User manual

Locking Clip Cont acts and Housings 114- 25006
Rev F4 of 9 Tyco Electronics Corporation
6. Bellmouth
The front and rear bellmouths result from the protrusion of the metal of the wire barrel after the crimping
process. The dimensions must not exceed the limits shown in Figure 4.
7. Effective Crimp Length
Effective crimp length is defined as that portion of the wire barrel, excluding bellmouth, which is fully
formed by the crimping tool; it is shown in Figure 4.
0.38 [.015] Max
Wire Conductor Protrusion
Wire Barrel Seam
Insulation
Wire
Conductor
2.03 [.080] Min Effective
Crimp Length
0.25 [.010] Min
Rear Bellmouth
A
A
Section A- A
Burr Area
0.08 [.003]
Max
0.20 [.008] Max
Cutoff Tab
0.20 [.008] Max
Wire Barrel Flash
Crimp Width
(See Table)
Crimp Height
(See Table)
Wire Barrel Crimp
Insulation Barrel Crimp
Front Bellmouth Optional
0.69--0.46 [.027--.018]
Locking Lance
Wire and Insulation Must Be
Visible Between Wire and
Insulation Barrels
WIRE
SIZE
INSULATION
WIRE BARREL CRIMP
INSULATION BARREL
CRIMP
S
I
Z
E
RANGE,
AWG
I
N
S
U
L
A
T
I
O
N
DIAMETER
WIDTH
HEIGHT
(HAND TOOL)
HEIGHT
(APPLICATOR)
TENSILE STRENGTH
(N [lbs])
WIDTH
HEIGHT
(Max)
30
0.61--0.99
[.024--.039]
1.07
[
0
4
2
]
0.94--1.04
[
0
3
7
0
4
1
]
-- -- --
7.56 [1.7]
1.40
[
0
5
5
]
28
[
.042
]
[
.037--.041
]
12.01 [2.7]
[
.055
]
26
0
9
7
1
5
7
0.71--0.81 0.71--0.81
17.79 [4.0]
1
8
3
24
0.97--1.57
[
.038--.062
]
0
.
7
1
0
.
8
1
[.028--.032]
0
.
7
1
0
.
8
1
[.028--.032]
31.14 [7.0]
1.83
[
.072
]
22
[
.
0
3
8
-
-
.
0
6
2
]
1.40
[.055]
0.71--0.91
[.028--.036]
0.81--0.91
[.032--.036]
48.93 [11.0]
1.78
[.070]
[
.
0
7
2
]
20
1.27--2.54
[.050--.100]
0.97--1.07
[.038--.042]
-- -- -- 77.84 [17.5]
Figure 4