Operation Manual Model T100 UV Fluorescence SO2 Analyzer Also supports operation of: when used in conjunction with: Model T100U Analyzer T100U addendum, PN 06840 Model T100H Analyzer T100H addendum, PN 07265 Model T108 Analyzer T108 addendum, PN 07268 Model T108U Analyzer T100U addendum, PN 06840, and T108 addendum, PN 07268 © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 USA Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816
ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) Teledyne Advanced Pollution Instrumentation™ (TAPI), a business unit of Teledyne Instruments, Inc., is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications.
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IMPORTANT SAFETY INFORMATION Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol and placed throughout this manual and inside the instrument. The symbols with messages are defined as follows: WARNING: Electrical Shock Hazard HAZARD: Strong oxidizer GENERAL WARNING/CAUTION: Read the accompanying message for specific information.
Teledyne API - T100 UV Fluorescence SO2 Analyzer CONSIGNES DE SÉCURITÉ Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments.
WARRANTY WARRANTY POLICY (02024 F) Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that: Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service and support will be available.
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ABOUT THIS MANUAL Presented here is information regarding the documents that are included with this manual (Structure), its history of release and revisions (Revision History), how the content is organized (Organization), and the conventions used to present the information in this manual (Conventions Used). STRUCTURE This T100 manual, PN 06807, is comprised of multiple documents, assembled in PDF format, as listed below. Part No.
Teledyne API - T100 UV Fluorescence SO2 Analyzer ORGANIZATION This manual is divided among three main parts and a collection of appendices at the end. Part I contains introductory information that includes an overview of the analyzer, specifications, descriptions of the available options, installation and connection instructions, and the initial calibration and functional checks.
REVISION HISTORY This section provides information regarding the history of changes to this manual. T100 Manual, PN06807 Date Rev DCN 2013 Apr 22 C 6650 Administrative corrections; technical corrections 2011 Aug 22 B 6192 Administrative change: reorganized structure. Technical Updates: added MODBUS Quick Setup (Section 6.6.1), update Appendices A and D with latest revisions.
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TABLE OF CONTENTS About Teledyne Advanced Pollution Instrumentation (TAPI) ..........................................................................i Important Safety Information .............................................................................................................................iii CONSIGNES DE SÉCURITÉ ...............................................................................................................................iv Warranty...........................................
Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.2. SETUP – ACAL: Automatic Calibration Option........................................................................................89 5.3. SETUP – DAS: Internal Data Acquisition System....................................................................................90 5.4. SETUP – RNGE: Analog Output Reporting Range Configuration..........................................................90 5.4.1. Available Analog Output Signals .........................
Teledyne API – T100 UV Fluorescence SO2 Analyzer Table of Contents 7.3. APICOM Remote Control Program......................................................................................................... 170 7.4. Remote DAS Configuration via APICOM ............................................................................................... 172 8. REMOTE OPERATION OF THE ANALYZER.................................................................. 175 8.1.
Teledyne API - T100 UV Fluorescence SO2 Analyzer 11.3.3. Changing the External Zero Air Scrubber......................................................................................... 229 11.3.4. Changing the Critical Flow Orifice .................................................................................................... 230 11.3.5. Checking for Light Leaks .................................................................................................................. 231 11.3.6.
Teledyne API – T100 UV Fluorescence SO2 Analyzer Table of Contents 13.1.1. SO2 Ultraviolet Fluorescence Measurement Principle...................................................................... 279 13.1.2. The UV Light Path............................................................................................................................. 282 13.1.3. UV Source Lamp...............................................................................................................................
Teledyne API - T100 UV Fluorescence SO2 Analyzer APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION APPENDIX B - SPARE PARTS, T100 APPENDIX C - REPAIR QUESTIONNAIRE, T100 APPENDIX D - ELECTRONIC SCHEMATICS, T100 LIST OF FIGURES Figure 3-1: Figure 3-2: Figure 3-3: Figure 3-4: Figure 3-5: Figure 3-6: Figure 3-7: Figure 3-8: Figure 3-9: Figure 3-10: Figure 3-11: Figure 3-12: Figure 3-13: Figure 3-14: Figure 3-15: Figure 3-16: Figure 3-17: Figure 3-18: Figure 3-19: Figure 3-20: Figure 3-21: Figure 3-22: Fig
Teledyne API – T100 UV Fluorescence SO2 Analyzer Figure 5-16: Figure 5-17: Figure 5-18: Figure 5-19: Figure 5-20: Figure 5-21: Figure 5-22: Figure 5-23: Figure 5-24: Figure 5-25: Figure 5-26: Figure 5-27: Figure 5-28: Figure 5-29.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Figure 9-9: Figure 9-10: Figure 9-11: Figure 9-12: Figure 9-13: Figure 9-14: Figure 9-15: Figure 9-16: Figure 9-17: Figure 9-18: Figure 9-19: Figure 9-20: Figure 10-1: Figure 11-1: Figure 11-2: Figure 11-3: Figure 11-4: Figure 12-1: Figure 12-2: Figure 12-3: Figure 12-4: Figure 12-5: Figure 12-6: Figure 12-7: Figure 12-8: Figure 12-9: Figure 12-10: Figure 12-11: Figure 12-12: Figure 12-13: Figure 12-14.
Teledyne API – T100 UV Fluorescence SO2 Analyzer Figure 13-25: Figure 14-1: Figure 14-2: Table of Contents Calibration Slope and Offset ..................................................................................................... 315 Triboelectric Charging............................................................................................................... 318 Basic anti-ESD Work Station ....................................................................................................
Teledyne API - T100 UV Fluorescence SO2 Analyzer Table 9-4: Table 9-5: Table 10-1: Table 10-2: Table 10-3: Table 10-4: Table 11-1: Table 11-2: Table 12-1: Table 12-2: Table 12-3: Table 12-4: Table 12-5: Table 12-6: Table 12-7: Table 12-8: Table 12-9: Table 12-10: Table 13-1: Table 14-1: Table 14-2: xx Example Auto-Cal Sequence.................................................................................................... 200 Calibration Data Quality Evaluation ........................................
PART I GENERAL INFORMATION 06807C DCN6650 21
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1. INTRODUCTION, FEATURES AND OPTIONS This section provides an overview of the Model T100 Analyzer, its features and its options, followed by a description of how this user manual is arranged. 1.1.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Introduction, Features and Options Multi-tasking software to allow viewing test variables while operating Continuous self checking with alarms Bi-directional USB, RS-232, and 10/100Base-T Ethernet ports for remote operation (optional RS-485) Front panel USB ports for peripheral devices Digital status outputs to indicate instrument operating condition Adaptive signal filtering to optimize response time Temperature and Pressure comp
Teledyne API - T100 UV Fluorescence SO2 Analyzer Introduction, Features and Options Table 1-1: Analyzer Options OPTION OPTION NUMBER DESCRIPTION/NOTES REFERENCE Pumps meet all typical AC power supply standards while exhibiting same pneumatic performance.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Introduction, Features and Options OPTION OPTION NUMBER Calibration Valves 50A Internal Zero/Span (IZS) Gas Generator 51A SO2 IZS Permeation Tubes 52C DESCRIPTION/NOTES Used to control the flow of calibration gases generated from external sources, rather than manually switching the rear panel pneumatic connections.
Teledyne API - T100 UV Fluorescence SO2 Analyzer OPTION OPTION NUMBER Second Gas Sensors 65A 67A Special Features Introduction, Features and Options DESCRIPTION/NOTES REFERENCE Choice of one additional gas sensor. Oxygen (O2) Sensor • Section 2.1 (specs) • Section 3.3.2.8, (pneumatic layout) • Section 9.10.1 (calibration) • Section 13.2 for principles of operation Carbon Dioxide (CO2) Sensor • Section 2.1 (specs) • Section 3.3.2.9 (pneumatic layout) • Section 9.10.2 (calibration) • Section 13.
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2. SPECIFICATIONS, APPROVALS & COMPLIANCE This section presents specifications for the T100 analyzer and the O2 and CO2 sensor options, Agency approvals, EPA equivalency designation, and CE mark compliance. 2.1.
Specifications, Approvals & Compliance Teledyne API - T100 UV Fluorescence SO2 Analyzer Parameter Description Environmental Installation category (over-voltage category) II; Pollution degree 2 Operating Temperature 5 - 40 oC (with EPA Equivalency) Humidity Range 0 - 95% RH, non-condensing Dimensions HxWxD 7" x 17" x 23.5" (178 mm x 432 mm x 597 mm) Weight 31 lbs (14 kg); 35.7 lbs (16 kg) with internal pump 1 As defined by the USEPA. 2 Defined as twice the zero noise level by the USEPA.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Specifications, Approvals & Compliance 2.2.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Specifications, Approvals & Compliance 2.3. APPROVALS AND CERTIFICATIONS The Teledyne API Model T100 analyzer was tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statements for those requirements and directives.. 2.3.1.
3. GETTING STARTED This section addresses the procedures for unpacking the instrument and inspecting for damage, presents clearance specifications for proper ventilation, introduces the instrument layout, then presents the procedures for getting started: making electrical and pneumatic connections, and conducting an initial calibration check. 3.1. UNPACKING THE T100 ANALYZER CAUTION GENERAL SAFETY HAZARD To avoid personal injury, always use two persons to lift and carry the T100.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne API. Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory. It is titled Final Test and Validation Data Sheet (P/N 04551). This record is an important quality assurance and calibration record for this instrument.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.2. INSTRUMENT LAYOUT Instrument layout includes front panel and display, rear panel connectors, and internal chassis layout. 3.2.1. FRONT PANEL Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 3-2, which is described in Table 3-2.
Getting Started Teledyne API - T100 UV Fluorescence SO2 Analyzer Figure 3-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer startup, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above (may or may not display a Fault alarm).
