RoHS Ready AMPSEAL Sealed Connector Series
T YCO E L E C T R O N I C S G LO B A L AU TO M OT I V E D I V I S I O N
T H E 5 A P P L I C AT I O N A R E A S 1
I N N OVAT I V E TECHNOLOGIES Tyco Electronics is the world’s largest passive electronic components manufacturer and a world leader in cutting-edge wireless technologies. The company has facilities located in over 50 countries, serving customers in the aerospace, automotive, computer, communications, consumer electronics, industrial and power industries.
GLOBAL AUTOMOTIVE DIVISION M E C H AT R O N I C S A variety of technical products is designed today by integrating mechanical components and electronic hardware into one packaging unit thus creating true mechatronic solutions. Mechatronic applications offer amazing and versatile potentials related to functionality, cost, space requirements and quality. Tyco Electronics contributes to those applications with its wide range of innovative and cost-effective product and process technologies.
POWER DISTRIBUTION SYSTEMS The extensive net of electrical and electronic loads requires the next evolution of complex powernet structures including intelligent control and distribution systems. Modules with intelligent technology combinations for power distribution units with integrated switching and protection functions together with a maximum of flexibility and modularity at highest package density tuned 100 % on customers needs, that’s what Tyco Electronics is working on. LITERATURE NO.
GLOBAL AUTOMOTIVE DIVISION HIGH SPEED DATA NETWORKING High speed data networking within the automobile is becoming more predominant. What was till now restricted to the high end of the market utilising system such as the MOST ® network, high speed data transmission based on optical fibers, now with the introduction of iPOD’s, display screens and cameras results in the need for high speed networking throughout all platforms. MOST® IS A TRADEMARK LITERATURE NO.
T YCO E L E C T R O N I C S “ T E C H N O LO GY P O R T F O L I O ” ● Connector Systems / Electromechanical Components ● Antennas, GPS Antennas, Integrated Antenna Systems ● Battery Connectors & Assemblies ● Relays ● Circuit Protection Devices ● Heat Sinks & Thermal Solutions ● Wireless Products ● Tubing & Harnessing Products ● Switches and Knobs ● Sensors ● Touch Screen Displays ● Identification Labeling Products ● Fiber Optic Products ● Power Systems ● Racks & Panels ● Wire & Cable ● Elec
T YC O E L E C T R O N I C S “AT YO U R S E R V I C E ” Tyco Electronics Online The Tyco Electronics website is an innovative and interactive source for application information, product updates and technical solutions. Our step-by-step software makes our website intuitive and user-friendly to better serve you ! Please contact us at : www.tycoelectronics.com/automotive Internet Homepage www.tycoelectronics.com www.tycoelectronics.com/automotive Electronic Internet Catalog www.catalog.tycoelectronics.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use of Hazardous Substances (RoHS) At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. AWG Conversion Table (Average Value) Conversion Tables Most of the wire size ranges are mentioned in mm2, as well as the insulation diameters which are in many cases only in mm’s. We therefore included the conversion tables on pages 12 and 13. Please note that wire and insulation sizes are for guidance only. Consult the customer drawing for precise detail. FLK/FLR Cable FLK and FLR stand for German DIN (72551) abbreviations.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Conversion Table – Inch/mm 12 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0 0.010 0.020 0.030 0.040 0.050 0.060 0.070 0.080 0.090 0.100 0.0000 0.2540 0.5080 0.7620 1.0160 1.2700 1.5240 1.7780 2.0320 2.2860 2.5400 0.0254 0.2794 0.5334 0.7874 1.0414 1.2954 1.5494 1.8034 2.0574 2.3114 2.5654 0.0508 0.3048 0.5588 0.8128 1.0668 1.3208 1.5748 1.8288 2.0828 2.3368 2.5908 0.0762 0.3302 0.5842 0.8382 1.0922 1.3462 1.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Conversion Table – Inch/mm (continued) Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.500 0.510 0.520 0.530 0.540 0.550 0.560 0.570 0.580 0.590 0.600 12.7000 12.9540 13.2080 13.4620 13.7160 13.9700 14.2240 14.4780 14.7320 14.9860 15.2400 12.7254 12.9794 13.2334 13.4874 13.7414 13.9954 14.2494 14.5034 14.7574 15.0114 15.2654 12.7508 13.0048 13.2588 13.5128 13.7668 14.0208 14.2748 14.5288 14.7828 15.0368 15.
