61401134/329 ingles 18/7/03 16:55 Página 1 Installation and maintenance manual CRISTAL-GAS HOBS CG.1 4G / CG.1 3G. 1P CG Lux-60 4G. / CG Lux-70 4G. / CG Lux-70 4G AI AL CG Lux-70 5G. / CG Lux-60 4G. Al AL / CG Lux-70 5G.
61401134/329 ingles 18/7/03 16:55 Página 2 User’s Guide to this Instruction Manual Dear Customer, Safety Instructions Thank you for choosing a TEKA hob. Before using your hob for the first time, please read the installation and connection instructions. We are sure that our product will fully satisfy your requirements. This modern, functional and practical appliance has been built using top quality materials which are subjected to strict quality controls throughout the manufacturing process.
61401134/329 ingles 18/7/03 16:55 Página 3 Contents Introduction Description of the Appliance Página 4 4 Installation Positioning of the hobs Positioning of the oven Anchoring of the hob Connecting the hob to the oven or the control panel Gas Connection Electrical Connection Gas transformation 9 9 10 10 11 12 13 14 Technical Information Dimensions and powers Technical Data Rating Plates 16 16 18 20 Use and Maintenance Special requirements before first use Component Par ts of Gas Burners Lighting
61401134/329 ingles 18/7/03 16:55 Página 4 Introduction Description of the Appliance CG. 1 4G (See drawing 1) CG.1 3G. 1P. (See drawing 2) 1 Auxiliary burner of 860 Kcal/h - 1 kW. 2 Semi fast burner of 1,500 Kcal/h 1.75 kW. 3 Fast burner of 2,580 Kcal/h - 3 kW 4 Semi fast burner of 1,500 Kcal/h 1.75 kW. 1 Auxiliary burner of 860 Kcal/h - 1 kW. 2 High -powe r h otp late of 1,5 00 W, Ø 145 mm. 3 Semi fast burner of 1,500 Kcal/h 1.75 kW. 4 Fast burner of 2,580 Kcal/h - 3 kW.
61401134/329 ingles 18/7/03 16:55 Página 5 CG-Lux-60 4G, CG Lux-60 4G Al AL and CG Lux-60 4G AI (See drawing 3) 1 Fast burner of 2,580 Kcal/h - 3 kW. 2 Semi fast burner of 1,500 Kcal/h 1.75 kW. 3 Semi fast burner of 1,500 Kcal/h 1.75 kW. 4 Auxiliary burner of 860 Kcal/h - 1 kW. 5 Burner controls. • All burners incorporate a pan suppor t. • Maximum calorific power: 6,450 Kcal/h 7.5 kW. 1 3 CGC 4G and CGC 4G AI AL (See drawing 4) 1 Fast burner of 2,580 Kcal/h - 3 kW.
1401134/329 ingles 18/7/03 16:55 Página 6 CG-Lux-70 5G., CG Lux-70 5G Al AL and CG Lux -70 5G AI (See drawing 5) 1 Fast burner of 2,580 Kcal/h - 3 kW. 2 Fast burner of 2,580 Kcal/h - 3 kW. 3 Semi fast burner of 1,500 Kcal/h 1.75 kW. 4 Semi fast burner of 1,500 Kcal/h 1.75 kW. 5 Auxiliary burner of 860 Kcal/h - 1 kW. 6 Burner controls. • All burners incorporate a pan suppor t. • Maximum calorific power: 9,020 Kcal/h 10.5 kW.
61401134/329 ingles 18/7/03 16:55 Página 7 CG-Lux-70 4G, CG-Lux-70 4G AI AL and CG Lux -70 4G AI (See drawing 7) 1 Fast burner of 2,580 Kcal/h - 3 kW. 2 Semi fast burner of 1,500 Kcal/h 1.75 kW. 3 Semi fast burner of 1,500 Kcal/h 1.75 kW. 4 Auxiliar y burner of 860 Kcal/h - 1 kW. 5 Burner controls. • All burners incorporate a pan support. • Maximum calorific power: 6,450 Kcal/h 7.5 kW. 1 2 3 5 CG-Lux-75 2G AI TR AL and CG Lux-75 2G AI TR (See drawing 8) 1 Triple ring burner of 3,010 Kcal/h 3.5 kW.