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-2: Display Screen and Touch Control Description Field Status Description/Function LEDs indicating the states of Sample, Calibration and Fault, as follows: Name Color SAMPLE Green State Off On Blinking Conc CAL Yellow Off On Blinking FAULT Red Off Blinking Definition Unit is not operating in sample mode, DAS is disabled. Sample Mode active; Front Panel Display being updated; DAS data being stored.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Figure 3-3: Note 38 Display/Touch Control Screen Mapped to Menu Charts The menu charts in this manual contain condensed representations of the analyzer’s display during the various operations being described. These menu charts are not intended to be exact visual representations of the actual display.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.2.2. REAR PANEL Figure 3-4: Rear Panel Layout Table 3-3 provides a description of each component on the rear panel.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-3: Rear Panel Description Component Function cooling fan Pulls ambient air into chassis through side vents and exhausts through rear. Connector for three-prong cord to apply AC power to the analyzer.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.2.3. INTERNAL CHASSIS LAYOUT Figure 3-5 illustrates the internal layout of the chassis without options. Section 3.3.2 shows pneumatic diagrams for the basic configuration and for options.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.3. CONNECTIONS AND SETUP This section presents the electrical (Section 3.3.1) and pneumatic (Section 3.3.2) connections for setup and preparing for instrument operation. 3.3.1. ELECTRICAL CONNECTIONS Note To maintain compliance with EMC standards, it is required that the cable length be no greater than 3 meters for all I/O connections, which include Analog In, Analog Out, Status Out, Control In, Ethernet/LAN, USB, RS-232, and RS-485.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.3.1.1. CONNECTING POWER Attach the power cord to the analyzer and plug it into a power outlet capable of carrying at least 10 Amps of current at your AC voltage and that it is equipped with a functioning earth ground. WARNING ELECTRICAL SHOCK HAZARD High Voltages are present inside the analyzers case. Power connection must have functioning ground connection. Do not defeat the ground wire on power plug.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-5: Analog Input Pin Assignments PIN 1 Analog input # 1 AIN 1 2 Analog input # 2 AIN 2 3 Analog input # 3 AIN 3 4 Analog input # 4 AIN 4 5 Analog input # 5 AIN 5 6 Analog input # 6 AIN 6 7 Analog input # 7 AIN 7 8 Analog input # 8 AIN 8 Analog input Ground N/A GND 1 DAS 1 PARAMETER DESCRIPTION See Section 0 for details on setting up the DAS. 3.3.1.3.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-6: Analog Output Pin Assignments PIN 1 2 3 4 5 6 7 8 ANALOG OUTPUT A1 A2 A3 (Only used if an optional O2 or CO2 sensor is installed) A4 VOLTAGE SIGNAL CURRENT SIGNAL V Out I Out + Ground I Out - V Out I Out + Ground I Out - V Out I Out + Ground I Out - V Out I Out + Ground I Out - 3.3.1.4.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Figure 3-8: Current Loop Option Installed on the Motherboard CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS To convert an output configured for current loop operation to the standard 0 to 5 VDC output operation: 1. Turn off power to the analyzer. 2. If a recording device was connected to the output being modified, disconnect it. 3.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Calibrate the analog output as described in Section 5.9.3 3.3.1.5. CONNECTING THE STATUS OUTPUTS The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current. These outputs can be used interface with devices that accept logic-level digital inputs, such as Programmable Logic Controllers (PLCs). Each status bit is an open collector output that can withstand up to 40 VDC.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-7: Status Output Signals REAR PANEL LABEL STATUS DEFINITION 1 SYSTEM OK ON if no faults are present. 2 CONC VALID OFF any time the HOLD OFF feature is active, such as during calibration or when other faults exist possibly invalidating the current concentration measurement (example: sample flow rate is outside of acceptable limits). ON if concentration measurement is valid.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started CONTROL IN CONTROL IN D E F U + A B C D E F U + SPAN CAL C ZERO CAL B SPAN CAL ZERO CAL A - 5 VDC Power Supply + External Power Connections Local Power Connections Figure 3-10: Control Input Connector Table 3-8: Control Input Signals Input # Status Definition ON Condition A REMOTE ZERO CAL The analyzer is placed in Zero Calibration mode. The mode field of the display will read ZERO CAL R.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.3.1.7. CONNECTING THE CONCENTRATION ALARM RELAY (OPTION 61) The concentration alarm option is comprised of four (4) “dry contact” relays on the rear panel of the instrument. This relay option is different from and in addition to the “Contact Closures” that come standard on all Teledyne API instruments. Each relay has 3 pins: Normally Open (NO), Common (C) and Normally Closed (NC).
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started The software for this instrument is flexible enough to allow you to configure the alarms so that you can have two alarm levels for each concentration. SO2 Alarm 1 = 20 PPM SO2 Alarm 2 = 100 PPM SO2 Alarm 1 = 20 PPM SO2 Alarm 2 = 100 PPM In this example, SO2 Alarm 1 and SO2 Alarm 1 will both be associated with the “Alarm 2” relay on the rear panel. This allows you to have multiple alarm levels for individual concentrations.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started USB CONNECTION For direct communication between the analyzer and a PC, connect a USB cable between the analyzer and desktop or laptop USB ports, and ensure that their baud rates match (Section 6.2.2). Note If this option is installed, the COM2 port cannot be used for anything other than Multidrop communication. Configuration: Section 6.5.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started RS-232 COM PORT CONNECTOR PIN-OUTS Figure 3-12: Rear Panel Connector Pin-Outs for RS-232 Mode The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, J11 and J12 (Figure 3-13).
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Figure 3-13: Default Pin Assignments for CPU Com Port Connector (RS-232) RS-232 COM PORT DEFAULT SETTINGS As received from the factory, the analyzer is set up to emulate a DCE (Section 6.1) or modem, with Pin 3 of the DB-9 connector designated for receiving data and Pin 2 designated for sending data.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started RS-232 MULTIDROP (OPTION 62) CONNECTION When the RS-232 Multidrop option is installed, the instrument designated as last in the chain must be terminated. This requires installing a shunt between two pins on the multidrop printed circuit assembly (PCA) inside the instrument. Step-by-step instructions for installation follow.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Figure 3-14: JP2 Pins 21-22 on RS-232-Multidrop PCA Note: If you are adding an instrument to the end of a previously configured chain, remove the shunt between Pins 21 22 of JP2 on the Multidrop/LVDS PCA in the instrument that was previously the last instrument in the chain. 3. Close the instrument. 4.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Female DB9 Host Male DB9 RS-232 port Analyzer Analyzer Analyzer Last Analyzer COM2 COM2 COM2 COM2 RS-232 RS-232 RS-232 RS-232 Ensure jumper is installed between JP2 pins 21 22 in last instrument of multidrop chain. Figure 3-15: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram RS-485 CONNECTION As delivered from the factory, COM2 is configured for RS-232 communications.
Getting Started Teledyne API - T100 UV Fluorescence SO2 Analyzer CAUTION GENERAL SAFETY HAZARD Sample and calibration gases should only come into contact with PTFE (Teflon) or glass tubes and fixtures. They SHOULD NOT come in contact with brass or stainless steel fittings prior to the reaction cell. The exhaust from the analyzer’s internal pump MUST be vented outside the immediate area or shelter surrounding the instrument. It is important to conform to all safety requirements regarding exposure to SO2.
Teledyne API - T100 UV Fluorescence SO2 Analyzer IMPORTANT Getting Started Leak Check: Run a leak check once the appropriate pneumatic connections have been made; check all pneumatic fittings for leaks using the procedures defined in Section 11.3.6. CAUTION – GENERAL SAFETY HAZARD Gas flow though the analyzer must be maintained at all time for units with a permeation tube installed.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Figure 3-16: Pneumatic Connections–Basic Configuration–Using Bottled Span Gas VENT Figure 3-17: 60 Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator 06807C DCN6650
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.3.2.2.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.3.2.3. PNEUMATIC LAYOUT FOR ZERO/SPAN VALVES OPTION Figure 3-19 shows the internal, pneumatic connections for a T100 with the zero/span valve option installed.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started remotely by using the external digital control inputs (refer to Section 8.1.2 and Section 9.7.1) remotely through the RS-232/485 serial I/O ports (refer to Appendix A-6 for the appropriate commands) Sources of zero and span gas must be capable of supplying at least 1.55 L/min. (maximum 2.5L/min). Both supply lines should be vented outside of the analyzer’s enclosure.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-11: IZS Valve Operating States MODE SAMPLE ZERO CAL SPAN CAL VALVE CONDITION Sample/Cal Open to SAMPLE inlet Zero/Span Open to ZERO AIR inlet Sample/Cal Open to zero/span valve Zero/Span Open to ZERO AIR inlet Sample/Cal Open to zero/span valve Zero/Span Open to SPAN GAS inlet The state of the IZS valves can also be controlled by any of the following means: Manually from the analyzer’s front panel by using the SIGNA
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started zero air produces higher concentrations of SO2. The T100 usually has a constant flow rate and a constant permeation rate; hence, variations in concentration can be achieved by changing the IZS temperature. 3.3.2.7. EXTERNAL ZERO AIR SCRUBBER The IZS option includes an external zero air scrubber assembly that removes all SO2 from the zero air source. The scrubber is filled with activated charcoal. 3.3.2.8.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.3.2.9. PNEUMATIC LAYOUT WITH CO2 SENSOR OPTION Figure 3-22 shows the internal, pneumatic connections for the analyzer with the carbon dioxide (CO2) sensor option installed. Pneumatically, the CO2 sensor is placed in line with the sample gas line between the particulate filter and the analyzer’s sample chamber. It does not alter the gas flow rate of the sample through the analyzer.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started CALIBRATION (SPAN) GAS Calibration gas is a gas specifically mixed to match the chemical composition of the type of gas being measured at near full scale of the desired measurement range. In this case, SO2 measurements made with the Teledyne API T100 UV Fluorescence SO2 Analyzer, it is recommended that you use a span gas with a SO2 concentration equal to 80% of the measurement range for your application.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started CAUTION - GENERAL SAFETY HAZARD Do not look at the UV lamp while the unit is operating. UV light can cause eye damage. Always use safety glasses made from UV blocking material whenever working with the UV Lamp. (Generic plastic glasses are not adequate). 3.4.1. STARTUP After the electrical and pneumatic connections are made, an initial functional check is in order. Turn on the instrument. The pump and exhaust fan should start immediately.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-13 lists brief descriptions of the warning messages that may occur during start up for T100 analyzers with no options installed. Table 3-13: Possible Startup Warning Messages – T100 Analyzers w/o Options Message Meaning ANALOG CAL WARNING BOX TEMP WARNING The temperature inside the T100 chassis is outside the specified limits. CANNOT DYN SPAN2 Remote span calibration failed while the dynamic span feature was set to turned on.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started Table 3-14: Possible Startup Warning Messages – T100 Analyzers with Options Message Meaning O2 CELL TEMP WARN1 1 2 3 4 O2 sensor cell temperature outside of warning limits specified by O2_CELL_SET variable. IZS TEMP WARNING2 On units with IZS options installed: The permeation tube temperature is outside of specified limits. O2 ALARM 1 WARN1, 4 O2 Alarm limit #1 has been triggered.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started To view the current values of these parameters press the following control button sequence on the analyzer’s front panel. Remember until the unit has completed its warm up these parameters may not have stabilized.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.4.4. INITIAL CALIBRATION To perform the following calibration you must have sources for zero air and span gas available for input into the sample port on the back of the analyzer. Refer to Section 3.3.2 for instructions for connecting these gas sources. The initial calibration should be carried out using the same reporting range set up as used during the analyzer’s factory calibration.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started While these are the default settings for the T100 analyzer, it is recommended that you verify them before proceeding with the calibration procedure, by pressing: Figure 3-25: 06807C DCN6650 Reporting Range Verification 73
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started DILUTION RATIO SETUP If the dilution ratio option is enabled on your T100 and your application involves diluting the sample gas before it enters the analyzer, set the dilution ration as follows: Figure 3-26: 74 Dilution Ratio Setup 06807C DCN6650
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started SET SO2 SPAN GAS CONCENTRATION Set the expected SO2 span gas concentration. This should be 80% of the concentration range for which the analyzer’s analog output range is set.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started ZERO/SPAN CALIBRATION To perform the zero/span calibration procedure, press: SAMPLE RANGE=500.0 PPB < TST TST > SO2= XXXX CAL SETUP Set the Display to show the STABIL test function. This function calculates the stability of the SO2 measurement. Toggle TST> button until ... SAMPLE STABIL= XXXX PPB < TST TST > SO2=XXX.X CAL SETUP Allow zero gas to enter the sample port at the rear of the analyzer.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Getting Started 3.4.4.2. CALIBRATION PROCEDURE FOR THE O2 OPTION If your analyzer is equipped with the optional O2 sensor, this sensor should be calibrated during installation of the instrument. Refer to Section 9.10.1 for instructions. 3.4.4.3. CALIBRATION PROCEDURE FOR THE CO2 OPTION If your analyzer is equipped with the optional CO2 sensor, this sensor should be calibrated during installation of the instrument. Refer to Section 9.10.2 for instructions.
