MCON INTERCONNECTION SYSTEM FOR THE AUTOMOTIVE INDUSTRY TE AUTOMOTIVE /// CATALOG
SOLUTIONS FOR FUTURE MOBILITY The pace at which the E&E architecture of vehicles is being innovated is one of the major challenges facing the automotive industry. An increasing number of electric and electronic POWERTRAIN SYSTEMS systems enriches modern vehicles and makes them more attractive. At the same time, reliability is one of the automotive industry’s core strengths. Within this area of potential conflict, everything depends on constant innovation and proven technology.
TE AUTOMOTIVE ONLINE The TE Transportation Solutions website is an innovative and interactive source for application information, product updates and technical solutions. Please contact us at: www.te.com/automotive STAY CONNECTED TE AUTOMOTIVE OFFERS A VARIETY OF TE Literature For more information on literature for TE Automotive, please contact your local organization or go to: www.te.com/automotive PRODUCT SPECIFIC CATALOGS, BROCHURES AND HIGH IMPACT FLYERS TO HELP BETTER SERVE YOU! TE Products www.te.
INNOVATIVE TECHNOLOGIES TE Automotive – a business segment of TE Connectivity – follows the globalization goals of our customers, speeds up the integration of new technologies and enables our customers access to our vast product portfolio and services. Interconnection Systems TE Connectivity‘s electrical and electronic interconnection products and solutions are used to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages and batteries.
Quality Guidelines Sensor Solutions TE Connectivity provides contactless and electromechanical sensor products with robust housing technologies, connection systems and temperature-resistant design for use in a variety of industrial and commercial transportation applications.
Catalog 1308070-4 Revised 10-2014 PAGE VI IP Code Elements and Significance acc.
Catalog 889783-1 Revised 08-2014 TE AUTOMOTIVE /// CATALOG IP Code Elements and Significance acc.
Catalog 1308070-4 Revised 10-2014 RoHS* Ready * Restriction on the Use of Hazardous Substances (RoHS) At TE Connectivity, we support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials.
Catalog 1308070-4 Revised 10-2014 Conversion Tables AWG Conversion Table (Average Value) AWG Code 000000 00000 0000 000 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Diameter (Inch) Diameter (mm) F (mm2) 0.5800 14.733 170.0 0.5165 13.130 135.0 0.4600 11.684 103.8 0.4096 10.400 079.0 0.3648 9.270 067.5 0.3249 8.25 053.4 0.2893 7.34 042.2 0.2576 6.55 33.7 0.2294 5.82 26.6 0.2043 5.18 21.0 0.
Convenience Driver Information Body & Chassis Systems 2 l l l l l Receptacle Contacts – Locking Lance (LL) 3 l l l l l Tab Contacts – Locking Lance (LL) 4 l l l l l Receptacle Contacts – Clean Body (CB) 5 l l l l l Tab Contacts – Clean Body (CB) 6 l l l l l 7 l l l l l 8 l l l l l Receptacle Contacts – Locking Lance (LL) 9 l l l l l Receptacle Contacts – Clean Body (CB) 10 l l l l l 11 l l l l l 12 l l l l l 13 l l l l l 16 l
Safety & Security Systems Convenience Driver Information Body & Chassis Systems MCON Interconnection System Powertrain Systems Table of Contents Page Catalog 1308070-4 Revised 10-2014 23 l l l l l 24 l l l l l 25 l l l l l 26 l l l l l 27 l l l l l MCON Housings and Connectors Sealed MCON 1.2 Receptacle Housing for Clean Body Contacts - up to 150° C Sealed MCON 1.2 Receptacle Housing for Clean Body Contacts Low Profile Sidelatch – up to 150° C Sealed MCON 1.