T YC O E L E C T R O N I C S G LO B A L A U T O M O T I V E D I V I S I O N Page AMPSEAL Sealed Connector Series Introduction 19 ✓ Contact System Introduction 21 Receptacle Contacts 22 AMPSEAL Seal Plugs 23 ✓ ✓ ✓ Housings and Connectors Introduction 25 Sealed Receptacle Housings, 8 Positions 26 Sealed Receptacle Housings, 14 Positions 27 Sealed Receptacle Housings, 23 Positions 28 Sealed Receptacle Housings, 35 Positions 29 Sealed Printed Circuit Board Headers, Right-Angle, 8 Position
THE PRODUCTS ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 15
T YC O E L E C T R O N I C S G LO B A L A U T O M O T I V E D I V I S I O N Page Application Tooling Introduction 39 Wire Preparation Equipment 40 Hand Tools 41 Applicators 42 Bench Top Presses 43 AMPOMATOR System III Lead Maker and System III Applicator 44 Lead Makers 45 IDC (Insulation Displacement Technique) 46 FFC-FPC Equipment 47 MOST™ Equipment 48 Magnet Wire Equipment 49 Single Pin Insertion Machines 50 Connector Seating & Depanelling Equipment 51 Electrical Test Equipmen
THE PRODUCTS ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 17
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Engineering Notes 18 All specifications subject to change. Consult Tyco Electronics for latest specifications.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Introduction AMPSEAL automotive connectors provide rugged reliability, easy use and superior environmental sealing. They are available in cable plugs and pc board-mounting headers that are designed to stand up to high-temperature underhood applications.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Engineering Notes 20 All specifications subject to change. Consult Tyco Electronics for latest specifications.
AMPSEAL Sealed Connector Series Contact System Catalog 1654285-1 Issued 7-2007. Introduction Technical Features ■ 1.3 mm Pin and Socket System (Lanceless) ■ Socket terminals have 3 contact beams ■ Wire Size Range 0.5 –1.25 mm2 (20 –16 AWG) ■ Terminal Plating Tin or Gold ■ Current Rating up to 17 A (16 AWG with Gold) ■ Temperature Range Gold: –40 °C to +125 °C Tin: –40 °C to +105 °C ■ Wire Insulation 1.7– 2.7 mm All specifications subject to change. Consult Tyco Electronics for latest specifications.
AMPSEAL Sealed Connector Series Contact System Catalog 1654285-1 Issued 7-2007. Receptacle Contacts Technical Features Contact Material: Cu-Alloy Contact Finish: Tin plated, gold plated ⭋ 2.50 ⭋ 1.50 Current Rating: Up to 17 amps Temperature Range: – 40 ºC up to +125 ºC Wire Size Range: Accept 0.5 –1.25 mm2 (20 –16 AWG) wire with insulation diameter of 1.7– 2.7 mm 22.60 11.00 Product Specification: 108-1329 Application Specification: 114-16016 7.15 9.