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PART II OPERATING INSTRUCTIONS 06807C DCN6650 79
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4. OVERVIEW OF OPERATING MODES To assist in navigating the analyzer’s software, a series of menu trees can be found in Appendix A of this manual. Note Some control buttons on the touch screen do not appear if they are not applicable to the menu that you’re in, the task that you are performing, the command you are attempting to send, or to incorrect settings input by the user.
Overview of Operating Modes Teledyne API - T100 UV Fluorescence SO2 Analyzer The Mode field of the front panel display indicates to the user which operating mode the unit is currently running. In addition to SAMPLE and SETUP, other modes available are presented in Table 4-1. Table 4-1: Analyzer Operating Modes MODE EXPLANATION One of the analyzer’s diagnostic modes is active (refer to Section 5.9).
Teledyne API - T100 UV Fluorescence SO2 Analyzer Overview of Operating Modes Table 4-2: Test Functions Defined DISPLAY PARAMETER UNITS RANGE RANGE -- PPB, PPM, UGM & MGM RANGE1 RANGE2 DESCRIPTION The Full Scale limit at which the reporting range of the analyzer’s ANALOG OUTPUTS is currently set. THIS IS NOT the Physical Range of the instrument. Refer to Section 5.4 for more information. If DUAL or AUTO Range modes have been selected, two RANGE functions will appear, one for each range.
Overview of Operating Modes Teledyne API - T100 UV Fluorescence SO2 Analyzer To view the TEST Functions press the following button sequence: Figure 4-2: Viewing T100 TEST Functions IMPORTANT 84 IMPACT ON READINGS OR DATA A value of “XXXX” displayed for any of the TEST functions indicates an out-of-range reading or the analyzer’s inability to calculate it. All pressure measurements are represented in terms of absolute pressure. Absolute, atmospheric pressure is 29.92 in-Hg-A at sea level.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Overview of Operating Modes 4.1.2. WARNING MESSAGES The most common instrument failures will be reported as a warning on the analyzer’s front panel and through the COMM ports. Section 12.1.1 explains how to use these messages to troubleshoot problems. Section 12.1.3 shows how to view and clear warning messages. Table 4-3 lists all warning messages for the current version of software.
Overview of Operating Modes Teledyne API - T100 UV Fluorescence SO2 Analyzer 4.2. CALIBRATION MODE Pressing the CAL button switches the analyzer into calibration mode. In this mode, the user can calibrate the instrument with the use of calibrated zero or span gases. If the instrument includes either the zero/span valve option or IZS option, the display will also include CALZ and CALS buttons. Pressing either of these buttons also puts the instrument into multipoint calibration mode.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Overview of Operating Modes 4.3.2. PRIMARY SETUP MENU Table 4-4: Primary Setup Mode Features and Functions MODE OR FEATURE CONTROL BUTTON Analyzer Configuration CFG Lists key hardware and software configuration information. 5.1 Auto Cal Feature ACAL Used to set up and operate the AutoCal feature. Only appears if the analyzer has one of the internal valve options installed. 5.2 & 9.
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5. SETUP MENU The SETUP menu is used to set instrument parameters for performing configuration, calibration, reporting and diagnostics operations according to user needs. 5.1. SETUP – CFG: CONFIGURATION INFORMATION Pressing the CFG button displays the instrument configuration information. This display lists the analyzer model, serial number, firmware revision, software library revision, CPU type and other information.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.3. SETUP – DAS: INTERNAL DATA ACQUISITION SYSTEM Use the SETUP>DAS menu to capture and record data. Refer to Section 0 for configuration and operation details. 5.4. SETUP – RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION Use the SETUP>RNGE menu to configure output reporting ranges, including scaled reporting ranges to handle data resolution challenges. This section describes configuration for Single, Dual, and Auto Range modes. 5.4.1.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu Auto range mode (AUTO mode, refer to Section 6.7.6) gives the analyzer the ability to automatically switch the A1 and A2 analog outputs between two ranges (low and high) dynamically as the concentration value fluctuates. EXAMPLE: A1 OUTPUT: Output Signal = 0-5 VDC representing 0-1000 ppm concentration values A2 OUTPUT: Output Signal = 0 – 10 VDC representing 0-500 ppm concentration values. A3 OUTPUT: Test channel; e.g.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.4.3. REPORTING RANGE MODES: SINGLE, DUAL, AUTO RANGES The T100 provides three analog output range modes to choose from: Single range (SNGL) mode sets a single maximum range for the analog output. If single range is selected (refer to Section 5.4.3.1) both outputs are slaved together and will represent the same measurement span (e.g. 0-50 ppm), however their electronic signal levels may be configured for different ranges (e.g. 0-10 VDC vs. 0.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.4.3.1. SINGLE RANGE MODE (SNGL) The default range mode for the analyzer is single range, in which all analog concentration outputs are set to the same reporting range. This reporting range can be set to any value between 0.1 ppb and 20,000 ppb. While the two outputs always have the same reporting range, the span and scaling of their electronic signals may also be configured for different differently (e.g., A1 = 0-10 V; A2 = 0-0.1 V).
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.4.3.2. DUAL RANGE MODE (DUAL) Selecting Dual Range mode allows the A1 and A2 outputs to be configured with different reporting ranges. The analyzer software calls these two ranges low and high. The Low range setting corresponds with the analog output labeled A1 on the rear panel of the instrument. The high range setting corresponds with the A2 output.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.4.3.3. AUTO RANGE MODE (AUTO) In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (low and high). The unit will switch from low range to high range when either the SO2 concentration exceeds 98% of the low range span. The unit will return from high range back to low range once both the SO2 concentration falls below 75% of the low range span.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.4.4. RANGE UNITS The T100 can display concentrations in parts per billion (109 mols per mol, PPB), parts per million (106 mols per mol, PPM), micrograms per cubic meter (µg/m3, UGM) or milligrams per cubic meter (mg/m3, MGM). Changing units affects all of the display, analog outputs, COM port and DAS values for all reporting ranges regardless of the analyzer’s range mode. To change the concentration units: SAMPLE RANGE = 500.000 PPB SO2 =XXX.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.4.4.1. CONVERTING MICROGRAMS PER CUBIC METER TO PARTS PER MILLION The conversion between micrograms per cubic meter and parts per million is based on standard conditions (0oC and 101.325 kPa) where one mole of an ideal gas occupies 22.414 L. Thus, converting the mass of the pollutant Mp in grams to its equivalent volume Vp in liters at standard temperature and pressure (STP) takes the following equation: Vp = [(Mp)/(MW)] x 22.414 L.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.4.5. DILUTION RATIO (OPTION) The dilution ratio is a software option that allows the user to compensate for any dilution of the sample gas before it enters the sample inlet.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu The analyzer multiplies the measured gas concentrations with this dilution factor and displays the result. IMPORTANT IMPACT ON READINGS OR DATA Once the above settings have been entered, the instrument needs to be recalibrated using one of the methods discussed in Section 9. 5.5. SETUP – PASS: PASSWORD PROTECTION The menu system provides password protection of the calibration and setup functions to prevent unauthorized adjustments.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer To enable or disable passwords, press: SAMPLE RANGE = 500.0 PPB SO2 =XXX.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SAMPLE SETUP Menu RANGE = 500.0 PPB SO2 =XXX.X < TST TST > CAL CALZ CALS SAMPLE Prompts password number 0 ENTER SETUP PASS : 0 0 0 SAMPLE Press individual buttons to set 1 SETUP ENTR EXIT ENTER SETUP PASS : 0 0 1 ENTR EXIT 101 M-P CAL RANGE = 500.0 PPB < TST TST > ZERO CONC SO2 =XXX.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.6. SETUP – CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK The T100 has a built-in clock for the AutoCal timer, Time TEST functions, and time stamps on COM port messages and DAS data entries. To set the time-of-day, press: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE 8 SETUP ENTER SETUP PASS : 818 1 SETUP X.X ENTR EXIT 8 PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE 8 SETUP SETUP Menu SETUPX.X PREV NEXT JUMP ENTER SETUP PASS: 818 1 EDIT PRNT EXIT Continue to press NEXT until … ENTR EXIT 8 SETUP X.X PRIMARY SETUP MENU SETUP X.X 0 ) DAS_HOLD_OFF=15.0 Minutes CFG DAS RNGE PASS CLK MORE EXIT PREV 7) CLOCK_ADJ=0 Sec/Day JUMP SETUP X.X EDIT PRNT EXIT CLOCK_ADJ:0 Sec/Day SECONDARY SETUP MENU SETUP X.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.7. SETUP – COMM: COMMUNICATIONS PORTS This section introduces the communications setup menu; Section 6 provides the setup instructions and operation information. Press SETUP>ENTR>MORE>COMM to arrive at the communications menu. SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL If the default password 818 is replaced by 000, then Password Protection has been enabled. Refer to SETUP: PASS.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP X.X ID INET EXIT Toggle to cycle through the available character set: 0-9 COMMUNICATIONS MENU COM1 SETUP X. 0 1 SETUP Menu COM2 ENTR accepts the new settings MACHINE ID: 100 ID 0 0 Figure 5-14: ENTR EXIT EXIT ignores the new settings COMM – Machine ID The ID can be any 4-digit number and can also be used to identify analyzers in any number of ways (e.g. location numbers, company asset number, etc.) 5.7.2.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.8. SETUP – VARS: VARIABLES SETUP AND DEFINITION Through the SETUP>MORE>VARS menu there are several-user adjustable software variables that define certain operational parameters. Usually, these variables are automatically set by the instrument’s firmware, but can be manually re-defined using the VARS menu. Table 5-2 lists all variables that are available within the 818 password protected level. Table 5-2: Variable Names (VARS) Revision 1.0.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu To access and navigate the VARS menu, use the following button sequence. SAMPLE* RANGE = 500.000 PPB SO2 =X.XXX < TST TST > CAL SAMPLE SETUP ENTER SETUP PASS : 818 8 1 SETUP X.X ENTR EXIT 8 PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE SETUP X.X EXIT SECONDARY SETUP MENU COMM VARS DIAG SETUP X.X EXIT EXIT ignores the new setting. ENTER VARS PASS: 818 ENTR accepts the new setting. 8 1 8 SETUP X.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9. SETUP – DIAG: DIAGNOSTICS FUNCTIONS The SETUP>MORE>DIAG menu provides a series of diagnostic functions whose parameters are dependent on firmware revision (refer to Menu Tree, A-5, in Appendix A). Table 5-3 describes the functions and provides a cross-reference to the details for each in the remainder of this section. These functions can be used as tools in a variety of troubleshooting and diagnostic procedures.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu To access the DIAG functions press the following buttons: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL EXIT returns to the main SAMPLE display SAMPLE 8 ENTER SETUP PASS : 818 1 EXIT returns to the PRIMARY SETUP MENU SETUP X.X From this point forward, EXIT returns to the SECONDARY SETUP MENU SETUP X.X If password protection is enabled, see SETUP – PASS.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9.1. SIGNAL I/O The signal I/O diagnostic mode allows a user to review and change the digital and analog input/output functions of the analyzer. Refer to Appendix A-4 for a complete list of the parameters available for review under this menu. IMPORTANT IMPACT ON READINGS OR DATA Any changes of signal I/O settings will remain in effect only until the signal I/O menu is exited.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.9.2. ANALOG OUTPUT STEP TEST Analog Output is used as a step test to check the accuracy and proper operation of the analog outputs. The test forces all four analog output channels to produce signals ranging from 0% to 100% of the full scale range in 20% increments. This test is useful to verify the operation of the data logging/recording devices attached to the analyzer.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9.3. ANALOG I/O CONFIGURATION Table 6-8 lists the analog I/O functions that are available in the T100. Table 5-4: DIAG - Analog I/O Functions SUB MENU AOUTS CALIBRATED: FUNCTION Shows the status of the analog output calibration (YES/NO) and initiates a calibration of all analog output channels. CONC_OUT_1 Sets the basic electronic configuration of the A1 analog output (SO2).