Catalog 1308070-4 Revised 10-2014 PAGE XII MCON Interconnection System TE AUTOMOTIVE /// CATALOG
POWERTRAIN SYSTEMS 4 SAFETY & SECURITY SYSTEMS 4 CONVENIENCE 4 DRIVER INFORMATION 4 BODY & CHASSIS SYSTEMS 4 MCON TAB AND RECEPTACLE CONTACTS MCON INTERCONNECTION SYSTEM INTRODUCTION MCON is a series of contact systems commonly used for electrical and electronic applications for passenger cars and commercial vehicles. The contact design meets standardized blade sizes and interface requirements of the automotive industry. The MCON advantages: Except the miniaturized MCON 0.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 0.50mm Contact System Receptacle Contacts 15.2 7.7 1.65 Technical Features Contact Material: CuNiSi/CuSn Wire Size Range : 0.13 – 0.35 mm² 1.0 Current Carrying Capacity : up to 3 Ampere (@ 80° C ambient temperature) Total Temperature Range : -40° C … +105° C (tin plated) -40° C … +150° C (gold plated) -40° C … +170° C (silver plated) Insertion Force : Max 3.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 1.2mm Contact System Receptacle Contacts – Locking Lance (LL) 15.9 – 16.5 Technical Features Contact Material: CuSn / CuNiSi 7.25 Wire Size Range: 0.13 – 1.5mm² 1.83 Current Carrying Capacity: up to 17 Ampere (@ 80° C ambient temperature) Total Temperature Range: -40° C … +130° C (tin plated) -40° C … +150° C (gold plated) -40° C … +150° C (silver plated) Insertion Force: Max 5 N Extraction Force: Max 2.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 1.2mm Contact System Tab Contacts – Locking Lance (LL) 9.2 16.3 – 16.8 Technical Features Contact Material: CuSn/CuNiSi 7.5 Wire Size Range: 0.13-1.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 1.2mm Contact System Receptacle Contacts – Clean Body (CB) 15.0–16.5 Technical Features Contact Material: CuSn / CuNiSi 7.25 Wire Size Range: 0.25 – 1.5mm² 1.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 1.2mm Contact System Tab Contacts – Clean Body (CB) 9.2 15.3 Technical Features Contact Material: CuSn 7.5 Wire Size Range: 0.25 – 0.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System HPF 1.2mm Contact System Receptacle Contacts – Locking Lance (LL) 17.78 2.4 Technical Features Wire Size Range: 0.25 – 1.0mm² Current Carrying Capacity: up to 17 Ampere (@ 80° C ambient temperature) Total Temperature Range: -40° C … +150° C (silver plated) 2.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 2.8mm Contact System Receptacle Contacts – Locking Lance (LL) 17.5 – 20.0 3.8 Technical Features Contact Material: CuSn/CuNiSi Wire Size Range: 0.20 – 4.0mm2 Current Carrying Capacity: up to 36 Ampere (at 80° C ambient temperature) 4.3 Total Temperature Range: -40° C … +130° C (tin plated) -40° C … +150° C (silver plated) Insertin Force: Max. 7 N Extraction Force: Max.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 6.3mm Contact System Receptacle Contacts – Locking Lance (LL) 22.3 – 22.8 4.5 Technical Features Contact Material: CuSn/CuNiSi Wire Size Range: >2.5 – 6.0mm2 Current Carrying Capacity: up to 54 Ampere (at 80° C ambient temperature) 7.32 Total Temperature Range: –40° C … +130° C (tin plated) –40° C … +150° C (silver plated) Inserting Force: Max. 15 N Extraction Force: Max.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 6.3mm Contact System Receptacle Contacts – Clean Body (CB) 20.9 7.3 3.3 Technical Features Contact Material: CuSn/CuNiSi Wire Size Range: >2.5 – 6.0mm2 Current Carrying Capacity: up to 54 Ampere (at 80° C ambient temperature) 7.3 Total Temperature Range: –40° C … +130° C (tin plated) –40° C … +150° C (silver plated) Inserting Force: Max. 15 N Extraction Force: Max.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 8mm Contact System Receptacle Contacts 36 10.65 Technical Features Wire Size Range: >2.5 – 16mm2 Current Carrying Capacity: up to 90 Ampere (@ 80° C ambient temperature) 4.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System MCON 9.5mm Contact System Receptacle Contacts 36.1 11.3 Technical Features Contact Material: CuNiSi/CuSn Wire Size Range: >10 – 16 mm2 Current Carrying Capacity: up to 100 Ampere (at 80° C ambient temperature) Total Temperature Range: –40° C … +130° C (tin plated) –40° C … +150° C (silver plated) Inserting Force: Max. 35 N Extraction Force: Max.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Single Wire Seals and Sealing Plugs for MCON Contacts Single Wire Seals and Sealing Plugs for MCON Contacts A C B Single Wire Seals and Sealing Plugs for MCON Contacts Cavity Diameter (mm) 3.55 3.95 4.9 6.4 8.5 Insulation Diameter (mm) FLR Color Part Number A Dimensions B C Used for 0.9-1.4 Yellow 967067-2 1.4-2.1 Green 967067-1 1.4-1.9 Red 2098582-1* 1.9-2.1 Yellow 964972-1 MCON 1.