AMPSEAL Sealed Connector Series Contact System Catalog 1654285-1 Issued 7-2007. AMPSEAL Seal Plug All circuits are sealed by a diaphragm in the rubber wire seal. During plug connector assembly, the diaphragm is pierced as the contact passes through it. Unused circuit cavities, unless accidentally perforated will remain sealed. ⭋ 1.75 ⭋ 3.0 17.5 AMPSEAL Seal Plug Material Color Part Number Package Quantity Nylon 6/6 Natural 770678-1 1,000 Note: All Part Numbers are RoHS and ELV compliant.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Engineering Notes 24 All specifications subject to change. Consult Tyco Electronics for latest specifications.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Introduction The housings use a two-piece contact-holding design that provides secondary locking which protects against contact backout. After contacts are inserted into the housing, the housing snaps shut to firmly position all contacts. The connectors use three-row contact grid on 4.0 centerlines. Plastic pins can be used to plug empty cavities in application requiring selective loading.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Receptacle Housings Technical Features No. of Positions: 8 Positions Housing Material: PBT GF Wire Seal Locking Wedge Wire Size Range: 0.5–1.25 mm2 (20–16 AWG) Product Specification: 108-1329 13.1 34.6 Application Specification: 114-16016 8.0 9.8 33.6 / 32.1 27.4 Cover Mating Seal Housing 8 Position Receptacle Housings Part Numbers No.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Receptacle Housings Technical Features No. of Positions: 14 Positions Housing Material: PBT GF Wire Size Range: 0.5– 1.25 mm2 (20–16 AWG) Locking Wedge Wire Seal Product Specification: 108-1329 7.0 12.5 Application Specification: 114-16016 27.6 8.0 9.8 33.6 / 32.1 Mating Seal Cover Housing 35.4 14 Position Receptacle Housings Part Numbers No.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Receptacle Housings Technical Features No. of Positions: 23 Positions Housing Material: PBT GF Locking Wedge Wire Size Range: 0.5– 1.25 mm2 (20–16 AWG) 14.4 Wire Seal 7.0 Product Specification: 108-1329 12.7 Application Specification: 114-16016 8.0 27.6 9.8 33.6 / 32.1 Mating Seal Cover 47.4 Housing 23 Position Receptacle Housings Part Numbers No.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Receptacle Housings Technical Features No. of Positions: 35 Positions Housing Material: PBT GF Wire Size Range: 0.5– 1.25 mm2 (20–16 AWG) Locking Wedge Wire Seal Product Specification: 108-1329 7.0 13.1 Application Specification: 114-16016 8.0 27.6 9.8 Mating Seal Housing Cover 33.6 32.1 63.4 35 Position Receptacle Housings Part Numbers No.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Printed Circuit Board Headers Technical Features 40.8 No. of Positions: 8 Positions Header Assembly 23.4 Housing Material: PBT GF Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 40.8 Application Specification: 114-16016 18.6 23.4 32.1 19.3 23.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Printed Circuit Board Headers Technical Features 40.8 No. of Positions: 8 Positions Header Assembly 23.4 Housing Material: PBT GF 32.1 23.6 Material and Finish: Contacts are made from either Tin or Gold Plated Brass Product Specification: 108-1329 40.8 Application Specification: 114-16016 15.0 23.4 19.3 32.1 23.6 Section A – A Seal: Silicone Rubber 8 Positions Vertical PCB Headers Part Numbers No.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Printed Circuit Board Headers Technical Features No. of Positions: 14 Positions Header Assembly 48.8 31.4 Housing Material: PBT GF Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 Application Specification: 114-16016 48.8 18.6 31.4 19.3 32.1 23.6 Seal: Silicone Rubber 14 Positions Right-Angle PCB Headers Part Numbers No.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Printed Circuit Board Headers Technical Features No. of Positions: 14 Positions Header Assembly 48.8 31.4 Housing Material: PBT GF Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 Application Specification: 114-16016 48.8 15.0 31.4 32.1 19.3 23.6 Seal: Silicone Rubber 14 Positions Vertical PCB Headers Part Numbers No.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Printed Circuit Board Headers Technical Features No. of Positions: 23 Positions Header Assembly 60.8 43.4 Housing Material: PBT GF A Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 A Application Specification: 114-16016 60.8 18.6 43.4 A 32.1 19.3 23.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Printed Circuit Board Headers Technical Features No. of Positions: 23 Positions Header Assembly 60.8 43.4 Housing Material: PBT GF A Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 A Application Specification: 114-16016 60.8 15.0 43.4 A 32.1 19.3 23.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Printed Circuit Board Headers Technical Features No. of Positions: 35 Positions Header Assembly 76.9 Housing Material: PBT GF 59.4 A Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 A Application Specification: 114-16016 76.9 59.4 18.6 A 19.3 32.1 23.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Printed Circuit Board Headers Technical Features No. of Positions: 35 Positions Header Assembly 76.9 Housing Material: PBT GF 59.4 A Material and Finish: Contacts are made from either Tin or Gold Plated Brass 32.1 23.6 Product Specification: 108-1329 A Application Specification: 114-16016 76.9 59.4 15.0 A 32.1 19.3 23.
