COMMERCIAL MANUAL HAND TOOLS A FLEXIBLE APPROACH TO MANUAL CRIMPING APPLICATION TOOLING /// COMMERCIAL MANUAL HAND TOOLS
INTRODUCTION TO TOOLING SOLUTIONS TE Connectivity. A Leader in Crimp Quality. Anyone can make a tool to crimp terminals onto a wire. But not everyone can manufacture a tool to crimp the terminals properly. Crimp termination of wires isn’t easy. At least, doing it right isn’t easy. We know. We started it. TE Connectivity developed the technology of hand crimping over 70 years ago. The Secret to a Successful Crimp.
INTRODUCTION TO TOOLING SOLUTIONS What You Need to Know About TE Hand Tools Tool Grade Tool grade is a prime consideration when choosing the appropriate tool for an application. Our hand tools are categorized into three levels: Service, Commercial and Premium. The higher the grade of the tool, the less operator skill is required to repeatedly meet the specified parameters of the crimp.
COMMERCIAL: MANUAL HAND TOOLING Standard Die Envelope (SDE) FAST FACTS •D ies meet wire crimp requirements per specification •O ver 100 interchangeable SDE die sets for crimping over 4,000 different connectors •A bility to handle multiple wire and terminal sizes in one die set Standard Die Envelope (SDE) technology is a new, flexible approach to crimp tooling, that allows use of the same dies on tooling across a range of application platforms.
COMMERCIAL: MANUAL HAND TOOLING Standard Die Envelope (SDE) By removing just 2 screws you can easily swap dies between your SDE compatible manual, battery, pneumatic and electric TE tools.
COMMERCIAL: MANUAL HAND TOOLING Commercial Standard Die Envelope (SDE) Manual Hands Tools FAST FACTS •R atchet control provides complete crimping cycle •E mergency ratchet release •A ngled head provides a comfortable hand and wrist position •O ne tool with over 75 interchangeable die sets can crimp many different types of connectors •A ccommodates multiple terminal sizes in one die set •P recision construction of durable high-carbon steel •E xtra strength pivot pins provide greater •P roduce
COMMERCIAL: MANUAL HAND TOOLING Characteristics of a Commercial Crimping Tool Every Commercial grade hand tool incorporates features for long lasting performance and ease-of-use. They include ergonomic handle designs and a ratchet control system designed to create a proper crimp. Ratchet System for Improved Repeatability Ratchet control is provided for complete crimp cycling; this helps eliminate partial crimps.
COMMERCIAL: MANUAL HAND TOOLING Commercial SDE Tooling Options PRO-CRIMPER III Hand Tool Part No. 354940-1 (frame only) The PRO-CRIMPER III hand tool is ideally suited for R&D prototyping, networking applications, and commercial, industrial, and institutional maintenance work.
INSERTION/EXTRACTION TOOLING Insertion/Extraction Tools FAST FACTS • Portability • Customization •C ost effectiveness •O EM personalization •F lexibility in the factory as well as in service and repair garages. In addition to providing standard kits, TE Connectivity is also able to provide custom kits for volume requirements containing only tools, or a combination of tools, dies and terminals tailored to your specific requirements.
COMMERCIAL: MANUAL HAND TOOLING COMMERCIAL TOOLS Tooling-to-Terminal Cross Reference PRO-CRIMPER Hand Tools (PC) UNINSULATED TERMINALS Wire Range AWG mm2 22-16 0.3-1.25 — — 58546-1 PC 16-14 1.25-2 — — 58546-1 PC 12-10 3-5 — — 58546-1 PC 8 7 — — — — Hand Tools Commercial Tool Type Commercial SOLISTRAND Terminals and Splices SDE-SA Hand Tools (SDE-SA) Max. Insul. Dia. Hand Tools Tool Type Commercial Commercial Wire Range AWG mm2 Max. Insul. Dia.
COMMERCIAL: MANUAL HAND TOOLING Tooling-to-Terminal Cross Reference Wire Range AWG mm2 Insul. Max Dia. 28-24 0.08-0.2 .040 1.02 24-20 0.2-0.5 .060 1.52 28-22 0.08-0.3 .040 26-22 0.12-0.3 24-20 0.2-0.5 28-24 Type II Contacts 24-20 18-16 OPEN BARREL TERMINALS Style AMPLIMITE Size 20 DF Contacts D-Sub. Connectors Size 22 DF Contacts AMPMODU Mod. IV Contacts Connectors Hand Tools Premium Tool Type Premium 58448-2 PC 1.02 90800-1 PC .061 1.
Let’s Connect To learn more about Commercial Manual hand tooling or our comprehensive bundle of tooling solutions please visit us at www.tooling.te.com TE Technical Support Center USA: 1.800.522.6752 UK: +44.0800.267666 Canada: 1.800.522.6752 France: +33.1.34.20.8686 Mexico: +52.55.1106.0800 Netherlands: +31.73.624.6999 China: +86.400.820.6015 Latin/S. America +54.11.4733.2200 Germany: +49.6151.607.1999 Waste Not. Want Not. Add Power to Your Production.