Catalog 1308070-4 Revised 10-2014 PAGE 14 MCON Interconnection System TE AUTOMOTIVE /// MCON INTERCONNECTION SYSTEM
POWERTRAIN SYSTEMS 4 SAFETY & SECURITY SYSTEMS 4 CONVENIENCE 4 DRIVER INFORMATION 4 BODY & CHASSIS SYSTEMS 4 HOUSINGS AND CONNECTORS MCON INTERCONNECTION SYSTEM INTRODUCTION MCON connectors offer high reliability for use in the automotive industry Features n CPA (Connector Position Assurance) capability n High reliability status - supported for long term use The new generation MCON connector system offers receptacle and tab housings with capability for waterproofing and resistance to conditions of e
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 Receptacle Housing for Locking Lance Contacts - 2 to 3 Positions – up to 125° C 2 to 3 Positions A Technical Features Wire Size Range: max. 1.0mm2 Product Specification: 108-18969 Total Temperature Range: 125° C Application Specification: 114-18861 Extraction Tool: 5-1579007-3 C B Sealed MCON 1.2 Receptacle Housing for Locking Lance Contacts - 2 to 3 Positions No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 Receptacle Housing for Locking Lance contacts - 4 to 8 Positions – up to 125° C 4 to 8 Positions A Technical Features Wire Size Range: max. 1.0mm2 Product Specification: 108-18969 Total Temperature Range: 125° C Application Specification: 114-18861 Extraction Tool: 5-1579007-3 C B Sealed MCON 1.2 Receptacle Housing for Locking Lance Contacts - 4 to 8 Positions No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 Tab Housing for Locking Lance Contacts - 2 to 8 Positions – up to 125° C 2 to 8 Positions A Technical Features Wire Size Range: max. 1.0mm2 Product Specification: N/A Total Temperature Range: 125°C Application Specification: 114-18910-1 B Extraction Tool: 1-1579028-5 C X-XXXXXXX-1 X-XXXXXXX-2 X-XXXXXXX-3 Sealed MCON 1.2 Tab Housing for Locking Lance Contacts - 2 to 8 Positions No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 Gen2 Receptacle Housing for Locking Lance Contacts – up to 150° C 2 to 5 Positions A Technical Features Wire Size Range: max. 1.0mm2 Product Specification: 108-18969 Total Temperature Range: 150° C Application Specification: 114-18861 C Extraction Tool: 5-1579007-3 B Sealed MCON 1.2 Gen2 Receptacle Housing for Locking Lance Contacts No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 Gen2 Tab Housing for Locking Lance Contacts – up to 150° C 2 to 5 Positions A Technical Features Wire Size Range: max. 1.0mm2 Product Specification: 108-18969 Total Temperature Range: 150° C Application Specification: 114-18861 Extraction Tool: 5-1579007-3 B C Sealed MCON 1.2 Gen2 Tab Housing for Locking Lance Contacts No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 V4 Series / HPF 1.2 Series - 2 Positions – up to 150° C Short Shroud Long Shroud C Technical Features A Wire Size Range: max. 1.0mm2 Total Temperature Range: 150° C B Product Specification: 108-94415 Extraction Tool: 5-1579007-3 1-1579007-4 Application Specification: 114-94316 Sealed MCON 1.2 V4 series No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 Receptacle Housing for Clean Body Contacts – up to 125° C Technical Features Wire Size Range: max. 1.0mm2 (20 –16 AWG) Total Temperature Range: 125° C Product Specification: N/A Application Specification: 408-8928 C A B Sealed MCON 1.2 Receptacle Housing for Clean Body Contacts No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 Receptacle Housing for Clean Body Contacts – up to 150° C C A Technical Features Wire Size Range: max. 1.0mm2 (20–16 AWG) Product Specification: N/A Total Temperature Range: 150° C Application Specification: 408-8928 B Sealed MCON 1.2 Receptacle Housing for Clean Body Contacts No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 Receptacle Housing for Clean Body Contacts - Low Profile Sidelatch –up to 150° C C A Technical Features B Wire Size Range: max. 1.0mm2 (20 – 16 AWG) Product Specification: N/A Total Temperature Range: 150° C Application Specification: 408-8928 Sealed MCON 1.2 Receptacle Housing for Clean Body Contacts No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors Sealed MCON 1.2 32 Positions Mixed Housing A B Technical Features Used Terminals Systems: MCON 1.2 MCON 2.8 AMP MCP 6.3 No. of Positions: 32 Wire Size Range: 0.25 – 6.0mm2 Extraction Tool: MCON 1.2 MCON 2.8 AMP MCP 6.3 Product Specification: 108-20329 Application Specification: 411-20134 C 5-1579007-3 5-1579008-2 1-1579007-3 32 Positions Mixed Receptacle Housing No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors MCON 1.2 Sealed Wire-to-wire or Bulkhead Housing Technical Features No. of Positions: 10 Wire Size Range: 0.35 – 1.5mm2 C A Product Specification: 108-15398 Application Specification: 411-15748 Extraction Tool: 5-1579007-3 8-1579018-4 Insertion Tool: 5-1579018-6 8-1579018-6 Locking Tool: 8-1579018-5 or 9-1579018-6 B 10 Positions MCON 1.2 Sealed Receptacle Housing No.