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu The following DC current output limits apply to the current loop modules: Table 5-6: Analog Output Current Loop Range RANGE MINIMUM OUTPUT MAXIMUM OUTPUT 0-20 mA 0 mA 20 mA These are the physical limits of the current loop modules, typical applications use 2-20 or 4-20 mA for the lower and upper limits. Please specify desired range when ordering this option. The default offset for all ranges is 0 mA.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9.3.1. ANALOG OUTPUT SIGNAL TYPE AND RANGE SPAN SELECTION To select an output signal type (DC Voltage or current) and level for one output channel, activate the ANALOG I/O CONFIGURATION MENU from the DIAG Menu (refer to Figure 5-16), then press: DIAG ANALOG I / O CONFIGURATION PREV NEXT DIAG AIO AOUTS CALIBRATED: NO < SET SET> DIAG AIO DIAG AIO 0.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.9.3.2. ANALOG OUTPUT CALIBRATION MODE Analog output calibration should to be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever recalibration is required. The analog outputs can be calibrated automatically, either as a group or individually, or adjusted manually.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer To automatically calibrate a single analog channel from the DIAG Menu (refer to Figure 5-16), press: DIAG PREV ANALOG I / O CONFIGURATION NEXT ENTR DIAG AIO < EXIT EXIT to Return to the main Sample Display AOUTS CALIBRATED: NO SET> CAL DIAG AIO EXIT Press SET> to select the Analog Output channel to be configured.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu To select manual output calibration for a particular channel, access the Analog I/O Configuration from the DIAG Menu (refer to Figure 5-16), then press: DIAG Exit to return to the main sample display PREV ANALOG I / O CONFIGURATION NEXT DIAG AIO ENTR EXIT AOUTS CALIBRATED: NO < SET SET> CAL EXIT CONC_OUT_2:5V, CAL < SET SET> DIAG AIO EDIT CONC_OUT_2 REC OFS: 0 mV < SET SET> DIAG AIO Press SET> to select the analog output channel
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9.3.3. MANUAL ANALOG OUTPUT CALIBRATION AND VOLTAGE ADJUSTMENT For highest accuracy, the voltages of the analog outputs can be manually calibrated. Calibration is done through the instrument software with a voltmeter connected across the output terminals (refer to Figure 5-23). Adjustments are made using the control buttons by setting the zero-point first and then the span-point (refer to Table 5-7).
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu To make these manual adjustments, the AOUT auto-calibration feature must be turned OFF (refer to Section 5.9.3.2).
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9.3.4. ANALOG OUTPUT OFFSET ADJUSTMENT Some analog signal recorders require that the zero signal to be significantly different from the baseline of the recorder in order to record slightly negative readings from noise around the zero point. This can be achieved in the T100 by defining a zero offset, a small voltage (e.g.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.9.3.5. CURRENT LOOP OUTPUT ADJUSTMENT A current loop option is available and can be installed as a retrofit for each of the analog outputs of the analyzer (refer to Section 3.3.1.4). This option converts the DC voltage analog output to a current signal with 0-20 mA output current. The outputs can be scaled to any set of limits within that 0-20 mA range. However, most current loop applications call for either 2-20 mA or 4-20 mA range.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer To adjust the zero and span values of the current outputs, activate the ANALOG I/O CONFIGURATION MENU from the DIAG Menu (refer to Figure 5-16), then press: DIAG AIO DIAG PREV ANALOG I / O CONFIGURATION NEXT < SET EXIT CAL EXIT ENTR DIAG AIO DIAG AIO CONC_OUT_2 CALIBRATED: NO AIN A/C FREQUENCY: 60 HZ SET> EDIT CONC_OUT_2 ZERO: 0 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT EXIT EXAMPLE DIAG AIO DIAG AIO AIN CALIBRATED: NO SET> EDIT D
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.9.3.6. AIN CALIBRATION This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer To adjust settings for the Analog Inputs option parameters press: DIAG PREV ANALOG I / O CONFIGURATION NEXT DIAG AIO < SET SET> DIAG AIO < SET SET> ENTR AOUTS CALIBRATED: NO CAL Press SET> to scroll to the first channel. Continue pressing SET> to view each of 8 channels. EXIT XIN1:1.00,0.00,V,OFF EDIT Press EDIT at any channel to to change Gain, Offset, Units and whether to display the channel in the Test functions (OFF/ON).
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.9.4. OPTIC TEST The optic test function tests the response of the PMT sensor by turning on an LED located in the cooling block of the PMT (refer to Figure 13-18). The analyzer uses the light emitted from the LED to test its photo-electronic subsystem, including the PMT and the current to voltage converter on the pre-amplifier board.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9.5. ELECTRICAL TEST The electrical test function creates a current, which substitutes the PMT signal, and feeds it into the preamplifier board. This signal is generated by circuitry on the preamplifier board itself and tests the filtering and amplification functions of that assembly along with the A/D converter on the motherboard. It does not test the PMT itself. The electrical test should produce a PMT signal of about 2000 ±1000 mV.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.9.6. LAMP CALIBRATION An important factor in accurately determining SO2 concentration is the amount of UV light available to transform the SO2 into SO2* (refer to Section 13.1.1). The T100 compensates for variations in the intensity of the available UV light by adjusting the SO2 concentration calculation using a ratio (LAMP RATIO)that results from dividing the current UV lamp (UV LAMP) intensity by a value stored in the CPU’s memory (LAMP_CAL).
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9.7. PRESSURE CALIBRATION A sensor at the exit of the sample chamber continuously measures the pressure of the sample gas. This data is used to compensate the final SO2 concentration calculation for changes in atmospheric pressure when the instrument’s TPC feature is turned on (refer to Section 10.7.3) and is stored in the CPU’s memory as the test function PRES (also viewable via the front panel).
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu 5.9.8. FLOW CALIBRATION The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at the sample inlet. This does not change the hardware measurement of the flow sensors, only the software calculated values.
SETUP Menu Teledyne API - T100 UV Fluorescence SO2 Analyzer 5.9.9. TEST CHANNEL OUTPUT When activated, output channel A3 can be used in the standard configuration to report one of the test functions viewable from the SAMPLE mode display.
Teledyne API - T100 UV Fluorescence SO2 Analyzer SETUP Menu Table 5-9: Test Parameters Available for Analog Output A3 (standard configuration) Test Channel Test parameter range NONE Test channel is turned off PMT READING 0-5000 mV UV READING 0-5000 mV SAMPLE PRESSURE 0-40 in-Hg-A SAMPLE FLOW 0-1000 cm³/min RCELL TEMP 0-70° C CHASSIS TEMP 0-70° C IZS TEMP 0-70° C PMT TEMP 0-50° C HVPS VOLTAGE 0-5000 V Once a TEST function is selected, the instrument begins to report a signal on the A3
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6. COMMUNICATIONS SETUP AND OPERATION This instrument rear panel connections include an Ethernet port, a USB port (option) and two serial communications ports (labeled RS232, which is the COM1 port, and COM2) located on the rear panel (refer to Figure 3-4). These ports give the user the ability to communicate with, issue commands to, and receive data from the analyzer through an external computer system or terminal.
Communications Setup and Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 6.2.1. COMMUNICATION MODES Either of the analyzer’s serial ports (RS232 or COM2 on rear panel) can be configured to operate in a number of different modes, which are described in .
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation To turn on or off the communication modes for either COM1 or COM2, access the SETUP>MORE>[COM1 or COM2] menu and at the COM1[2] Mode menu press EDIT. Select which COM port to configure SETUP X.X ID The sum of the mode IDs of the selected modes is displayed here INET COMMUNICATIONS MENU COM1 SETUP X.X SET> SETUP X.
Communications Setup and Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 6.2.2. COMM PORT BAUD RATE To select the baud rate of either COMM Port, go to SETUP>MORE>COMM and select either COM1 or COM2 as follows (use COM2 to view/match your personal computer baud rate when using the USB port, Section 6.5.3): Select which COM port to configure. (COM1 for example). SETUP X.X ID COMMUNICATIONS MENU INET COM1 SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation 6.2.3. COMM PORT TESTING The serial ports can be tested for correct connection and output in the COMM menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, the red LED on the rear panel of the analyzer should flicker. To initiate the test press, access the COMMUNICATIONS Menu (refer to Figure 5-13), then press: SETUP X.X ID INET COMMUNICATIONS MENU COM1 SETUP X.
Communications Setup and Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer A code-activated switch (CAS), can also be used on either port to connect typically between 2 and 16 send/receive instruments (host computer(s) printers, data loggers, analyzers, monitors, calibrators, etc.) into one communications hub. Contact Teledyne API Sales for more information on CAS systems. To configure the analyzer’s communication ports, use the SETUP>MORE>COMM menu. Refer to Section 5.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation 6.5.1. CONFIGURING ETHERNET COMMUNICATION MANUALLY (STATIC IP ADDRESS) 1. Connect a cable from the analyzer’s Ethernet port to a Local Area Network (LAN) or Internet port. 2. From the analyzer’s front panel touchscreen, access the Communications Menu (SETUP>MORE>COMM as shown in Figure 5-13. 3.
Communications Setup and Operation SETUP X.X ID INET SAMPLE 8 DHCP: ON is default setting. Skip this step if it has been set to OFF. Teledyne API - T100 UV Fluorescence SO2 Analyzer Internet Configuration Button Functions COMMUNICATIONS MENU COM1 COM2 8 SETUP X.X Deletes a character at the cursor location. DEL EXIT ENTR ENTR Accepts the new setting and returns to the previous menu. EXIT Ignores the new setting and returns to the previous menu. Some buttons appear only when relevant.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation 6.5.2. CONFIGURING ETHERNET COMMUNICATION USING DYNAMIC HOST CONFIGURATION PROTOCOL (DHCP) 1. Consult with your network administrator to affirm that your network server is running DHCP. 2. Access the Communications Menu as shown in Figure 5-13. 3. Follow the setup sequence as shown in Figure 6-5. COMMUNICATIONS MENU SETUP X.
Communications Setup and Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 6.5.2.1. CHANGING THE ANALYZER’S HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network. The default name for all Teledyne API’s T100 analyzers is T100. To change this name (particularly if you have more than one T100 analyzer on your network), access the COMMUNICATIONS Menu (refer to Figure 5-13), then press: SETUP X.X HOSTNAME: T100
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation 6.5.3. USB PORT FOR REMOTE ACCESS The analyzer can be operated through a personal computer by downloading the TAPI USB driver and directly connecting their respective USB ports. 1. Install the Teledyne T-Series USB driver on your computer, downloadable from the Teledyne API website under Help Center>Software Downloads (www.teledyneapi.com/software). 2. Run the installer file: “TAPIVCPInstaller.exe” 3.
