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Instruction Sheet

PRO- CRIMPER* III Hand

Crimping Tool Assembly 58571- 1

408--4135

LOC B

1 of 6

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

TE logo and T yco Electronics are trademar ks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

06 NOV 09 Rev Awith Die A ssembly 58571- 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can resultfrom the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Stationary Jaw

Back of Tool

(Wire Side)

Pivot Pin

PRO--CRIM PER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Stationary Handle

Moving Handle

Locator Assembly

(Supplied with

Die Assembly)

Front of Tool

(Locator Side)

Die Assembly

Moving Jaw

Ratchet Adjustment Wheel

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool

and is designed primarily for field installation, repair, maintenance work, or

prototyping in industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools in

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. Tyco Electronics offers a variety of tools to

satisfy your performance requirements. For additional information, contact the

Tooling Assistance Center at 1--800--722--1111.

WIRE

TE Die Assembly

Locator Assembly{

Contact

Family}

Size

(AWG)

Insul

Dia

Strip Length

(mm [in.])

26 -- 24

.79to1.30

[.031 to .051]

58571--2 58515--1

Dynamic--3

Contacts

18 -- 16

1.88 to 2.79

[.074 to .110]

3.81 + .51

[.150 + .020]

22 -- 20

1.09 to 1.60

[.043 to .063]

[

]

{ Supplied with die assembly . Also available separately..

} Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers.

Figure 1

1. INTRODUCTION

PRO--CRIMPER III Hand Crimping Tool

Assembly 58571--1 consists of Die Assembly

58571--2 and PRO--CRIMPER III Hand Crimping Tool

Frame 354940--1. The die assembly consists of

crimping dies and a locator assembly.

Read these instructions thoroughly before crimping

any contacts.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Reasons for revison can be found in Section 11,

REVISION SUMMARY.

NOTE

Summary of content (6 pages)

PAGE 1
Instruction Sheet PRO- CRIMPER* III Hand Crimping Tool Assembly 58571- 1 with Die Assembly 58571- 2 408-- 4135 06 NOV 09 Rev A PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-- use, production operations is available.
PAGE 2
408- 4135 PRO- CRIMPER III Hand Crimping Tool Assembly 58571- 1 Nut Locator Assembly Tool Frame Insulation Crimper Chamfer Die Retaining Pins Wire Crimper Offset Wire Anvil Insulation Anvil Chamfer Die Retaining Screws Figure 2 2. DESCRIPTION (Figures 1 and 2) The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full contact crimping. The tool frame holds a die assembly with three crimping sections.
PAGE 3
408- 4135 PRO- CRIMPER III Hand Crimping Tool Assembly 58571- 1 4. CONTACT SUPPORT ADJUSTMENT (Figure 3) NOTE i The contact support is preset prior to shipment, but minor adjustment may be necessary. contact is still being bent during crimping, repeat the adjustment procedure. 5. CRIMPING PROCEDURE NOTE 1. Make a sample crimp and determine if the contact is straight, bending upward, or bending downward. i 2.
PAGE 4
08- 4135 PRO- CRIMPER III Hand Crimping Tool Assembly 58571- 1 CAUTION ! Make sure that both sides of the insulation barrel are started evenly into the crimping section. Do NOT attempt to crimp an improperly positioned contact. 4. Hold the contact in position and squeeze the tool handles together until ratchet engages sufficiently to hold the contact in position. Do NOT deform insulation barrel or wire barrel. 5.
PAGE 5
408- 4135 PRO- CRIMPER III Hand Crimping Tool Assembly 58571- 1 3. Observe the ratchet adjustment wheel. If a tighter crimp is required, rotate the adjustment wheel COUNTERCLOCKWISE to a higher--numbered setting. If a looser crimp is required, rotate the adjustment wheel CLOCKWISE to a lower--numbered setting. 10. REPLACEMENT 4. Replace the lockscrew. If the dies are damaged or worn excessively, they must be replaced. 5. Make a sample crimp and measure the crimp height.
PAGE 6
408- 4135 PRO- CRIMPER III Hand Crimping Tool Assembly 58571- 1 Tooling Compatible with Dies 58571- 2 PRO- CRIMPER III Hand Tool 354940- 1 (Instruction Sheet 408- 9930) SDE- SA Hand Tool 9- 1478240- 0 (Instruction Sheet 408- 8851) SDE Bench Terminator 1490076- 2 (Customer Manual 409- 10052) 626 Adapter 679304- 1 (Instruction Sheet 408- 4070) Battery Tool (Shouldered Die) 1725837- 1, - 2 (Customer Manual 409- 10053) 6 of 6 Tyco Electronics Corporation Battery Tool (Pin Die) 1213890- 1, - 2 (Customer