61401134/329 ingles 18/7/03 16:55 Página 8 CG-Lux-86 3G AI TR AL and CG Lux-86 3G AI TR (See drawing 9) 1 Triple ring burner of 3,010 Kcal/h 3.5 kW. 2 Triple ring burner of 3,010 Kcal/h 3.5 kW. 3 Semi fast burner of 1,500 Kcal/h 1.75 kW. 4 Burner controls. • All burners incorporate a pan suppor t. • Maximum calorific power: 7,520 Kcal/h 8.75 kW.
61401134/329 ingles 18/7/03 16:55 Página 9 Installation Important INSTALLATION AND ADJUSTMENT MUST BE CARRIED OUT BY AUTHORISED TECHNICAL PERSONNEL ACCORDING TO THE APPLICABLE INSTALLATION REGULATIONS. Positioning of the hobs Depending on the model to be installed an a p e rt u re will be made in the worktop, of the dimensions specified in the drawing 10. A template is included in the packaging of models CG.1 4G. and CG.1 3G. 1P. for the correct sizing of the aper ture for these two hob models.
61401134/329 ingles 18/7/03 16:55 Página 10 In the cases of the models CG.1 4G and CG.1 3G 1P, the clamps must be fitted as shown in the picture 12 depending on the thickness of the furniture. Positioning of the oven See th applicable manual. Anchoring of the hob 20/30 mm. Once the hob position has been dimensioned, the seal (J) must be affixed to the lower part of the cooker.
61401134/329 ingles 18/7/03 16:55 Página 11 Hob models CG-Lux-75 2G and CG-Lux-86 3G are installed in the same way as the CGC 4G AI AL, except for the staples which are geometrically dif ferent. The installation of these hobs must be carried out in the way shown in the drawing 14, depending on the thickness of the work top. B A 20 mm. 30 mm. 40 mm. If the unit below the hob is to be used to store products it must be situated at a distance of at least 10 cm below the hob.
61401134/329 ingles 18/7/03 16:55 Página 12 3 Remove the four lockpins from the ends (B). 4 Partially insert the oven in its position, taking care not to snag the telescopic universal joints which are hanging from the underside of the hob, and leave sufficient space to be able to connect the other ends of the joints to the rods at the rear part of the control panel, before finally connecting the lockpins.
61401134/329 ingles 18/7/03 16:55 Página 13 The gas connection between the hob and the mains gas pipe must be in accordance with the basic regulations for gas installations in homes. TEKA will not accept responsability for faults or damage caused by incorrect or defective instalation. Once the gas connetion has been made the air tightness of the installation mus be checked. If the check is made using air, the testing pressure must be no greater than 200 g/cm2 .
61401134/329 ingles 18/7/03 16:55 Página 14 Gas trasformation Important! to tighten the nozzles well so as to avoid the risk of gas leaks. The transformation of the appliance to use a d i ff e rent gas to that for which it has been sold must only be carried out by a qualified technician.
61401134/329 ingles 18/7/03 16:55 Página 15 Others hobs • Remove the tap controls by pulling them upwards strongly. • Light the burners at their minimum setting. • Use a small screw driver to remove the screw on the right or centre of the plug of the gas key (turn left for a big flame and right for a small flame). • Once the setting has been graduated check the the flame remains at its minimum setting when the control is brusquely t u rned between the maximum and the minimum setting.
61401134/329 ingles 18/7/03 16:56 Página 16 Technical information Dimensions and powers Models CG.1 4G Gas Maximum power kW. 16 7,5 CG Lux-60 4G. CGC 4G 590 510 120 5 610 510 75 8 610 510 75 8 600 510 100 8 600 510 100 8 710 510 70 8 570 492 125 580 490 115 580 490 115 580 490 115 580 490 115 690 490 115 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 CG.1 3G. 1P.
61401134/329 ingles Models 18/7/03 16:56 CG Lux-70 4G AI CG Lux-70 4G. AIAL CG Lux-70 5G AI CG Lux-70 CG Lux-70 5G. 5G. AIAL Dimensions Length (mm) 710 Width (mm) 510 High (mm) 70 Glass thickness (mm) 8 Dimensions of position on the worktop Length (mm) 690 Width (mm) 490 Depth (mm) 115 Power by burner and electric hotplate 3,5 kW Triple ring gas burner 3 kW fast burner 1 1,75 kW semi fast burner 2 1 kW auxiliary burner 1 1.000 W electric hotplate ø145 mm. 1.500 W electric hotplate ø 145 mm. 1.