Communications Setup and Operation Baud Rate: 115200 COM2 Mode Settings: Quiet Mode Computer Mode MODBUS RTU MODBUS ASCII E,8,1 MODE E,7,1 MODE RS-485 MODE Teledyne API - T100 UV Fluorescence SO2 Analyzer ON ON OFF OFF OFF OFF OFF SECURITY MODE MULTIDROP MODE ENABLE MODEM ERROR CHECKING XON/XOFF HANDSHAKE HARDWARE HANDSHAKE HARDWARE FIFO COMMAND PROMPT OFF OFF OFF ON OFF OFF ON OFF 6. Next, configure your communications software, such as APIcom.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation 6.6. COMMUNICATIONS PROTOCOLS 6.6.1. MODBUS The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Teledyne API MODBUS manual, PN 06276. Also refer to www.modbus.org for MODBUS communication protocols.
Communications Setup and Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer Example Connection Setup window: Example MODBUS Poll window: 146 06807C DCN6650
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation 6.6.2. HESSEN The Hessen protocol is a Multidrop protocol, in which several remote instruments are connected via a common communications channel to a host computer. The remote instruments are regarded as slaves of the host computer. The remote instruments are unaware that they are connected to a Multidrop bus and never initiate Hessen protocol messages.
Communications Setup and Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 6.6.2.2. ACTIVATING HESSEN PROTOCOL The first step in configuring the T100 to operate over a Hessen protocol network is to activate the Hessen mode for COMM ports and configure the communication parameters for the port(s) appropriately. Access the COMMUNICATIONS Menu (refer to Figure 5-13), then press: Select which COMM port to configure SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation 6.6.2.3. SELECTING A HESSEN PROTOCOL TYPE Currently there are two version of Hessen Protocol in use. The original implementation, referred to as TYPE 1, and a more recently released version, TYPE 2 that has more flexibility when operating with instruments that can measure more than one type of gas.
Communications Setup and Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 6.6.2.4. SETTING THE HESSEN PROTOCOL RESPONSE MODE Teledyne API’s implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 6-6: T100 Hessen Protocol Response Modes MODE ID MODE DESCRIPTION CMD This is the Default Setting. Reponses from the instrument are encoded as the traditional command format.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Communications Setup and Operation Table 6-7: Default Hessen Status Bit Assignments STATUS FLAG NAME DEFAULT BIT ASSIGNMENT WARNING FLAGS SAMPLE FLOW WARNING 0001 PMT DET WARNING 0002 UV LAMP WARNING 0002 HVPS WARNING 0004 DARK CAL WARNING 0008 RCELL TEMP WARNING 0010 IZS TEMP WARNING 0020 PMT TEMP WARNING 0040 INVALID CONC 0080 OPERATIONAL FLAGS In Manual Calibration Mode 0200 In Zero Calibration Mode 0400 In Span Calibration Mode
Communications Setup and Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer To assign or reset the status flag bit assignments, access the COMMUNICATIONS Menu (refer to Figure 5-13), then press: SETUP X.X ID INET COMMUNICATIONS MENU HESN COM1 COM2 EXIT Repeat pressing SET> until … SETUP X. HESSEN STATUS FLAGS EDIT SETUP X. PMT DET WARNING: 0002 PREV NEXT EXIT EDIT PRNT EXIT Repeat pressing NEXT or PREV until the desired message flag is displayed. Refer to Table 7-15.
7. DATA ACQUISITION SYSTEM (DAS) AND APICOM The T100 analyzer contains a flexible and powerful, internal data acquisition system (DAS) that enables the analyzer to store concentration and calibration data as well as a host of diagnostic parameters. The DAS of the T100 can store up to about one million data points, which can, depending on individual configurations, cover days, weeks or months of valuable measurements.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer Table 7-1: Front Panel LED Status Indicators for DAS LED STATE Off Blinking On Note DAS STATUS System is in calibration mode. Data logging can be enabled or disabled for this mode. Calibration data are typically stored at the end of calibration periods, concentration data are typically not sampled, diagnostic data should be collected.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM Table 7-2: DAS Data Channel Properties Property NAME TRIGGERING EVENT NUMBER AND LIST OF PARAMETERS Default Setting Range The name of the data channel. Description “NONE” The event that triggers the data channel to measure and store its data parameters. Refer to APPENDIX A-5 for a list of available triggering events. A User-configurable list of data types to be recorded in any given channel.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer Table 7-3: DAS Data Parameter Functions FUNCTION EFFECT Instrument-specific parameter name. PARAMETER INST: Records instantaneous reading. AVG: Records average reading during reporting interval. MIN: Records minimum (instantaneous) reading during reporting interval. MAX: Records maximum (instantaneous) reading during reporting interval. SAMPLE MODE Decimal precision of parameter value (0-4).
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM sample filter (clogging indicated by a drop in sample pressure) over time to predict when maintenance will be required. The last 360 daily averages (about 1 year) are stored. CALDAT: Logs new slope and offset every time a zero or span calibration is performed. This Data Channel also records the instrument reading just prior to performing a calibration.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer The Channel Properties, Triggering Events and Data Parameters/Functions for these default channels are: PARAMETER: PMTDET MODE: AVG PRECISION: 4 STORE NUM SAMPLES OFF LIST OF CHANNELS PARAMETER: UVDET MODE: AVG PRECISION: 4 STORE NUM SAMPLES OFF NAME: CONC EVENT: ATIMER PARAMETERS: 2 STARTING DATE: 01-JAN-07 SAMPLE PERIOD: 000:00:01 REPORT PERIOD: 000:00:05 NO.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM 7.2.1. VIEWING DAS DATA AND SETTINGS DAS data and settings can be viewed on the front panel through the following control button sequence. SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE 8 EXIT will return to the main SAMPLE Display.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer 7.2.2. EDITING DAS DATA CHANNELS Although DAS configuration is most conveniently done through the APICOM remote control program (refer to Section 6.12.2.8), the following illustrations shows how to edit DAS channels using the analyzer’s front panel control buttons. SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE EXIT will return to the previous SAMPLE display.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM When editing the data channels, the top line of the display indicates some of the configuration parameters. For example, the display line: 0) CONC: ATIMER, 4, 800 represents to the following configuration: CHANNEL NUMBER.: 0 NAME: CONC TRIGGER EVENT: ATIMER PARAMETERS: Four parameters are included in this channel EVENT: This channel is set up to record 800 data points.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer 7.2.3. TRIGGER EVENTS To edit the list of data parameters associated with a specific data channel, refer to the DATA Acquisition Menu (refer to Figure 7-2), then press: Edit Data Channel Menu SETUP X.X 0) CONC1: PREV NEXT SETUP X.X EDIT SETUP X.X DEL EDIT 2, NAME:CONC1 SET> EDIT SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM 7.2.4. EDITING DAS PARAMETERS Data channels can be edited individually from the front panel without affecting other data channels. However, when editing a data channel, such as during adding, deleting or editing parameters, all data for that particular channel will be lost, because the DAS can store only data of one format (number of parameter columns etc.) for any given channel.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer To configure the parameters for a specific data parameter, follow the instructions as shown in Figure 7-6, then press: SETUP X.X 0) PARAM=CONC1, MODE=AVG PREV NEXT SETUP X.X INS DEL EDIT EXIT PARAMETERS:CONC1 EXIT SET> EDIT SETUP X.X PARAMETERS: CONC1 PREV NEXT ENTR EXIT Cycle through list of available Parameters. SETUP X.X SAMPLE MODE:AVG EXIT EDIT SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM 7.2.5. SAMPLE PERIOD AND REPORT PERIOD The DAS defines two principal time periods by which sample readings are taken and permanently recorded: SAMPLE PERIOD: Determines how often DAS temporarily records a sample reading of the parameter in volatile memory.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer To define the REPORT PERIOD, follow the instruction shown in Figure 7-3, then press: Edit Data Channel Menu SETUP X.X Use PREV and NEXT to scroll to the data channel to be edited. 0) CONC: PREV NEXT SETUP X.X EDIT PRINT EXIT Press SET> until you reach REPORT PERIOD … SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM Edit Data Channel Menu SETUP X.X 0) CONC: PREV NEXT SETUP X.X EDIT PRINT EXIT Press SET> until… SETUP X.X EDIT SETUP X.X YES will delete all data in this channel. Toggle buttons to set number of records (1-99999) YES PRINT EXIT EDIT RECORDS (DELETEs DATA)? NO SETUP X.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer 7.2.7. RS-232 REPORT FUNCTION The M DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user. To enable automatic COMM port reporting, follow the instruction shown in Figure 7-3, then press: Edit Data Channel Menu SETUP X.X PREV NEXT SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM To disable a data channel, follow the instruction shown in Figure 7-3, then press: Edit Data Channel Menu SETUP X.X PREV NEXT SETUP X.X EDIT PRINT EXIT Press SET> until… SETUP X.X EDIT SETUP X.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer 7.2.11. HOLDOFF FEATURE The DAS HOLDOFF feature allows to prevent data collection during calibrations and during the DAS_HOLDOFF period enabled and specified in the VARS (refer to Section 6.8). To enable or disable the HOLDOFF, follow the instruction shown in Figure 7-3, then press: Edit Data Channel Menu SETUP X.X 0) CONC: PREV NEXT SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Data Acquisition System (DAS) and APICOM Download, view, graph and save data for predictive diagnostics or data analysis. Retrieve, view, edit, save and upload DAS configurations (Section 7.4). Check on system parameters for trouble-shooting and quality control. APICOM is very helpful for initial setup, data analysis, maintenance and troubleshooting. Figure 7-15 shows an example of APICOM being used to remotely configuration the DAS feature.
Data Acquisition System (DAS) and APICOM Teledyne API - T100 UV Fluorescence SO2 Analyzer 7.4. REMOTE DAS CONFIGURATION VIA APICOM Editing channels, parameters and triggering events as described in this section is performed via the APICOM remote control program using the graphic interface similar to the example shown in Figure 7-14. Refer to Section 8 for details on remote access to the T100 analyzer.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Figure 7-15: Data Acquisition System (DAS) and APICOM DAS Configuration Through a Terminal Emulation Program Both procedures are best started by downloading the default DAS configuration, getting familiar with its command structure and syntax conventions, and then altering a copy of the original file offline before uploading the new configuration.
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8. REMOTE OPERATION OF THE ANALYZER This section provides information needed when using external digital and serial I/O and when using Hessen protocol for remote operation. It also provides references to communications-related manuals. 8.1. REMOTE OPERATION USING THE EXTERNAL DIGITAL I/O 8.1.1. STATUS OUTPUTS The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current.
Remote Operation of the Analyzer Teledyne API - T100 UV Fluorescence SO2 Analyzer STATUS 7 8 D Connect to Internal 6 + Ground of Monitoring 5 DIAGNOSTIC MODE HIGH RANGE 4 SPAN CAL 3 ZERO CAL 2 CONC VALID SYSTEM OK 1 Figure 8-1: Status Output Connector Table 8-1: Status Output Pin Assignments CONNECTOR PIN STATUS 1 2 3 4 5 6 7-8 System Ok ON if no faults are present. Conc Valid ON if concentration measurement is valid, OFF when invalid.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Remote Operation of the Analyzer Table 8-2: Control Input Pin Assignments INPUT STATUS CONDITION WHEN ENABLED A External Zero Cal Zero calibration mode is activated. The mode field of the display will read ZERO CAL R. B External Span Cal Span calibration mode is activated. The mode field of the display will read SPAN CAL R. C Unused D Unused E Unused F Unused Digital Ground Provided to ground an external device (e.g., recorder).