AMPSEAL Sealed Connector Series Housings and Connectors Catalog 1654285-1 Issued 7-2007. Sealed Receptacle Housing Wire Reliefs Technical Features Wire Relief Material: PBT GF Product Specification: 108-1329 25.2 Application Specification: 114-16016 47.1 38.0 33.2 Remarks: 47.1 1. Wire relief part numbers represents one-half of a wire relief. Two wire reliefs required per receptacle housing. 2. Accepts #4 self trapping screw (Elco Hi-Lo Thread Cutting Style or Equivalent). 38.0 No.
Application Tooling Catalog 1654285-1 Issued 7-2007. Introduction Application Tooling from Tyco Electronics is designed to perform perfect terminations, time after time. This results in productivity gains, yielding more terminations for less money at the time of application, and in service. It is this combination of superior quality at a lower installed end cost that distinguishes the Tyco Electronics system solution.
Application Tooling Catalog 1654285-1 Issued 7-2007. Wire Preparation Equipment Wire Preparation Equipment We supply a comprehensive range of Hand Tools and Semi-Automatic Wire Preparation Equipment suitable for wires and cables used in all industries, small to very large, discrete and multi-core. www.tooling.tycoelectronics.com/europe 40 All specifications subject to change. Consult Tyco Electronics for latest specifications.
Application Tooling Catalog 1654285-1 Issued 7-2007. Hand Tools Hand Tools Hand Tools – SDE Equipment SDE stands for Standard Die Envelope, an innovation from Tyco Electronics that provides cost effective flexibility, through a common die outline – SDE dies can be used in several application platforms, including powered. Hand Tools – General Tyco Electronics has a large range of Hand Tool types, each with different features and characteristics for use in a wide range of applications.
Application Tooling Catalog 1654285-1 Issued 7-2007. Applicators Applicators Our applicators are designed to crimp Tyco Electronics products as well as products coming from other manufacturers. Based on a flexible concept Tyco Electronics applicators provide a solution to almost all current crimping requirements. Professional consulting will be given by our sales engineers and by our order processing department. www.tooling.tycoelectronics.com/europe 42 All specifications subject to change.
Application Tooling Catalog 1654285-1 Issued 7-2007. Bench Top Presses Bench Top Presses Tyco Electronics offers field-proven bench top presses with a wide range of optional equipment for wire termination. So your specific application requirements can be fully met. Simple maintenance, high level of accuracy, quick product change-over and tailor-made solutions characterize our terminator product range. Please contact your Tyco Electronics representative to discuss your special requirements. www.tooling.
Application Tooling Catalog 1654285-1 Issued 7-2007. AMPOMATOR System III Lead Maker and System III Applicator AMPOMATOR System III Lead Maker and System III Applicator Classical applicators with mechanical or air feed of the terminals are well proven in practice.
Application Tooling Catalog 1654285-1 Issued 7-2007. Lead Makers Lead Makers Tyco Electronics supplies the complete range of equipment, along with spare parts and a comprehensive array of service options.
