RoHS Ready AMP Circular Connectors for Commercial Signal & Power Applications Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82021-XXX-MS-FP-Rev.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Introduction Product Facts ■ Certified by ■ Lightweight, all-plastic and metal-shell connectors ■ CPC connectors are UL 94V-0 rated and made of stabilized, heat resistant, selfextinguishing thermoplastic material ■ Metal-shell CPC connector housings made of UL 94V-0 rated thermoplastic Canadian Standards Association, File No.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Connector Series and Types . . . . . . . . . . . . .
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Connector Series and Types Series 1—Size 16 Contacts 1 3 4 7 6 11 12 14 Series 1 connectors permit the use of multiple combinations of signal and coaxial circuits in the same housing by accepting durable Multimate contacts. These pin and socket contacts include Type III+ and subminiature coaxial contacts, interchangeable in the same Multimate contact cavity. Type III+ contacts (.062 [1.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Connector Series and Types (Continued) 1 Series 5—Power Contacts .125 POWERBAND 2 Series 5 connectors combine the revolutionary performance of the new AMP POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors. AMP POWERBAND contacts offer the electrical 3 2 3 1 8 9 10 Series 6—Combination, Size 16 and .
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Levels of Protection for Electric Operating Material According to IEC 60529 and IEC 60947, Appendix C Environmentally Protected Circular Plastic Connectors, for Mated CPC Connectors Utilizing Peripheral Seals and either Wire Entry Seals (for Discrete Wire Applications) or Heat Shrink Boots (for Jacketed Cable Applications). Available are Various Sizes, Series 1, 5 and 6.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Current Carrying Capabilities The total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Presentation — An Example* Current Rating ■ First, a base curve showing current levels versus T-rise for a single circuit and the largest wire size (See figure 1). This represents the maximum current capacity of the contact. The curve is usually flat up to 75°C ambient and then drops off.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Size 1 CPC Connectors, Series 1 for Cable or Panel Mount Square Flange Receptacle *G ±.025 [±0.64] (Accepts Type III+, HighCurrent Power, Type II and Subminiature Coax Contacts) CPC Series 1 *D ±.010 [±0.25] *J Dia. *F ±.010 [±0.25] *Panel Thk. .125 [3.18] Max. *F ±.010 [±0.25] *E Max. *H *A Max. *B +.007 –.000 Dia. [+0.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1, VDE Tested CPC Connectors, Series 1, for Cable or Panel Mount (Accepts Type III+, HighCurrent Power, Type II and Subminiature Coax Contacts) Square Flange Receptacle *G ±.025 [±0.64] *F ±.010 [±0.25] *E Max. CPC Series 1 *D ±.010 [±0.25] *J Dia. *F ±.010 [±0.25] *Panel Thk. .125 [3.18] Max. +.007 *H –.000 Dia. [+0.18] *A Max.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 1.435±.015 [36.45±0.38] Square Flange Receptacles, Printed Circuit Board Mount .094 [2.39] 1.125±.010 [28.58±0.25] Typ. with .025 [0.64] sq. solder tails .420±.015 [10.67±0.38] B CPC Series 1 .150 Dia. [3.81] 4 Holes 1.435±.015 [36.45±0.38] 1.050±.010 [26.67±0.25] Dia. 1.125±.010 [28.58±0.25] Typ. A .125 Max. [3.18] Panel Thk.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Printed Circuit Board Mount 1.050 [26.67] 1.435±.015 [36.45±0.38] .094±.005 [2.39±0.13] .420±.005 [10.67±0.13] 1.125±.005 [28.58±0.13] with .025 [0.64] sq. solder tails 1.050±.005 Dia. [26.67±0.13] 1.435±.015 [36.45±0.38] 1.110 Max. Dia. [28.19] ±.030 A [±0.76] Typ.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1 (Continued) Special CPC Connectors, Square Flange Receptacles, With Solder Type Contacts (Size 16), Contact Arrangement 17-16 .420±.015 [10.67±0.38] CPC Series 1 .094±.010 [2.39±0.25] 1.090±.010 [27.69±0.25] Dia. 1.050±.010 Dia. [26.67±0.25] Panel Thk. .125 Max. [3.18] .250±.015 [6.35±0.