Remote Operation of the Analyzer Teledyne API - T100 UV Fluorescence SO2 Analyzer CONTROL IN B C D E F + U SPAN ZERO A - 5 VDC Power Supply + Figure 8-3: Control Inputs with External 5 V Power Supply 8.2. REMOTE OPERATION USING THE EXTERNAL SERIAL I/O 8.2.1. TERMINAL OPERATING MODES The T100 can be remotely configured, calibrated or queried for stored data through the serial ports.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Remote Operation of the Analyzer 8.2.3. COMMAND SYNTAX Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character. All Commands follow the syntax: X [ID] COMMAND Where: X is the command type (one letter) that defines the type of command. Allowed designators are listed in Table 6-25 and Appendix A-6.
Remote Operation of the Analyzer Teledyne API - T100 UV Fluorescence SO2 Analyzer point.) Scientific notation is not permitted. For example, +1.0, 1234.5678, -0.1, 1 are all valid floating-point numbers. Boolean expressions are used to specify the value of variables or I/O signals that may assume only two values. They are denoted by the keywords ON and OFF.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Remote Operation of the Analyzer for trouble-shooting and reference purposes. Terminal emulation programs such as HyperTerminal can capture these messages to text files for later review. 8.3. REMOTE ACCESS BY MODEM The T100 can be connected to a modem for remote access. This requires a cable between the analyzer’s COM port and the modem, typically a DB-9F to DB-25M cable (available from Teledyne API with P/N WR0000024).
Remote Operation of the Analyzer Teledyne API - T100 UV Fluorescence SO2 Analyzer To change this setting, access the COMMUNICATIONS Menu (refer to Figure 5-13), then press: SETUP X.X ID COMMUNICATIONS MENU INET COM1 SETUP X.X SET> EDIT Select which COM Port is tested EXIT COM1 BAUD RATE:19200 EDIT SETUP X.X EXIT COM1 MODEM INIT:AT Y &D &H EXIT EDIT SETUP X.X move the [ ] cursor left and right along the text string EXIT COM1 MODE:0 SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Remote Operation of the Analyzer To initialize the modem, access the COMMUNICATIONS Menu (refer to Figure 5-13), then press: SETUP X.X ID COMMUNICATIONS MENU INET COM1 SETUP X.X SET> EDIT SETUP X.X Select which COM Port is tested EXIT COM1 BAUD RATE:19200 EDIT EXIT COM1 MODEM INIT:AT Y &D &H EDIT EXIT COM1 INITIALIZE MODEM INIT SETUP X.X EXIT returns to the Communications Menu. EXIT COM1 MODE:0 SETUP X.
Remote Operation of the Analyzer Teledyne API - T100 UV Fluorescence SO2 Analyzer LOGON SUCCESSFUL - Correct password given LOGON FAILED - Password not given or incorrect LOGOFF SUCCESSFUL - Connection terminated successfully To log on to the T100 analyzer with SECURITY MODE feature enabled, type: LOGON 940331 940331 is the default password. To change the default password, use the variable RS232_PASS issued as follows: V RS-232_PASS=NNNNNN Where N is any numeral between 0 and 9. 8.5.
9. CALIBRATION PROCEDURES This section describes the calibration procedures for the T100. All of the methods described in this section can be initiated and controlled through the COM ports. IMPORTANT IMPACT ON READINGS OR DATA If you are using the T100 for US-EPA controlled monitoring, refer to Section 10 for information on the EPA calibration protocol. 9.1.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer 9.1.1.1. ZERO AIR Zero air is similar in chemical composition to the Earth’s atmosphere but scrubbed of all components that might affect the analyzer’s readings. For SO2 measuring devices, zero air should be similar in composition to the sample gas but devoid of SO2 and large amounts of hydrocarbons, nitrogen oxide (NO) and with a water vapor dew point ≤ -15° C.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 9.1.2. DATA RECORDING DEVICES A strip chart recorder, data acquisition system or digital data acquisition system should be used to record data from the T100’s serial or analog outputs. If analog readings are used, the response of the recording system should be checked against a NIST traceable voltage source or meter. Data recording device should be capable of bi-polar operation so that negative readings can be recorded.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer MODEL 701 Zero Air Generator Source of SAMPLE Gas MODEL 700 Gas Dilution Calibrator (Remove during calibration) (with Ozone Bench Option) Calibrated SO2 GAS VENT (At high concentration) SAMPLE Chassis EXHAUST OR MODEL 701 Zero Air Generator 3-way Valve (Remove during calibration) Needle valve to control flow Calibrated SO2 GAS Chassis SAMPLE VENT (At high concentration) Source of SAMPLE Gas EXHAUST Figure 9-1: Setup
Teledyne API - T100 UV Fluorescence SO2 Analyzer SAMPLE Calibration Procedures RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL The SO2 span concentration values automatically default to 450.0 Conc. To change this value to the actual concentration of the span gas, enter the number by pressing the each digit until the expected value appears. The span gas concentration should always be 90% of the selected reporting range SETUP M-P CAL RANGE = 500.000 PPB < TST TST > ZERO SO2 =XXX.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer SAMPLE RANGE = 500.0 PPB < TST TST > CAL SAMPLE SO2 =XXX.X SETUP RANGE = 500.0 PPB < TST TST > CAL Set the Display to show the SO2 STB test function. This function calculates the stability of the SO2 measurement SO2 =XXX.X SETUP ACTION: Allow zero gas to enter the sample port at the rear of the instrument. Wait until SO2 STB falls below 0.5 ppb. M-P CAL SO2 STB=X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer IMPORTANT Calibration Procedures IMPACT ON READINGS OR DATA If the ZERO or SPAN buttons are not displayed during zero or span calibration, the measured concentration value is too different from the expected value and the analyzer does not allow zeroing or spanning the instrument. Refer to Section 12.4 for more information on calibration problems. 9.3.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer 9.4. MANUAL CALIBRATION WITH ZERO/SPAN VALVES Zero and Span calibrations using the Zero/Span Valve option are similar to that described in Section 7.2, except that: Zero air and span gas are supplied to the analyzer through the zero gas and span gas inlets rather than through the sample inlet.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures STEP TWO: Set the expected SO2 span gas value: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL The SO2 span concentration values automatically default to 450.0 Conc. To change this value to the actual concentration of the span gas, enter the number by pressing each digit until the expected value appears.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer Step Three: Perform the calibration or calibration check according to the following flow chart: SAMPLE RANGE = 500.000 PPB < TST TST > CAL CALZ CALS SAMPLE STABIL=XXX.X PPB < TST TST > CAL CALZ CALS Analyzer enters ZERO CAL mode. SO2 =XXX.X SETUP SO2 =XXX.X SETUP ACTION: Allow zero gas to enter the sample port at the rear of the instrument. ZERO CAL M STABIL=XXX.X PPB < TST TST > ZERO ZERO CAL M SO2 =XXX.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 9.5. MANUAL CALIBRATION WITH IZS OPTION Under the best conditions, the accuracy off the SO2 effusion rate of the IZS option’s permeation tube is about ±5%. This can be subject to significant amounts of drift as the tube ages and the amount of SO2 contained in the tube is depleted.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer To perform a manual calibration check of an analyzer with a zero/span valve or IZS Option installed, use the following method: STEP ONE: Connect the sources of Zero Air and Span Gas as shown below.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures STEP TWO: Perform the zero/span check. SAMPLE Scroll to the STABIL test function. < TST TST > CAL CALZ CALS SAMPLE Wait until STABIL falls below 0.5 ppb. This may take several minutes. RANGE = 500.000 PPB STABIL=XXX.X PPB < TST TST > CAL CALZ CALS ZERO CAL M STABIL=XXX.X PPB < TST TST > ZERO SAMPLE The value of STABIL may jump significantly. Wait until STABIL falls below 0.5 ppb. This may take several minutes.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer 9.7. MANUAL CALIBRATION IN DUAL OR AUTO REPORTING RANGE MODES When the analyzer is in either Dual or Auto Range modes the user must run a separate calibration procedure for each range. After pressing the CAL, CALZ or CALS buttons the user is prompted for the range that is to be calibrated as seen in the CALZ example below: SAMPLE RANGE = 500.000 PPB SO2 =XXX.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures If contact closures are used in conjunction with the analyzer’s AutoCal (refer to Section 9.8) feature and the AutoCal attribute CALIBRATE is enabled, the T100 will not recalibrate the analyzer until the contact is opened. At this point, the new calibration values will be recorded before the instrument returns to SAMPLE mode.
Calibration Procedures Note Teledyne API - T100 UV Fluorescence SO2 Analyzer The CALIBRATE attribute must always be set to OFF for analyzers used in US EPA controlled applications that have IZS option installed. Calibration of instruments used in US EPA related applications should only be performed using external sources of zero air and span gas with an accuracy traceable to EPA or NIST standards and supplied through the analyzer’s sample port (refer to Section 9.2).
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures To program the sample sequence shown in Table 9-4: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL CALZ CZLS SETUP X.X SETUP PRIMARY SETUP MENU SEQ 1) DISABLED SETUP X.X EXIT SEQ 2) DISABLED SETUP X.X EXIT MODE: DISABLED MODE: ZERO ENTR EXIT MODE: ZERO–SPAN SETUP X.X ENTR EXIT SEQ 2) ZERO–SPAN, 1:00:00 PREV NEXT MODE SET Default value is ON SETUP X.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer With dynamic calibration turned on, the state of the internal setup variables DYN_SPAN and DYN_ZERO is set to ON and the instrument will reset the slope and offset values for the SO2 response each time the AutoCal program runs. This continuous re-adjustment of calibration parameters can often mask subtle fault conditions in the analyzer.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 9.10. CALIBRATION OF OPTIONAL SENSORS This section presents calibration procedures for the O2 sensor option and for the CO2 sensor option. 9.10.1. O2 SENSOR CALIBRATION Calibration begins with connecting the zero and span gases, then setting the concentration values. 9.10.1.1.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer Figure 9-14: 204 O2 Span Gas Concentration Set Up 06807C DCN6650
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 9.10.1.3. ACTIVATE O2 SENSOR STABILITY FUNCTION To change the stability test function from SO2 concentration to the O2 sensor output, press: Figure 9-15: IMPORTANT 06807C DCN6650 Activate O2 Sensor Stability Function IMPACT ON READINGS OR DATA Use the same procedure to reset the STB test function to SO2 when the O2 calibration procedure is complete.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer 9.10.1.4.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 9.10.2. CO2 SENSOR CALIBRATION Calibration begins with connecting the zero and span gases, then setting the concentration values. 9.10.2.1.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer 9.10.2.2. SET CO2 SPAN GAS CONCENTRATION Set the expected CO2 span gas concentration. This should be equal to the percent concentration of the CO2 span gas of the selected reporting range (default factory setting = 12%).
Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibration Procedures 9.10.2.3. ACTIVATE CO2 SENSOR STABILITY FUNCTION To change the stability test function from SO2 concentration to the CO2 sensor output, press: Figure 9-19: IMPORTANT 06807C DCN6650 Activate CO2 Sensor Stability Function IMPACT ON READINGS OR DATA Use the same procedure to reset the STB test function to SO2 when the CO2 calibration procedure is complete.
Calibration Procedures Teledyne API - T100 UV Fluorescence SO2 Analyzer 9.10.2.4.
