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Application Specification

HDSF Size 16

114--13045

LOC B

1 of 10

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This controlled document is subject to change.

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Pin and Socket Contacts

18 MAR 11 Rev F

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +

0.13 [+.005] and angles have a tolerance of +2_.

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of Heavy Duty Stamped and Formed (HDSF) Size 16

Pin and Socket Contacts. These contacts will accept a wire size range of 14--20 AWG and are available with or

without an insulation support barrel. The contacts have a current rating of 13 amps and an operating

temperature of --40C to 120C[--40F to 248F]. The application requirements are applicable to hand or

automatic machine crimping tools.

When corresponding with TE Connectivity (TE) Personnel, use the terminology provided in this specification to

help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.

Figure 1

Size 16 Pin ContactSize 16 Socket Contact

Wire Barrel

Insulation Barrel

Mating End

NOTE: Contacts with Insulation

Barrel Shown Throughout

Document

Retention Shoulder

2. REFERENCE MATERIAL

2.1. Revision Summary

S Updated document to corporate requirements

S New logo

2.2. Customer Assistance

Reference Part Number 776491 and Product Code A247 are representative numbers of the HDSF Size 16 Pin

and Socket Contacts. Use of these numbers will identify the product line and expedite your inquiries through a

service network established to help you obtain product and tooling information. Such information can be

obtained through a local TE Representative or, after purchase, by calling the Product Information Center at the

number at the bottom of this page.

2.3. Drawings

Customer Drawings for product part numbers are available from the service network. If there is a conflict

between the information contained in the Customer Drawings and this specification or with any other technical

documentation supplied by TE, call the Product Information Center at the number at the bottom of this page.

NOTE

Summary of content (10 pages)

PAGE 1
Application Specification HDSF Size 16 Pin and Socket Contacts NOTE i 114-- 13045 18 MAR 11 Rev F All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale. 1.
PAGE 2
114- 13045 2.4. Specifications Refer to Application Specification 114--6066 for information regarding the connector housings these pin and sockets fit into. 2.5. Instructional Material The following list includes available instruction sheets (408--series) that provide assembly procedures for operation, maintenance and repair of tooling; and customer manuals (409--series) that provide setup, operation, and maintenance of machines.
PAGE 3
114- 13045 NOTE i NOTE i CAUTION For contacts that do not have an insulation support barrel, the insulation diameter limitations are controlled by the maximum and minimum allowable limits of the connector system being used. The applied crimp dimension (within the functional range of the product) is dependent on the termination tooling being used. Refer to the documentation (applicator logs and instruction sheets) supplied with the termination tooling for the applied crimp height. See Section 5, TOOLING.
PAGE 4
114- 13045 NOTE i Wire stripping tool jaws may leave corrugated indentations on the surface of the wire insulation. This is especially severe with cross--linked polyethylene (high temperature) insulation. If these indentations occur at the location of the wire seal, leakage may result. Insulation surface within 8.89 mm [.350 in.] from the tip of the contact must be smooth and free of indentations. See Figure 3. A.
PAGE 5
114- 13045 Flush to 0.6 [.020] No Insulation in Seam Crimp Location Wire Insulation and Conductors Must Both Be Visible In This Area Wire Barrel Closed at Seam with No Strands Protruding or Showing Rear Bellmouth 0.13-- 0.76 [.005-- .030]D Front Bellmouth 0.0-- 0.25 [.000-- .010] Wire Strands Must Not Exceed Beyond the Height of the Wire Barrel 0.25 [.010] Max Wire Barrel Flash No Corrugated Indentations Permitted on the Insulation in This Area 8.89 [.
PAGE 6
114- 13045 L. Straightness The force applied during crimping may cause some bending between the crimped wire barrel and the mating portion of the contact. Such deformation is acceptable within the limits provided in Figure 5. 1. The up and down bend of the crimped contact, including cutoff tab and burr, shall not be bent above or below the datum line more than the amount shown. 2. The side--to--side bend of the contact may not exceed the limits provided.
PAGE 7
114- 13045 S Applicators Applicators are designed for the full wire size range of strip--fed, precision formed contacts, and provide for high volume, heavy duty production requirements. The applicators can be used in bench or floor model power units. NOTE i Each applicator is shipped with a metal identification tag attached. DO NOT remove this tag or disregard the information on it. Also, a packet of associated paperwork is included in each applicator shipment.
PAGE 8
114- 13045 CONTACT TYPE WIRE SIZE RANGE, AWG INSULATION DIA RANGE APPLICATOR (DOCUMENT) POWER UNIT (DOCUMENT) 567973--1 1320895--1, --3 (409--10012) 122500--2, --3 (409--5852) 356500--1, --2 (409--5878) 354500--1 (409--5842) 565435--5 (409--5128) 680147 1 (408--8040) 680147--1 (408 8040) 18--14 8 2 26 3 33 2.26--3.33 [[.089--.
PAGE 9
114- 13045 Heavy Duty Quick--Change Mini--Applicator (Typical) AMPOMATOR CLS III--G Lead--Making Machine 122500--2, - 3 AMP--O--LECTRIC Model “K Terminating Machine 565435--5 AMPOMATOR CLS IV+ Lead--Making Machines 356500--1, - 2 AMP--O--LECTRIC Model “G” Terminating Machine 354500--[ ] AMP--O--MATIC Side--Feed Stripper Crimper III Machine 1320895--[ ] ELT Machine 1338600--[ ] Figure 6 (end) Rev F 9 of 10
PAGE 10
114- 13045 6. VISUAL AID Figure 7 shows a typical application of HDSF Size 16 Pin and Socket Contacts. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.