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Right-Angle, Posted with .025 [0.64] sq. solder tails *A Max. *B *C CPC Series 1 *D Max. *E Max. .150 [3.81] Material and Finish Housing—Thermoplastic, 94V-0 rated, black Location Wafer—Phenolic, black Contact Posts—.000100 [0.00254] min. tin over .000100 [0.00254] min. copper Contact Body— A—.000100 [0.00254] min.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Right-Angle, Posted with .045 [1.14] sq. solder tails. For Higher Current Applications Receptacle Mail: Thermoplastic Color: Black Mating Face CPC Series 1 Major Key .520±.015 [13.2±.381] 2.43 Ref. [61.72] 1.33 Max. [33.78] .156 [3.96] Ø 1.45 Max. [36.83] Ø 1.51 Max. [38.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Signal Contacts Type III+, Crimp, Snap-In [.0625 +.0010 –.0020 Dia. [1.588+0.025 –0.051] Pin Body Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia. Pin Socket .530±.010 [13.46±0.25] Application Tooling—Pages 76-79 Technical Documents 114-10004 Application Specification 108-10042 Product Specification Material and Finish — See chart.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Signal Contacts (Continued) CPC Series 1 Enhanced High Current Type III+, Crimp, Snap-In [.0625 +.0010 –.0020 Dia. [1.588+0.025 –0.051] Pin Body Spring, Stainless Steel Spring, Stainless Steel .390 Min. [9.91] Pin Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia. Pin Socket .530±.010 [13.46±0.25] Material and Finish — See chart.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Signal Contacts (Continued) Type III+ (Precision Formed, Crimp) Grounding Pin Contact Size—16 Pin Diameter—.062 [1.57] Related Product Data (make first - break last) Material and Finish CPC Series 1 Performance Characteristics—Page 6 Application Tooling—Pages 76-79 Technical Documents—Page 80 Contact Body—Copper alloy, plated tin or gold Spring—Stainless steel AWG Ins. Dia.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Signal Contacts (Continued) Type III+ (Precision Formed, Solder) Solder-Type (with Preformed Wire Barrel/Insulation Support) CPC Series 1 Contact Size—16 Pin Diameter—.062 [1.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Signal Contacts (Continued) Type II, Screw Machined, Crimp 1.087±.010 [27.61±0.25] Material Contact Body—Brass Retention Spring—Stainless steel .472±.005 [11.99±0.13] CPC Series 1 Finish Contact Body—.000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring—Stainless steel Pin .107 [2.72] Max. Dia. .062±.001 Dia. [1.57±0.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Coaxial Contacts Subminiature Coax, Size 16 Precision Formed, Crimp 1.010 Ref. [25.65] CPC Series 1 Pin .650 [16.51] Ref. Pin Socket 0 .107+.005 –.000 [2.718+.127 ] –.000 Dia. .250 [6.35] .112+.005 A±.003 ±.076 Dia. [2.845+.127] Dia. Ferrule .120 Part No. 5-225088-1— A [3.05] Dia. Socket .084 .086 [2.134] [2.184] Dia. .235 [5.969] Max. Part No. 225088-3— A .123 Dia. [3.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Coaxial Contacts (Continued) Subminiature Coax, Size 16 Precision Formed, Crimp (Continued) Selection Chart for Twisted Pair and Shielded Wire Wire Size AWG mm2 Contact Finish Loose Piece Contact No. Pin Socket Ferrule Part No. Finish 30 0.05 (Twisted Pair, Solid) Related Product Data Application Tooling—Pages 76-79 28 0.08-0.09 (Twisted Pair, Solid) 28 0.08-0.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Contact Arrangements, Series 1 .093 .093 [2.36] [2.36] .185 .000 .185 [4.7] [4.7] Shell Sizes 11 and 13 .110 .110 [2.79] .000 [2.79] 1 .150 .150 [3.81] .000 [3.81] 2 .160 [4.06] .150 [3.81] CPC Series 1 .110 [2.79] 3 5 .000 .000 .000 6 .110 [2.79] 7 .150 [3.81] .160 [4.06] .155 [3.94] Arrangement 13-7 Max. Wire Ins. Dia. = .100 [2.54] Arrangement 11-4 Max. Wire Ins. Dia. = .
