Datasheet

ManualsBrandsTE CONNECTIVITY ManualsPCB ConnectorsContent: 1 pc(s)

Instruction Sheet

PRO- CRIMPER* III Hand Crimping

Tool Assembly 90546- 1 with

408--9883

LOC B

1 of 6

E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

TE logo is a trademark.

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

16 Mar 11 Rev DDie Assembly 90546- 2

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool

and is designed primarily for field installation, repair, maintenance work, or

prototyping i n industrial, commercial, or institutional applications. Product

crimped with this tool will meet the crimp height requirement for hand tools i n

the appropriate 114 series specification, but may not comply with other feature

parameters of the specification. TE offers a variety of tools to satisfy your

performance requirements. For additional information, contact the Tooling

Assistance Center at 1 --800--722 --1111.

Stationary Jaw

Back of Tool

(Wire side)

Pivot Pin

PRO--CRIMPER III Hand

Crimping Tool Frame

354940--1 (408--9930)

Stationary

Handle

Moving

Handle

Locator

Assembly

(Supplied with

Die Assembly)

Font of Tool

(Locator Side)

Die

Assembly

Moving Jaw

Ratchet Adjustment Wheel

Wire

TE Die Assembly

Locator Assembly

{

Contact Family

}

Size

(AWG)

Insul Dia

(mm [In.])

Strip Length

(mm [In.])

Universal

20--18

1.52 to 3.30 3.96 to 4.75

Contacts

16--14

[.060 to .130]

[.156 to .187]

{

Supplied with die assembly. Also available separately.

}

Contact the Tooling Assistance Center or Product Information (below) for specific contact part numbers.

Figure 1

1. I N TRODUCTION

PRO--CRIMPER III Hand Crimping Tool

Assembly 90546--1 consists of Die Assembly

90546--2 and PRO--CRIMPER III Hand Crimping Tool

Frame 354940--1. The die assembly consists of

crimping dies and a locator assembly.

Read these instructions thoroughly before crimping

any contacts.

Dimensions on this sheet are in millimeters [with

inch equivalents provided in brackets]. Figures

and illustrations are for identification only and are

not drawn to scale.

Reasons for reissue are provided in Section 11,

REVISION SUMMARY.

2. DESCRIPTION (Figures 1 and 2)

The tool features a tool frame with a stationary jaw

and handle, a moving jaw, a moving handle, and an

adjustable ratchet that ensures full contact crimping.

The tool frame holds a die assembly with two

crimping sections.

The die assembly features a wire anvil, an insulation

anvil, a wire crimper, and an insulation crimper.

NOTE

Summary of content (6 pages)

PAGE 1
Instruction Sheet PRO- CRIMPER* III Hand Crimping Tool Assembly 90546- 1 with Die Assembly 90546- 2 408-- 9883 16 Mar 11 Rev D PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-- use, production operations is available.
PAGE 2
408- 9883 Locator Assembly Nut Tool Frame Locator Insulation Crimper Chamfer Die Retaining Pins Wire Crimper Offset Wire Anvil Insulation Anvil Chamfer Die Retaining Screws Figure 2 Attached to the outside of the frame is a locator assembly, which contains a locator, a spring retainer, and a contact support. screw just enough to hold the dies in place. Do not tighten the screw completely at this time.
PAGE 3
408- 9883 2. If adjustment is required, loosen the screw that holds the contact support onto the locator assembly. 5. CRIMPING PROCEDURE NOTE i The ratchet has detents that create audible clicks as the tool handles are closed. NOTE i 3. Place a contact with wire into the proper nest and close the tool handles until the ratchet reaches the sixth click, or until the contact support touches the contact. 4. Slightly loosen the nut that holds the locator assembly onto the tool frame.
PAGE 4
08- 9883 CAUTION ! Make sure that both sides of the insulation barrel are started evenly into the crimping section. Do NOT attempt to crimp an improperly positioned contact. 4. Hold the contact in position and squeeze the tool handles together until ratchet engages sufficiently to hold the contact in position. Do NOT deform insulation barrel or wire barrel. 5. Insert stripped wire into contact insulation and wire barrels until it is butted against the wire stop, as shown in Figure 3. 6.
PAGE 5
408- 9883 8. MAINTENANCE Ensure that the tool and dies are clean by wiping them with a clean, soft cloth. Remove any debris with a clean, soft brush. Do not use objects that could damage the tool. When not in use, keep handles closed to prevent objects from becoming lodged in the crimping dies, and store in a clean, dry area. send a facsimile of your purchase order to 1--717--986--7605, or write to: CUSTOMER SERVICE (38--35) TYCO ELECTRONICS PO BOX 3608 HARRISBURG PA 17105--3608 9. VISUAL INSPECTION 11.
PAGE 6
408- 9883 Die Assembly 90546- 2 Can Be Used In the Following Tools: PRO- CRIMPER III Hand Tool 354940- 1 (Instruction Sheet 408- 9930) SDE Bench Terminator 1490076- 2 (Customer Manual 409- 10052) Battery Tool (Shouldered Die) 1725837- 1, - 2 (Customer Manual 409- 10053) 6 of 6 SDE PEW- 12 Hand Tool 9- 1478240- 0 (Instruction Sheet 408- 8851) 626 Adapter 679304- 1 (Instruction Sheet 408- 4070) Battery Tool (Pin Die) 1213890- 1, - 2 (Customer Manual 409- 10065) Rev D