61401134/329 ingles 18/7/03 16:56 Página 18 Technical Data COMMON CHARACTERISTICS TO THE ELECTRIC HOTPLATES AND AUTOMATIC LIGHTING MODEL The supply voltage and frequency must be those indicated in the rating plate. The fire p rotection is of “X” type. The hob must be installed at over 15 cm away from the side walls. (See drawing 18). In the event of a hotplate being cracked the hob must be switched off at the mains.
61401134/329 ingles 18/7/03 16:56 Página 19 COMMON CHARACTERISTICS TO EVERY MODEL N.B.: All the hob models referred to in this manual have hot zones during or after their use and can cause burns. Care must be taken when handling these hobs before installation as there may be rough zones or corners which may be dangerous. Table 3 Burner Nominal calorific consumption Nominal consumptions* CCR CG Lux-60, CG Lux-70 CGC 4G, CG.1 4G and CG.1 3G.
61401134/329 ingles 18/7/03 16:56 Página 20 TEKA INDUSTRIAL, S.A. SANTANDER - ESPAÑA CG.1 4G Mod. ∑ Qn (P.C.S.) 3 Clase CG LUX 60 4G Mod. ∑ Qn Nº 7.50 TEKA INDUSTRIAL, S.A. SANTANDER - ESPAÑA (P.C.S.) 3 Clase Nº 7.50 G-110 Vr 1.70 Nm 3/h G-20 Vr 0.71 Nm3 /h G-110 Vr 1.70 Nm 3/h G-20 Vr 0.71 Nm 3/h G-130 Vr 1.05 Nm /h G-25 Vr 0.83 Nm /h G-130 Vr 1.05 Nm /h G-25 Vr 0.83 Nm 3/h G-150 Vr 1.35 Nm 3/h G-30 Mr 0.55 Kg/h G-150 Vr 1.35 Nm3 /h G-30 Mr 0.55 Kg/h G-31 Mr 0.
61401134/329 ingles 18/7/03 16:56 Página 21 TEKA INDUSTRIAL, S.A. SANTANDER - ESPAÑA CG LUX 70 5G Mod. ∑ Qn (P.C.S.) 3 Clase Mod. ∑ Qn Nº 10.5 TEKA INDUSTRIAL, S.A. SANTANDER - ESPAÑA (P.C.S.) CG LUX 70 5G AI AL CG LUX 70 5G AI 3 Clase Nº 10.5 G-110 Vr 2.38 Nm3/h G-20 Vr 1.00 Nm3/h G-110 Vr 2.38 Nm3/h G-20 Vr 1.00 Nm3/h G-130 Vr 1.47 Nm /h G-25 Vr 1.16 Nm /h G-130 Vr 1.47 Nm /h G-25 Vr 1.16 Nm3/h G-150 Vr 1.89 Nm3/h G-30 Mr 0.77 Kg/h G-150 Vr 1.89 Nm3/h G-30 Mr 0.
61401134/329 ingles 18/7/03 16:56 Página 22 TEKA INDUSTRIAL, S.A. SANTANDER - ESPAÑA TEKA INDUSTRIAL, S.A. SANTANDER - ESPAÑA Mod. ∑ Qn (P.C.S.) CG LUX 70 4G AI AL CG LUX 70 4G AI 3 Clase ∑ Qn Nº 7.50 CGC 4G Mod. (P.C.S.) 3 Clase Nº 7.50 1.70 Nm3/h G-20 Vr 0.71 Nm3/h G-110 Vr 1.70 Nm 3/h G-20 Vr 0.71 Nm 3/h G-130 Vr 1.05 Nm3/h G-25 Vr 0.83 Nm /h G-130 Vr 1.05 Nm /h G-25 Vr 0.83 Nm 3/h G-150 Vr 1.35 Nm3 /h G-30 Mr 0.55 Kg/h G-150 Vr 1.35 Nm 3/h G-30 Mr 0.
61401134/329 ingles 18/7/03 16:56 Página 23 TEKA INDUSTRIAL, S.A. SANTANDER - ESPAÑA Mod. CG LUX 70 5G AI TR AL CG LUX 70 5G AI TR ∑ Qn Mod. CG LUX 75 2G AI TR AL CG LUX 75 2G AI TR ∑ Qn Nº 11 (P.C.S.) 3 Clase TEKA INDUSTRIAL, S.A. SANTANDER - ESPAÑA (P.C.S.) 3 Clase Nº 7 G-110 Vr 2.50 Nm3/h G-20 Vr 1.04 Nm 3/h G-110 Vr 1.59 Nm3/h G-20 Vr 0.66 Nm3/h G-130 Vr 1.54 Nm /h G-25 Vr 1.22 Nm /h G-130 Vr 0.98 Nm /h G-25 Vr 0.77 Nm3/h G-150 Vr 1.98 Nm3/h G-30 Mr 0.