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Component Dimensions, Series 1 Square Flange Receptacle G ±.025 [±0.64] F ±.010 [±0.25] Panel Thk. .125 [3.18] Max. F ±.010 [±0.25] E Max. CPC Series 1 D ±.010 [±0.25] J Dia. +.007 *H –.000 Dia. [+0.18] Thread Size (See chart) Panel Cutout A Max. B ±.015 [±0.38] C ±.010 [±0.25] Free-Hanging Receptacle A Max. B ±.015 [±0.38] C ±.010 [±0.25] D ±.010 [±0.25] E Max. L Max. K Max.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Circular Plastic Connectors, Series 2 CPC Connectors, Series 2 for Cable or Panel Mount Square Flange Receptacle *G ±.035 [±0.64] (Accepts Size 20 DM or DF Crimp, Snap-In Contacts) *F ±.010 [±0.25] Panel Thk. .125 [3.18] Max. *J Dia. *F ±.010 [±0.25] *E Max. *D ±.010 [±0.25] +.007 *H –.000 Dia. [+0.18] *Thread Size (See chart) *A Max. Panel Cutout *B ±.015 [±0.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 2 (Continued) Receptacles, Printed Circuit Board Mount with .025 [0.64] sq. solder tails A B Housing—Thermoplastic, 94V-0 rated, black Contacts— A—Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area, all over .000050 [0.00127] min.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 2 (Continued) Special CPC Connectors, Series 2 Square Flange Feed-Thru Receptacles (with Permanently Sealed .040 [1.02] Dia. Solid Pins) (Pressure rated up to 30 psi) E ±.025 [±0.64] Panel Thk. .125 Max. [3.18] G Dia. D ±.010 [±0.25] B ±.010 [±0.25] D ±.010 [±0.25] Pin Both Sides +.007 F –.000 Dia. [+0.18] C Panel Cutout A Max.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Signal Contacts With Insulation Support Size 20 DF, Precision Formed, Crimp Contacts .085 Dia. [2.16] Max. Contact Size—20 Pin Diameter—.040 [1.02] *Test Current—7.5 ampere (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) .390 [9.91] .575 [14.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Signal Contacts (Continued) Size 20 DM, Screw-Machined, Crimp Contacts Pin Diameter—.040 [1.02] Test Current*—7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Contact Arrangements, Series 2 Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Shell Size 11 .062 .062 [1.57] [1.57] .124 [3.15] .000 .124 [3.15] .124 [3.15] .141 [3.58] .033 [0.84] .000 .091 [2.31] [.334 Dia. [8.48] 45° Arrangement 11-8 Max. Wire Ins. Dia. = .068 [1.73] Arrangement 11-9 Max. Wire Ins. Dia. = .068 [1.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Component Dimensions, Series 2 Square Flange Receptacle G ±.025 [±0.64] F ±.010 [±0.25] Panel Thk. .125 [3.18] Max. J Dia. F ±.010 [±0.25] E Max. D ±.010 [±0.25] +.007 *H –.000 Dia. [+0.18] Thread Size (See chart) A Max. Panel Cutout CPC Series 2 B ±.015 [±0.38] C ±.010 [±0.25] Free-Hanging Receptacle D ±.010 [±0.25] L Max. E Max. Thread Size (See chart) B ±.015 [±0.38] A Max.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 3 CPC Connectors, Series 3 Square Flange Receptacle *G ±.025 [±0.64] *F ±.010 [±0.25] Panel Thk. .125 [3.18] Max. *J Dia. *F ±.010 [±0.25] *E Max. *D ±.010 [±0.25] +.007 *H –.000 Dia. [+0.18] Panel Cutout *Thread Size (See chart) Listed part numbers are for connectors only; contacts must be ordered separately. *A Max. *B ±.015 [±0.38] *C ±.010 [±0.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Power Contacts, Series 3 Type XII, Precision Formed, Crimp .615 [15.62] Material .230 Max. [5.84] Copper Finish .978 Ref. [24.84] A—Tin B—.000030 [0.00076] selective gold over .000030 [0.00076] nickel C—.000100 [0.00254] silver plated contacts with lubricant added .230 Max. [5.84] Male Silver or Gold—35 amperes ‡ Tin—15 amperes ‡ Male .637 [16.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Power Contacts, Series 3 (Continued) High Current Type XII Crimp Contacts Material High Current Type XII Pin Part No. 193991-4 High Current Type XII Socket Body — Copper Alloy Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel Finish Body — Silver Louvertac Band — Gold Part No. 193990-2 Extraction Tool Part No.