Datasheet

ManualsBrandsTE CONNECTIVITY ManualsCrimp ConnectorsCrimping tool Black 0.3 mm² 1 mm² 1 pc(s)

Figure 1

Hand Crimping Tool 90035–3 has been designed for

crimping the PIDG* FASTON* loose piece (LP)

receptacle terminals listed in Figure 2. Read these

instructions thoroughly before crimping any terminals.

Reasons for reissue are provided in Section 6,

REVISION SUMMARY.

The FRONT OF TOOL has the “AMP” marking on the

link. The BACK OF TOOL (Wire Side), into which the

wire is inserted, has the wire size marked on the link.

This tool features a terminal locator, two insulation

adjustment pins, and a CERTI–CRIMP hand crimping

tool ratchet control. The locator is spring–loaded to

position and hold the terminal in the tool.

The insulation adjustment pins are used to regulate

the crimp height of the terminal insulation barrel. See

Paragraph 3.2. The CERTI–CRIMP hand crimping

tool ratchet control ensures full crimping of the

terminal. Once engaged, the ratchet will not release

until the tool handles have been FULLY closed.

Figure 2

Summary of content (5 pages)

PAGE 1
Instruction Sheet 411-3236 Hand Crimping Tool 90035-3 22 JAN 09 Rev A PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Terminal Back of Tool Locator (Wire Side) Reasons for reissue are provided in Section 6, REVISION SUMMARY.
PAGE 2
411-3236 Hand Crimping Tool 90035-3 3. CRIMPING PROCEDURE Refer to the table in Figure 2 and check the selected wire, terminal, and crimping tool for compatibility. Wire size and insulation diameter must be within the specified range for the terminal. The hand crimping tool must be the one designed for crimping the wire and terminal. Use stranded wire only, and strip it to the length indicated. Refer to Figure 3 and proceed as follows: CAUTION Do NOT cut or nick the wire strands. 6.
PAGE 3
411-3236 Hand Crimping Tool 90035-3 Though recommendations call for at least one inspection per month, the inspection frequency should be based on the amount of use, working conditions, operator training and skill, and established company standards. These inspections should be performed in the following sequence: the inspection, the tool must be repaired. Refer to Section 5, REPLACEMENT AND REPAIR. For additional information concerning the use of the plug gage, refer to Instruction Sheet 408–7424. C.
PAGE 4
11-3236 Hand Crimping Tool 90035-3 4A Suggested Plug Gage Design Ċ Wire Barrel Crimp Section B B (GO) (NO-GO) 50.8 [2.00] A Min Typ Jaw Closure Configuration { DIAMETER A JAW CLOSURE TOOL GO 90035-3 NO-GO 2.350 [.0925] 4B GAGE ELEMENT 2.477 [.0975] GO NO-GO 2.350-2.357 2.474-2.477 [.0925-.0928] [.0974-.0975] Suggested Plug Gage Design Ċ Insulation Barrel Crimp Section G (GO) F Jaw Closure Configuration G (NO-GO) NO GO GO W (Max) 6.35 [.
PAGE 5
411-3236 Hand Crimping Tool 90035-3 2 3 5 9 8 1 76 [3.0] (Closed) 7 4 10 22.2 [.875] 6 280 [11.0] Weight: 550g [1.2 lb] ITEM NUMBER PART NUMBER 1 21045-3 2 1-23619-6 3 21045-6 4 2-23620-9 5 DESCRIPTION QTY PER TOOL RING, Retaining 4 PIN, Retaining (.187D x .521L) 2 RING, Retaining 2 PIN, Retaining [250D x .