10. EPA PROTOCOL CALIBRATION 10.1. CALIBRATION REQUIREMENTS If the T100 is to be used for EPA SLAMS monitoring, it must be calibrated in accordance with the instructions in this section. In order to insure that high quality, accurate measurements are obtained at all times, the T100 must be calibrated prior to use.
EPA Protocol Calibration Teledyne API - T100 UV Fluorescence SO2 Analyzer Calibrations should be carried out at the field monitoring site. The Analyzer should be in operation for at least several hours (preferably overnight) before calibration so that it is fully warmed up and its operation has stabilized.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Table 10-2: EPA Protocol Calibration Activity Matrix for Calibration Procedure EQUIPMENT & SUPPLIES ACCEPTANCE LIMITS ACTION IF FREQUENCY AND METHOD REQUIREMENTS ARE NOT OF MEASUREMENT MET Calibration gases NIST traceable Assayed against an NISTSRM semi-annually, Sec. 2.0.7, (Q.A. Handbook) Working gas standard is unstable, and/or measurement method is out of control; take corrective action such as obtaining new calibration gas.
EPA Protocol Calibration Teledyne API - T100 UV Fluorescence SO2 Analyzer 10.1.5. CALIBRATION FREQUENCY To ensure accurate measurements of the SO2 concentrations, calibrate the analyzer at the time of installation, and re-calibrate it: No later than three months after the most recent calibration or performance audit to indicate an acceptable analyzer calibration. An interruption of more than a few days in analyzer operation. Any repairs which might affect its calibration.
Teledyne API - T100 UV Fluorescence SO2 Analyzer EPA Protocol Calibration 10.1.7. SUMMARY OF QUALITY ASSURANCE CHECKS The following items should be checked on a regularly scheduled basis to assure high quality data from the T100. Refer to Table 10-3 for a summary of activities. Also the QA Handbook should be checked for specific procedures.
EPA Protocol Calibration Table 10-4: Teledyne API - T100 UV Fluorescence SO2 Analyzer Definition of Level 1 and Level 2 Zero and Span Checks (Refer to Section 2.0.9 of Q.A. Handbook for Air Pollution Measurement Systems) LEVEL 1 ZERO AND SPAN CALIBRATION LEVEL 2 ZERO AND SPAN CHECK A Level 1 zero and span calibration is a simplified, twopoint analyzer calibration used when analyzer linearity does not need to be checked or verified.
Teledyne API - T100 UV Fluorescence SO2 Analyzer EPA Protocol Calibration 10.3. ZERO AND SPAN CHECKS A system of Level 1 and Level 2 zero span checks (refer to Table 10-4) is recommended. These checks must be conducted in accordance with the specific guidance given in the Q.A. Handbook Subsection 9.1 of Section 2.0.9. It is recommended Level 1 zero and span checks conducted every two weeks. Level 2 checks should be conducted in between the Level 1 checks at a frequency desired by the user.
EPA Protocol Calibration Teledyne API - T100 UV Fluorescence SO2 Analyzer Single range selection. Refer to Section 5.4.3.1 of this manual. If the instrument will be used on more than one range, it should be calibrated separately on each applicable range. Automatic temperature/pressure compensation should be enabled. Refer to Section 5.5. Alternate units: ensure that the ppb units are selected for EPA monitoring. Refer to Section 5.4.4.
Teledyne API - T100 UV Fluorescence SO2 Analyzer EPA Protocol Calibration 10.5. DYNAMIC MULTIPOINT SPAN CALIBRATION Dynamic calibration involves introducing gas samples of known concentrations to an instrument in order to record the instruments performance at a predetermined sensitivity and to derive a calibration relationship. A minimum of three reference points and one zero point uniformly spaced covering 0 to 90 percent of the operating range are recommended to define this relationship.
EPA Protocol Calibration Teledyne API - T100 UV Fluorescence SO2 Analyzer 10.6. SPECIAL CALIBRATION REQUIREMENTS FOR DUAL RANGE OR AUTO RANGE If Dual Range or Auto Range is selected, then calibration for Range1 and Range2 should be performed separately. For zero and span point calibration, follow the procedure described in Section 9.2. Repeat the procedure for both the HIGH and LOW Ranges. 10.7. REFERENCES 1.
PART III MAINTENANCE AND SERVICE 06807C DCN6650 221
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11. INSTRUMENT MAINTENANCE Predictive diagnostic functions including data acquisition, failure warnings and alarms built into the analyzer allow the user to determine when repairs are necessary. However, preventive maintenance procedures that, when performed regularly, will help to ensure that the analyzer continues to operate accurately and reliably over its lifetime. Maintenance procedures are covered in this section, followed by troubleshooting and service procedures in Section 12 of this manual.
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Teledyne API – T100 UV Fluorescence SO2 Analyzer Instrument Maintenance 11.1. MAINTENANCE SCHEDULE Table 11-1 is the recommended maintenance schedule for the T100. Please note that in certain environments with high levels of dust, humidity or pollutant levels some maintenance procedures may need to be performed more often than shown. Table 11-1: ITEM ACTION FREQUENCY CAL CHECK MANUAL SECTION Particulate filter Change particle filter Weekly No 11.3.
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Teledyne API – T100 UV Fluorescence SO2 Analyzer Instrument Maintenance 11.2. PREDICTIVE DIAGNOSTICS The analyzer’s test functions can be used to predict failures by looking at trends in their values (refer to Table 11-2) and by comparing them values recorded for them at the factory and recorded on the T100 Final Test and Validation Data Form (Teledyne API P/N 04551) that was shipped with your analyzer.
Instrument Maintenance Teledyne API - T100 UV Fluorescence SO2 Analyzer 11.3. MAINTENANCE PROCEDURES The following procedures need to be performed regularly as part of the standard maintenance of the T100. 11.3.1. CHANGING THE SAMPLE PARTICULATE FILTER The particulate filter should be inspected often for signs of plugging or excess dirt. It should be replaced according to the service interval in Table 11-1 even without obvious signs of dirt.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Instrument Maintenance 3. Carefully remove the retaining ring, glass window, PTFE O-ring and filter element. 4. Replace the filter element, carefully centering it in the bottom of the holder. 5. Re-install the PTFE O-ring with the notches facing up, the glass cover, then screw on the hold-down ring and hand-tighten the assembly. Inspect the (visible) seal between the edge of the glass window and the O-ring to assure proper gas tightness. 6.
Instrument Maintenance Teledyne API - T100 UV Fluorescence SO2 Analyzer Appendix B) comes with a Material and Safety Data Sheet, which contains more information on these chemicals. 5. Refill the scrubber with charcoal at the bottom. 6. Tighten the cap on the scrubber - hand-tight only. 7. Replace the DFU filter, if required, with a new unit and discard the old. 8. Replace the scrubber assembly into its clips on the rear panel. 9. Reconnect the plastic tubing to the fitting of the particle filter. 10.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Instrument Maintenance 5. Take out the components of the assembly: a spring, a sintered filter, two O-rings and the critical flow orifice. You may need to use a scribe or pressure from the vacuum port to get the parts out of the manifold. 6. Discard the two O-rings and the sintered filter. 7. Replace the critical flow orifice. 8. Let the part dry. 9. Re-assemble the parts as shown in Figure 11-2 using a new filter and o-rings. 10.
Instrument Maintenance Teledyne API - T100 UV Fluorescence SO2 Analyzer 5. If there is a PMT response to the external light, symmetrically tighten the sample chamber mounting screws or replace the 1/4” vacuum tubing with new, black PTFE tubing (this tubing will fade with time and become transparent). Often, light leaks are also caused by O-rings being left out of the assembly. 6. Carefully replace the analyzer cover. 7. If tubing was changed, carry out a leak check (refer to Section 11.3.6). 11.3.6.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Instrument Maintenance 11.3.7. PERFORMING A SAMPLE FLOW CHECK IMPORTANT IMPACT ON READINGS OR DATA Use a separate, calibrated flow meter capable of measuring flows between 0 and 1000 cm³/min to measure the gas flow rate though the analyzer. For this procedure, do not refer to the built in flow measurement shown in the front panel display screen.
Instrument Maintenance Teledyne API - T100 UV Fluorescence SO2 Analyzer 1. Turn off the analyzer. 2. Disconnect the pneumatic tubing attached to both ends of the scrubber’s inner tubing. 3. One end is connected to the sample particulate filter assembly and the other end is connected to the reaction cell assembly. 4. Both ends are made of the 1/8" black Teflon tubing. 5. Cap one end of the hydrocarbon scrubber. 6.
12. TROUBLESHOOTING & SERVICE This section contains a variety of methods for identifying and solving performance problems with the analyzer. Note: To support your understanding of the technical details of maintenance, Section 13, Principles of Operation, provides information about how the instrument works. CAUTION THE OPERATIONS OUTLINED IN THIS SECTION MUST BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 12.1. GENERAL TROUBLESHOOTING The T100 has been designed so that problems can be rapidly detected, evaluated and repaired. During operation, it continuously performs diagnostic tests and provides the ability to evaluate its key operating parameters without disturbing monitoring operations. A systematic approach to troubleshooting will generally consist of the following five steps: 1.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service The analyzer also issues a message via the serial port(s). To view or clear a warning message press: SAMPLE In WARNING mode, buttons replaced with TEST button. Pressing TEST switches to SAMPLE mode and hides warning messages until new warning(s) are activated. TEST SAMPLE RANGE = 500.0 PPB CAL RANGE = 500.0 PPB < TST TST > CAL SAMPLE If warning messages reappear, the cause needs to be found.
