B. Cleaning Removal of fluxes, residues, and activators is mandatory. Cleaning procedures will depend on the type of flux used. DANGER Consideration must be given to toxicity and safety requirements recommended by the solvent manufacturer.
PAGE 19
Circular Plastic Connectors (CPC) 114- 10038 Typical Die Set Quick--Change Applicator Typical Hand Crimping Tool All Contacts Except Type XII Insertion Tools (91002--1 and - 2, 408--7347) Type III+ Contacts Insertion Tool (211300, 408--6736) Type XII Contact Extraction Tool (91019--3, 408--7276) Type III+ and Subminiature Contacts Extraction Tool (305183, 408--1216) 20 DF and 20 DM Contacts Insertion/Extraction Tool (91067--2, 408--7508) HD 20 Contacts Insertion/ Extraction Tool (91285--1, 408--940
PAGE 20
Circular Plastic Connectors (CPC) CONTACT TYPE WIRE SIZE RANGE (AWG) 30 20 30--20 26 24 26--24 24--20 24 20 III+ 24 16 24--16 18 16 18--16 18 14 18--14 28 24 28--24 20 DF 26 22 26--22 24 20 24--20 22 18 22--18 20 DM 24--20 114- 10038 TOOLING (DOCUMENT) APPLICATOR (408-- 8040) POWER UNIT GROUPSg 90066--7 (408--6510) 90225--2 (408--7414) ----------- 466598--2 466585--3 466321--4 466908--2 K K K S ---------------- 466323--4 466907--2 466324--2 K S K ----------- 466942--1 466383--2 S K 900
PAGE 21
Circular Plastic Connectors (CPC) CONTACT TYPE WIRE SIZE RANGE (AWG) 16 16 12 16--12 XII 14--12 10 8 10--8 28 Twisted Pair (Solid) Subminiature COAXICON 26 Twisted Pair (Solid or Stranded) 114- 10038 TOOLING (DOCUMENT) APPLICATOR (408-- 8040) POWER UNIT GROUPSg 90145--2 (408--7175) 90382--2 (408--6561) -----90145--1 (408--7175) -----567455--2 567455--1 ------ -----K O ------ 90140--1 (408--7175) 90384--1 (408--6510) 567021--2 ------ K ------ ------ ------ ------ ------ HAND TOOL 69690 (4
PAGE 22
Circular Plastic Connectors (CPC) 114- 10038 6. VISUAL AID Figure 9 shows a typical application of Circular Plastic Connectors. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.