Application Tooling Catalog 1654285-1 Issued 7-2007. IDC (Insulation Displacement Technique) IDC (Insulation Displacement Technique) Insulation displacement connector systems (IDC) need special tooling for wire termination. For low, medium and large volume production all your individual requirments are met by a broad range of specialised tools made by Tyco Electronics: Hand tools, hand operated lever presses, semi-automatic machines and IDC workstations.
Application Tooling Catalog 1654285-1 Issued 7-2007. FFC-FPC Equipment FFC-FPC Equipment How do you terminate flexible flat cables or flexible printed circuits? Do you want to connect sensor foils with flexible leads or do you want to have a contact system directly combined with a flexible flat connection foil? Here a big variety of flexible foil connector systems (FFC) are offered by Tyco Electronics. Your requirements for termination of AMPMODU terminals, MQS terminals, Junior Timer terminals, etc.
Application Tooling Catalog 1654285-1 Issued 7-2007. MOST™ Equipment MOST™ Equipment POF, GOF, PCS – MOST. These abreviations stand for data communication via optical fibers. Here a high technology requires high standards for termination technology. Our machines for laser cutting, laser welding and contact surface polishing lead to optical connector assemblies of highest quality.
Application Tooling Catalog 1654285-1 Issued 7-2007. Magnet Wire Equipment Magnet Wire Equipment Magnet wires are terminated by insulation displacement terminals, like MAG-MATE and SIAMEZE as well as AMPLIVAR terminals.
Application Tooling Catalog 1654285-1 Issued 7-2007. Single Pin Insertion Machines Single Pin Insertion Machines The insertion of reeled press-fit or solder pins according to the relevant application specification is excellently supported by our Single Pin Insertion Machines program. Precise insertion of Tyco Electronics as well as NON Tyco Electronics products is assured by semi-automatic and fullyautomatic machines which we call P 200, P 300 and P 350.
Application Tooling Catalog 1654285-1 Issued 7-2007. Connector Seating & Depanelling Equipment Connector Seating & Depanelling Equipment The range of Connector Seating machines contains a CSM 100 and the SEP-3T to press a board onto a connector or into a housing and the CSM 200 to press several connectors onto a panel. To singulate populated PCBs Tyco Electronics offers a singulation press, a manually loaded router, in-line depanelling machines with router, saw or laser.
Application Tooling Catalog 1654285-1 Issued 7-2007. Electrical Test Equipment Electrical Test Equipment Reliabie testing of electrical connections is an logical step after any termination process and widely used throughout all industries. Especially where processes are time-critical, products are cutting-edge and high-value or where personal safety of hundreds of people is depending on the reliable operation of a product, in all of these areas fully automatic testing has reached unparalleled quality.
Application Tooling Catalog 1654285-1 Issued 7-2007. Service Field Service Tyco Electronics provides Field Service support across Europe and beyond. In most cases we can provide 48-hour cover in extremely remote areas and at very competitive rates. In addition to installation, warranty and repair we can help you with equipment choice, operator & maintenance, training and trouble-shooting.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Engineering Notes All specifications subject to change. Consult Tyco Electronics for latest specifications.
AMPSEAL Sealed Connector Series Catalog 1654285-1 Issued 7-2007. Engineering Notes 56 All specifications subject to change. Consult Tyco Electronics for latest specifications.
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Tyco Electronics AMP GmbH AMPèrestr. 12–14 64625 Bensheim / Germany Phone: +49-(0)6251-133-0 Fax: +49-(0)6251-133-1600 www.tycoelectronics.com AMP, AMP-LATCH, AMPLIVAR, AMPMODU, AMP-O-LECTRIC, AMPOMATOR, AMPSEAL, MAG-MATE, SIAMEZE, TE Logo and Tyco Electronics are trademarks Tyco Electronics AMP GmbH certified acc. ISO 14001 and ISO/TS 16949:2002 © 2007 Tyco Electronics Ltd.