61401134/329 ingles 18/7/03 16:57 Página 24 Use and Maintenance Special requirements before first use Before connecting the hob to the power supply check that the voltage and frequency are those indicated in the rating plate located on the lower par t of the hob. Remove the protecting plastic af fixed to the hob, if any. Component Parts of Gas Burners A B N.B. Each time you assemble a burner, check that all of its component parts fit together correctly.
61401134/329 ingles 18/7/03 16:57 Página 25 • Check that the controls are in the correct position. • Open the mains connection gas tap or the gas bottle cock. • Press the burner control. • While keeping the burner control pressed, turn it as far as it will go until the gas ignites. Keep pressed for 5 to 10 seconds, in order to permit the safety thermocouple to be activated. • Turn the control to the desired position.
61401134/329 ingles 18/7/03 16:57 Página 26 The minimum diameter of the pans to be used is 140 mm. For pans of 120 mm diameter or less, use the small burner with the pan support supplement. On the same panel there is a pilot light which indicates the operation of one or more hotplates. B A Switching on Electric Hotplates The electric hotplates are controlled by a seven step switch. To obtain different powers the corresponding control must be turned to the desired setting. (See drawing 23).
61401134/329 ingles 18/7/03 16:57 Página 27 Components of a Safety System On all the hobs which incorporate the safety feature (models with initials AL), the gas cutof f system is comprised formed by the following elements: (See drawing 24). G C F A • Safety tap • Safety thermocouple next to the burner • Thermocouple-tap connection The thermocouple sends an electrical signal to the tap, detecting the presence or absence of a flame at the burner.
61401134/329 ingles 18/7/03 16:57 Página 28 Using your Hob • Do not use the glass surface as a storage area. • Do not put aluminium plates, tinfoil or plastics on the glass sur face. • On hobs which have five burners, pans of l a rge diameters must always be placed on the central burner in order to prevent heat from being reflected onto the worktop. On hobs with four burners you should use the pan suppor t supplement with this type of pan.
61401134/329 ingles 18/7/03 16:57 Página 29 Hints for the Correct Usage of Burners • Do not use large burners with pans of small diameters as par t of the flame will be deflected around the outside of the pan, thus considerably reducing efficiency (See drawing 27). A A Right from damaging worktops with plastic surfaces. Hints for the Correct Usage of Electric Hotplates For maximum efficiency with electric hotplates, follow these guidelines: • Use pans with totally flat bottoms.
61401134/329 ingles 18/7/03 16:57 Página 30 Reminder Do not use small pans on large burners, as the flame will be dissipated. Use appropriately sized pans for each burner, thus making the best use of the heat. Do not place pans unevenly on the pan support. Place the pan correctly over the centre of the burner. Do not use pans which reflect excessive heat downwards directly on the pan support.
61401134/329 ingles 18/7/03 16:57 Página 31 Cleaning and Conservation For the correct conservation of the hob glass it must be cleaned using the appropriate products and utensils and when the glass is cold. Cleaning is easier if it is done each time the hob is used, thus preventing the build-up of dirt. The cleaning of the hob glass will depend on its degree of dirtiness: • When the hob is only slightly dirty and the dir t is not adhered, clean with a damp cloth and mild detergent.
61401134/329 ingles 18/7/03 16:57 Página 32 Electric Hotplates (MOD. CG.1 3G 1P.) Maintenance Before cleaning, disconnect the appliance from the mains supply. No part of this appliance requires period lubrication, though the gas tap cones should be kept clean and well greased. Electric hotplates should be cleaned with soapy water and a non-abrasive scourer.
61401134/329 ingles 18/7/03 16:57 Página 33 Important If Something Doesn’t Work Before calling the Technical Service, make the following checks: Fault Possible Cause Neither the hob nor the pilot light works. The mains cable is not connected. No spark appears when the automatic ignition switch is pressed. Power is not reaching the plug. Solution Connect the mains cable. Check / repair the mains supply. A spark appears but the burner does not ignite.
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