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Component Dimensions, Series 3 Square Flange Receptacle G ±.025 [±0.64] Panel Thk. .125 [3.18] Max. D ±.010 [±0.25] F ±.010 [±0.25] J Dia. F ±.010 [±0.25] E Max. +.007 *H –.000 Dia. [+0.18] Thread Size (See chart) Panel Cutout A Max. Free-Hanging Receptacle B ±.015 [±0.38] C ±.010 [±0.25] CPC Series 3 Free Hanging Receptacle A Max. B ±.015 [±0.38] C ±.010 [±0.25] E Max. D ±.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Circular Plastic Connectors, Series 4 CPC Connectors, Series 4, Standard Sex Square Flange Receptacle (Accepts Type XII Male and Multimate pin contacts) 1.750±.025 [44.45±0.64] 1.438±.010 [36.53±0.25] Panel Thk. .125 [3.18] Max. 1.610 [40.89] Max. 1.510 Max. [38.35] Max. 1.438±.010 [36.53±0.25] 1.438±.010 [36.53±0.25] +.007 .150 –.000 Dia. [3.81+0.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. CPC Connector Accessories Cable Clamps Standard Size Cable clamps provide strain relief and can be used on all series receptacles and plugs. Clamping Insert Clamping Insert Plug (See Note 3) A ±.025 [±0.64] Dia. Material Black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, UL 94V-0 rated Cable Clamp B ±.030 [±0.76] 11 13 17 23 Cable O.D. (Max.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications CPC Connector Accessories (Continued) Clamping Insert Self-Centering Cable Clamp (for Shell Size 23) The self-centering cable clamp is used in applications where strain relief protection is required and the cable or wire bundle is large and/or stiff. 1.600±.015 Dia. [40.64±0.38] Dia. Adjustable Clamping Area (See Note 1) Intermediate 1.663±.030 [42.24±0.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications CPC Connector Accessories (Continued) Back-Shell Extender (for Shell Size 23) A back-shell extender is used with a cable clamp in applications where added length and/or additional wire breakout are required. 1.620 [41.15] Dia. Max. 1.200±.015 [30.48±0.38] Material 1.450 Max. [36.83] Max. Black glass-filled thermoplastic Part No.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. CPC Connector Accessories (Continued) Flexible Cable Boot and Internal Cable Grip (for Shell Size 11) Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. They can be threaded onto plugs or receptacles. .265 [6.73] Dia. .850 [21.59] Dia. 2.750±.031 [69.85±0.79] .265 [6.73] Dia.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications CPC Connector Accessories (Continued) Keying Plugs Keying plugs are used to provide keying capabilities for all connector series. Keying plugs are used in socket cavities of standard sex plugs and reverse sex receptacles, except when used with sealing caps. 1.000 [25.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications One-Piece Sealed Circular Plastic Connectors, Series 1 Sealed CPC Receptacles, Special Series 1 with Pre-Installed, Bonded Peripheral Seal Square Flange Receptacle (Uses Flange Seal Part No. 81665-■ ■ on page 51) 1.705 Max. [43.31] .094±.010 [2.39±0.25] 1.125±.025 [28.58±0.64] .420±.015 [10.67±0.38 .844±.010 Typ. [21.44±0.25] 1.750±.025 [44.45±0.64] .844±.010 [21.44±0.25] .687±.010 Dia.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. One-Piece Sealed Circular Plastic Connectors, Series 5 CPC Connectors, Series 5 Sealed – Reverse Sex Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) 1.125±.010 [28.58±0.25] 1.050 [26.67] Dia. 1.435 [36.45] 1.125±.010 [28.58±0.25] Listed part numbers are for connectors only; contacts must be ordered separately. 1.105 [28.07] Dia. Max. .094 [2.39] .514 [13.06] 1.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant.
Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Sealed Circular Plastic Connectors Multimate Size 16 Contacts Precision formed signal/low current Pin Diameter—.062 [1.57] Test Current—13 amps max. .125 POWERBAND Contacts Precision formed high current Pin Diameter—.125 [3.175] Test Current—50 amps max.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Sealed Circular Plastic Connectors, Series 5 CPC Connectors, Series 5 Sealed – Reverse Sex Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) 1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] Typ. .420 [10.67] .280±.010 [7.11±0.25] 1.050 [26.67] Dia. 1.090±0.15 [27.69±0.38] Dia. 1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] Typ.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Sealed Circular Plastic Connectors, Series 6 CPC Connectors, Series 6 Sealed – Reverse Sex Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) 1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] Typ. .280 [7.11] .420 [10.67] 1.435±.015 [36.45±0.38] 1.090 Dia. [27.69] 1.125±.010 [28.58±0.25] Typ.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Sealed Circular Plastic Connectors, Special Series 1 Sealed CPC Receptacles, Special Series 1 with Pre-Installed, Bonded Peripheral Seal Square Flange Receptacle (Uses Flange Seal Part No. 81665- ■ on page 51) E 4 Plc. B A Recommended Panel Cutout Free-Hanging Receptacle Listed part numbers are for connectors only; contacts must be ordered separately.
AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Circular Plastic Connector Sealing Accessories Wire Entry Seal Kits for Plug and Receptacle Housings ±.010 A [±0.254] Dia. Material and Finish .075 [1.94] Seal—Silicon, black Pressure Plate—Nylon, black .250±.010 [6.35±0.25] Dia. Seal Dimension A .681 17.30 .790 20.07 Kit for Pins Kit for Sockets 213926-1 213925-1 213899-1 213899-1 .790 20.07 213900-1 213900-1 .
Instruction Sheet CERTI- CRIMP* II Straight Action Hand Tools 408-- 8547 14 JAN 14 Rev L The CERTI--CRIMP II Straight Action Hand Tools are designed to crimp a variety of loose piece terminals. NOTE Refer to http://tooling.te.com/data.asp “Documentation” - “Data Sheets” for a list of loose piece terminals that may be crimped by the CERTI--CRIMP II Straight Action Hand Tool. The website also contains instructions in various languages.
408- 8547 PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-- use, production operations is available. Insulation Adjustment Knob(Shown in Position 1) 3. CRIMPING PROCEDURE Front of Tool Refer to the table at http://tooling.te.com/data.
408- 8547 To determine the proper insulation crimp setting, test crimp a loose piece contact using the setting that corresponds to the insulation diameter: (1) small, (2) and (3) medium, or (4) large. If the crimped insulation barrel is too tight or loose, change the setting by pulling out and rotating the adjustment knob to the desired setting. 2. Close tool handles until ratchet releases and then allow them to open freely.