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Housings and Connectors 18 Positions MCON 1.2 + 2.8 Mixed Wire-to wire Connector Technical Features No. of Positions: 18 B Wire Size Range: 0.35 – 1.0mm2 C Product Specification: 108-15431 A Application Specification: 408-15014 Extraction Tool: 5-1579007-3 5-1579008-2 8-1579018-4 18 Positions MCON 1.2 + 2.8 Mixed Receptacle Housing No.
Catalog 1308070-4 Revised 10-2014 PAGE 28 MCON Interconnection System TE AUTOMOTIVE /// MCON INTERCONNECTION SYSTEM
MCON Interconnection System Application Tooling Images representative of tool type only. Catalog 1308070-4 Revised 10-2014 APPLICATION TOOLING AND EQUIPMENT FOR THE MCON INTERCONNECTION SYSTEM TE Application Tooling is dedicated to providing high quality equipment options to meet all levels of our connector products specifications. We are also able to provide a broad range of equipment for other manufacturer’s products.
Catalog 1308070-4 Revised 10-2014 PAGE 30 MCON Interconnection System TE AUTOMOTIVE /// MCON INTERCONNECTION SYSTEM
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Numerical Index Numerical Index Part Number Page Part Number Page Part Number Page 1418762 1418762 1418844 1418850 1534594 1670144 1670146 1718348 1718350 1718758 1718760 1718762 2063537 2063573 2121114 2141116 2141861 2141861 2141864 2141864 2141868 2141868 2141970 2177610 1-1456426-1 1-1456426-2 1-1456426-3 1-1456426-4 1-1564559-1 1-1564559-2 1-1579001-3 1-1670915-1 1-1670916-1 1-1670917-1 1-1670918-1 1-1670919-1 1-1670920-1 1-167092
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Numerical Index Numerical ReceptacleIndex Housings PAGE 32 Part Number Page Part Number Page Part Number Page 2-1670921-1 2-1703494-1 2-1703494-2 2-1703498-2 2-1703498-3 2-1703506-1 2-1703506-2 2-1718643-1 2-1718644-1 2-1718645-1 2-1718646-1 2-1718806-1 2-1718888-1 2-1719393-1 2-1924067-0 2-1924067-1 2-2141324-1 2-2141324-2 2-2141520-1 2-2141520-2 2-2236343-1 2-2236343-5 2-2236896-1 2-2236896-5 2-2236898-1 2-2236898-5 2-2236952-5 2-22
Catalog 1308070-4 Revised 10-2014 MCON Interconnection System Numerical Index Numerical Index Part Number Page 7-1452653-3 7-1452656-0 7-1452656-1 7-1452656-2 7-1452656-3 7-1452659-0 7-1452659-1 7-1452659-2 7-1452659-3 7-1452665-0 7-1452665-1 7-1452665-2 7-1452665-3 7-1452668-0 7-1452668-1 7-1452668-2 7-1452668-3 7-1452671-0 7-1452671-1 7-1452671-2 7-1452671-3 8-1579007-9 828904-2 828905-1 828922-1 828985-1 828986-1 963142-1 963143-1 964972-1 967056-1 967067-1 967067-2 967608-1 3 4 3 3 3 4 3 3 3 4 3 3
Catalog 1308070-4 Revised 10-2014 Imprint Disclaimer While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice..
Catalog 1308070-4 Revised 10-2014 Global Contacts AMERICAS Argentina – Buenos Aires (Chile, Colombia, Ecuador, Venezuela) Phone: +54-11-4733-2202 Fax: +54-11-4733-2250 Brasil – São Paulo Phone: +55-11-2103-6105 Fax: +55-11-2103-6204 Canada – Toronto Phone: +1-905-475-6222 Fax: +1-905-474-5520 Product Information Center: Phone: +1-905-470-4425 Fax: +1-905-474-5525 Mexico – Mexico City Phone: +52-55-1106-0800 +01-800-733-8926 Fax: +52-55-1106-0910 United States Harrisburg, PA Phone: +1-717-564-0100 Fax: +
Tyco Electronics AMP GmbH a TE Connectivity Ltd. company AMPèrestrasse 12–14 64625 Bensheim | Germany Phone: +49 (0)6251 133-0 Fax: +49 (0)6251 133-1600 www.te.com www.te.com/automotive Tyco Electronics AMP GmbH certified acc.
