Datasheet

Instruction Sheet
PRO- CRIMPER* III Hand Crimping
Tool Assembly 90547- 1 with
408--9884
LOC B
1 of 6
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
TOOLING ASSISTANCE CENTER 1--800--722--1111
PRODUCT INFORMATION 1--800--522--6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
02 NOV 09 Rev CDie Assembly 90547- 2
PROPER USE G UIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended--use, production operations is available.
Locator Assembly
(Supplied with
Die Assembly)
Ratchet
Adjustment
Wheel
Moving Jaw
Die Assembly
Front of Tool
(Locator Side)
Stationary Jaw
Back of Tool
(Wire Side)
Pivot Pin
PRO--CRIMPER III Hand
Crimping Tool Frame
354940--1 (408--9930)
Stationary
Handle
Moving Handle
The PRO--CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and
is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1 -- 800 --722--1111.
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TE Locator Contact
Wire
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Assembly{
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Family}
Size (AWG) Insul Dia Strip Length
9
0
5
4
7
2
5
8
5
1
5
1
Universal
M
A
T
E
N
L
O
K
*
20--18
3.30 to 5.08 3.96 to 4.75
90547--2 58515--1
M
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--
N
--
L
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*
Contacts
16--14
3
.
3
0
t
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5
.
0
8
[.130 to .200]
3
.
9
6
t
o
4
.
7
5
[.156 to .187]
{ Supplied with die assembly. Also available separately.
} Contact the TOOLING ASSISTANCE CENTER or PRO DUCT INFORMATION (see below) for specific contact part numbers.
Figure 1
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 90547--1 consists of Die Assembly
90547--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
and illustrations are for identification only and are
not drawn to scale.
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
2. DESCRIPTION (Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
NOTE
i