408- 8547 4. Hold the wire in place and squeeze the handles until the ratchet releases. Hold the handles in this position, maintaining just enough tension to keep the dies closed. 5. Check the clearance between the bottoming surfaces of the wire crimper and the wire anvil. See Figure 1. If the clearance is 0.025 mm [.001 in.] or less (on at least two of the bottoming surfaces), the ratchet is satisfactory. If clearance exceeds 0.025 mm [.001 in.], the ratchet is out of adjustment and must be repaired.
408-8547-1 Instruction Sheet 取扱説明書 11 NOV 2014 Rev. B CERTI-CRIMP* II Straight Action Hand Tools CERTI-CRIMP* II 圧着手動工具用操作及び維持管理取扱説明書 ©2014 Tyco Electronics Japan G.K., a TE Connectivity Ltd. Company All Rights Reserved TE logo is a trademark. * Trademark タイコエレクトロニクス ジャパン合同会社、TE Connectivity Ltd. グループ Other products, logos, and company names might be trademarks of their respective owners.
Instruction Sheet 取扱説明書 408-8547-1 正しくお使いいただくために 手動工具を長時間、または長期間使用すると、人体に障害を与えることがあります。手動工具は、断続的な使用や少量の生産用 に設計されています。長期間の使用や量産用には、外部動力を用いた数々の工具や機械が用意されています。 リセプタクル端子を示します。 タブ端子を示します。 圧着部記号の表記位置は、工具により異なります。 2. 工具概説 工具の前面には型番、適用電線範囲と圧着高さが刻 印されています。 本工具は固定式圧着ダイス（クリンパ）、可動式圧着 ダイス（アンビル）、電線ストッパ兼用のロケータと サーティクリンプ・ラチェット付きハンドルから構 成されています。多くの工具には絶縁被覆部調整ノ ブがあり、圧着端子の絶縁被膜部の圧着高さが調整 できます。 電線ストッパ/ロケータは端子をダイス間に位置決め し、電線が端子に正しく入るように助けます。圧着 中は、端子のロケータスロットに入ります。（Fig.1 と Fig.
Instruction Sheet 取扱説明書 408-8547-1 トッパ/ロケータが端子のスロットの位置に入りま す。ロケータがダイスと平らになった事を確認し て下さい。Fig. 1 と Fig. 2 を参照。 5. この位置で端子を保持しながら、インスレーショ ンアンビルがインスレーションクリンパーに入り 込むまでハンドルを握って下さい。 （通常はラチェ ットの音が 2 回するまで握って下さい。 ）この時、 端子のインスレーションバレルやワイヤバレルは 変形させないで下さい。 6. 被覆むきした芯線の先端をロケータの下を通して 芯線圧着部に挿入します。絶縁被覆が電線ストッ パ/ロケータに当って止った所が適正位置です。 7. 電線をそのまま保持して、ラチェットが開放され るまでハンドルを締めつけると圧着は完了します。 8.
Instruction Sheet 取扱説明書 408-8547-1 3. 圧着ダイスを目視にて摩耗、傷、ひび割れ等が無 いか検査して下さい。もし何か損傷があれば当社で の修理が必要ですのでお近くの TE 本社、支店、営 業所または代理店にお申しつけ下さい。 6.4. 圧着高さ（クリンプハイト）検査 この検査を行なうためには Fig.3 のような測定部の マイクロメーターを準備しなければなりません。ク リンプハイトマイクロメータとして市販されていま すのでお客様にてご購入の上使用して下さい。 クリンプハイトマイクロメータの使用方法について は、当社取扱説明書｢408-7424｣に詳細が載っていま す。 1. 工具の適用端子を選択し圧着部の適用電線の最大 の電線サイズのものを選んで下さい。 2. 第 3 項の｢圧着手順｣に示される手順に従って端子 を圧着して下さい。 3. クリンプハイトマイクロメータを使用して、Fig.
Instruction Sheet 取扱説明書 408-8547-1 8. 最新改定履歴 Rev B 3. 圧着部記号を追加。Fig.2 を変更。 6.5.
