User Manual

CLEAR

GREASE

G E(ContinG E(Contin

G E(Contin

ued)ued)

ued)

Step E-4Step E-4

Step E-4

Step E-5Step E-5

Step E-5

Step E-6Step E-6

Step E-6

 1. Insert a 5mm x 8mm Bearing (63) into the center of the Diff Gear

(64).

 2. Press a 3/32" carbide Diff Ball (65) into each of the 12 small

holes in the Diff Gear.

 1. Apply a small amount of clear Diff Grease (62) to cover Diff

Balls on both sides of the Gear. Carefully place the Diff Gear (64) over

the Male Outdrive (60) so that the Diff Balls (65) and Diff Gear rest

against the Diff Ring (61).

 1. Locate the Diff Adjusting Screw (67) and place the foam Thrust

Bearing Seal (68) over the shoulder of the Screw.

 2. Place one Belleville Washer (58) over the Diff Screw with the

concave surface facing away from the head of the Diff Screw.

 3. Place one of the 3mm x 8mm Thrust Washers (69) over the Diff

Screw.

*NOTE: The Thrust Washers are packaged in a small bag along

with the eight 5/64" Thrust Balls.

 4. Grease the Thrust Washer well with white Thrust Bearing/

Assembly Grease (71) and place the eight 5/64" Thrust Balls (70) on

top of the Washer, around the Diff Screw. Apply more White Thrust

Bearing/Assembly Grease to the tops of the Thrust Balls. Place the

second Thrust Washer over the Diff Screw and against the Thrust

Balls.

 5. Very carefully insert the Diff Screw, with the Thrust Bearing

assembly installed, into the Female Outdrive (66) as shown. Pull the

threaded end of the Diff Screw until the Thrust Bearing assembly

rests against the inside of the Outdrive.

Figure E-4

Figure E-6

Figure E-5

Diff Gear Assembly:

Outdrive and Diff Gear Assembly:

Thrust Assembly:

White

Grease