Troubleshooting & Service Table 12-1: Teledyne API - T100 UV Fluorescence SO2 Analyzer Warning Messages - Indicated Failures Warning Message Fault Condition Possible Causes ANALOG CAL WARNING The instruments A/D circuitry or one of its analog outputs is not calibrated BOX TEMP WARNING Box Temp is < 5°C or > 48°C. CANNOT DYN SPAN Dynamic Span operation failed Dynamic Zero operation failed Configuration and Calibration data reset to original Factory state.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Warning Message Fault Condition Troubleshooting & Service Possible Causes If sample pressure is < 10 in-hg: SAMPLE PRES WARN o Blocked particulate filter o Blocked sample inlet/gas line o Failed pressure sensor/circuitry If sample pressure is > 35 in-hg: o Blocked vent line on pressurized sample/zero/span gas supply o Bad pressure sensor/circuitry The computer has This message occurs at power on. SYSTEM RESET rebooted.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer Sample Pressure measurements are represented in terms of absolute pressure because this is the least ambiguous method reporting gas pressure. Absolute atmospheric pressure is about 29.92 in-Hg-A at sea level. It decreases about 1 in-Hg per 1000 ft gain in altitude. A variety of factors such as air conditioning systems, passing storms, and air temperature, can also cause changes in the absolute atmospheric pressure.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 12.1.3. USING THE DIAGNOSTIC SIGNAL I/O FUNCTIONS The signal I/O parameters found under the diagnostics (DIAG) menu combined with a thorough understanding of the instrument’s principles of operation (refer to Section 13) are useful for troubleshooting in three ways: The technician can view the raw, unprocessed signal level of the analyzer’s critical inputs and outputs.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE SETUP ENTER SETUP PASS : 818 8 1 ENTR EXIT 8 PRIMARY SETUP MENU SETUP X.X CFG DAS RNGE PASS CLK MORE EXIT SECONDARY SETUP MENU SETUP X.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 12.2. STATUS LEDS Several color-coded, light-emitting diodes (LEDs) are located inside the instrument to determine if the analyzer’s CPU, I2C communications bus and relay board are functioning properly. 12.2.1. MOTHERBOARD STATUS INDICATOR (WATCHDOG) DS5, a red LED on the upper portion of the motherboard, just to the right of the CPU board, flashes when the CPU is running the main program.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 12.2.3. RELAY BOARD STATUS LEDS The most important status LED on the relay board is the red I2C Bus watch-dog LED, labeled D1 (or W/D), which indicates the health of the I2C communications bus. This LED is located in the upper left-hand corner of the relay board when looking at the electronic components.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service finger over the inlet and see if it gets sucked in by the vacuum or, more properly, use a flow meter to measure the actual flow. If a proper flow of approximately 650 cm³/min exists, contact Technical Support. If there is no flow or low flow, continue with the next step. Check that the sample pressure is at or around 28 (or about1 in-Hg-A below ambient atmospheric pressure). 12.3.2.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer Check for disconnected cables to the sensor module. Carry out an electrical test with the ELECTRICAL TEST (ETEST) procedure in the diagnostics menu, refer to Section 5.9.5. If this test produces a concentration reading, the analyzer’s electronic signal path is working. Carry out an optical test using the OPTIC TEST (OTEST) procedure in the diagnostics menu, refer to Section 5.9.4.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 12.4.5. INABILITY TO ZERO - NO ZERO BUTTON In general, the T100 will not display certain control buttons whenever the actual value of a parameter is outside of the expected range for that parameter. If the calibration menu does not show a ZERO button when carrying out a zero calibration, the actual gas concentration must be significantly different from the actual zero point (as per last calibration), which can have several reasons.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 12.4.7. DISCREPANCY BETWEEN ANALOG OUTPUT AND DISPLAY If the concentration reported through the analog outputs does not agree with the value reported on the front panel, you may need to re-calibrate the analog outputs. This becomes more likely when using a low concentration or low analog output range. Analog outputs running at 0.1 V full scale should always be calibrated manually. Refer to Section 5.9.3.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service If neither of the Ethernet cable’s two status LED’s (located on the back of the cable connector) is lit while the instrument is connected to a network: Verify that the instrument is being connected to an active network jack. Check the internal cable connection between the Ethernet card and the CPU board. 12.6.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer J2: Power Configuration Jumper Figure 12-4: Location of Relay Board Power Configuration Jumper AC Configuration of the pump is accomplished via an in-line, hard wired, set of connections. Call Teledyne API’s Technical Support Department for more information. 12.6.2.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service Table 12-5: DC Power Supply Acceptable Levels CHECK RELAY BOARD TEST POINTS POWER SUPPLY VOLTAGE FROM TEST POINT MIN V MAX V 2 +4.80 +5.25 TO TEST POINT NAME # NAME # DGND 1 +5 PS1 +5 PS1 +15 AGND 3 +15 4 +13.5 +16.0 PS1 -15 AGND 3 -15V 5 -14.0 -16.0 PS1 AGND AGND 3 DGND 1 -0.05 +0.05 PS1 Chassis DGND 1 Chassis N/A -0.05 +0.05 PS2 +12 +12V Ret 6 +12V 7 +11.8 +12.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 12.6.6. RELAY BOARD The relay board circuit can most easily be checked by observing the condition of its status LEDs as described in Section 12.2, and the associated output when toggled on and off through the SIGNAL I/O function in the DIAG menu, refer to Section 5.9.1.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 12.6.7.2. ANALOG OUTPUT VOLTAGES To verify that the analog outputs are working properly, connect a voltmeter to the output in question and perform an analog output step test as described in Section 5.9.2. For each of the steps, taking into account any offset that may have been programmed into the channel (refer to Section 5.9.3.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 12.6.7.4. CONTROL INPUTS The control input bits can be tested by the following procedure: 1. Connect a jumper from the +5 V pin on the STATUS connector to the U on the CONTROL IN connector. 2. Connect a second jumper from the pin on the STATUS connector to the A pin on the CONTROL IN connector. The instrument should switch from SAMPLE mode to ZERO CAL R mode. 3.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 12.6.9.2. MODEM OR TERMINAL OPERATION These are the general steps for troubleshooting problems with a modem connected to a Teledyne API analyzer. Check cables for proper connection to the modem, terminal or computer. Check the correct position of the DTE/DCE switch as described in Section 6.1. Check the correct setup command (refer to Section 8.3). Verify that the Ready to Send (RTS) signal is at logic high.
Troubleshooting & Service Figure 12-5: Teledyne API - T100 UV Fluorescence SO2 Analyzer Manual Activation of the UV Light Shutter 12.6.11. PMT SENSOR The photo multiplier tube detects the light emitted by the UV excited fluorescence of SO2. It has a gain of about 500000 to 1000000. It is not possible to test the detector outside of the instrument in the field. The best way to determine if the PMT is working properly is by using the optical test (OTEST), which is described in Section 5.9.4.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service the supply. The second is the programming voltage which is generated on the Preamp Board. This power supply is unlike a traditional PMT HVPS. It is like having 10 independent power supplies, one to each pin of the PMT. The test procedure below allows you to test each supply. 1. Check the HVPS test function via the front panel and record the reading level.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 12.6.16. SAMPLE PRESSURE Measure the voltage across test points TP1 and TP4. With the sample pump disconnected or turned off, this voltage should be 4500 250 mV. With the pump running, it should be about 0.2 V less as the sample pressure drops by about 1 in-Hg-A from ambient pressure. If this voltage is significantly different, the pressure transducer S2 or the board may be faulty.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service VDC. The temperature set point (hard-wired into the preamplifier board) will vary by about ±1 C due to component tolerances. The actual temperature will be maintained to within 0.1 C around that set point. On power-up of the analyzer, the front panel enables the user to watch that temperature drop from about ambient temperature down to its set point of 6-8° C.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 7. It may be necessary to straighten the pins somewhat to fit them into the socket. Press the DOM all the way in and reinsert the offset clip. 8. Close the rear panel and turn on power to the machine. 9. If the replacement DOM carries a firmware revision, re-enter all of the setup information. 12.7.2. SENSOR MODULE REPAIR & CLEANING CAUTION - GENERAL SAFETY HAZARD Do not look at the UV lamp while the unit is operating.
Teledyne API - T100 UV Fluorescence SO2 Analyzer IMPORTANT Troubleshooting & Service IMPACT ON READINGS OR DATA After any repair or service has been performed on the sensor module, the T100 should be allowed to warm up for 60 minutes. Always perform a leak check (refer to Section 11.3.6) and calibrate the analyzer (refer to Section 9) before placing it back in service. 12.7.2.1.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer Mounting Screw PMT Housing Sample Chamber Mounting Screw Figure 12-7: Mounting Screw Sensor Module Mounting Screws Follow the above steps in reverse order to reinstall the sensor module. 12.7.2.2. CLEANING THE SAMPLE CHAMBER IMPORTANT IMPACT ON READINGS OR DATA The sample chamber should only be opened or cleaned on instructions from the Teledyne API Technical Support department.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service To clean the sample chamber: 1. Remove the sensor module as described in Section 12.7.2.1. 2. Remove the sample chamber mounting bracket by unscrewing the four bracket screws. Figure 12-8: Sample Chamber Mounting Bracket 3. Unscrew the 4 hexagonal standoffs. 4. Gently remove the chamber cover. 5. Using a lint-free cloth dampened with distilled water, wipe the inside surface of the chamber and the chamber cover. 6.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer To clean the PMT Lens and filter: 1. Remove the sensor module as described in Section 12.7.2.1. Figure 12-9: Hex Screw Between Lens Housing and Sample Chamber 2. Remove the sample chamber from the PMT lens and filter housing by unscrewing the 4 hex screws that fasten the chamber to the housing. 3. Remove the four lens cover screws.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Figure 12-10: Troubleshooting & Service UV Lens Housing / Filter Housing 4. Remove the lens/filter cover. 5. Carefully remove the PMT lens and set it aside on soft, lint-free cloth. 6. Remove the 3-piece, lens/filter spacer. 7. Carefully remove the PMT filter and set it aside on soft, lint-free cloth. Figure 12-11: PMT UV Filter Housing Disassembled 8.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 11. Reattach the lens / filter housing to the sample chamber. 12. Reattach the sample chamber to the PMT housing. 13. Reinstall the sensor module into the T100. 14. Close the instrument. 15. Turn the T100 on and let it warm up for 60 minutes. 16. Perform a leak check (refer to Section 11.3.6). 17. Calibrate the analyzer (refer to Section 9). 12.7.2.4.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service Figure 12-12: Disassembling the Shutter Assembly 6. Carefully remove the UV filter. 7. Install the UV filter. 8. Handle carefully and never touch the filter’s surface. 9. UV filter’s wider ring side should be facing out. 10. Install UV filter retainer and tighten screws. 11. Install the shutter cover and minifit connector. Tighten 4 shutter cover screws. 12. Reinstall the sensor module and Plug J4 connector into the motherboard.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer Lamp Positioning – The UV output level of the lamp is not even across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining through the UV filter/lens and into the reaction cell. Changes to the physical alignment of the lamp can affect the analyzers ability to accurately measure SO2.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 1. Set the analyzer display to show the signal I/O function, UVLAMP_SIGNAL (refer to Section 12.1.3). UVLAMP_SIGNAL is function 33. 2. Slightly loosen the large brass thumbscrew located on the shutter housing (refer to Figure 12-14) so that the lamp can be moved. Figure 12-14.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer Figure 12-15: Location of UV Reference Detector Potentiometer 5. Finger tighten the thumbscrew. CAUTION - GENERAL SAFETY HAZARD DO NOT over tighten the thumbscrew, as over-tightening can cause breakage to the lamp and consequently release mercury into the area. 12.7.2.6. REPLACING THE UV LAMP CAUTION - GENERAL SAFETY HAZARD Do not look at the UV lamp while the unit is operating. UV light can cause eye damage.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 6. Insert the new UV lamp into the bracket. 7. Tighten the two UV lamp bracket screws, but leave the brass thumb screw untightened. 8. Connect the new UV lamp to the power supply. 9. Turn the instrument on and perform the UV adjustment procedure as defined in section 12.7.2.5. 10. Finger tighten the thumbscrew.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer PMT Housing End Plate This is the entry to the PMT Exchange PMT Output Connector PMT Preamp PCA PMT Power Supply & Aux.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 10. Change the PMT or the HVPS or both, clean the PMT glass tube with a clean, antistatic wipe and DO NOT TOUCH it after cleaning. 11. If the cold block or TEC is to be changed disconnect the TEC driver board from the preamplifier board. Remove the cooler fan duct (4 screws on its side) including the driver board. Disconnect the driver board from the TEC and set the sub-assembly aside.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 21. Power up the analyzer and verify the basic operation of the analyzer using the ETEST and OTEST features (refer to Section 6.9.5 and 6.9.6) or by measuring calibrated zero and span gases. 22. Allow the instrument to warm up for 60 minutes. 23. Perform a PMT Hardware calibration (refer to Section 12.7.2.8). 24. Perform a zero point and span calibration (refer to Section 9). 12.7.2.8.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Troubleshooting & Service 13. Turn the gain adjustment potentiometer clockwise to its maximum setting. 14. Set the front panel display to show STABIL (refer to Section 4.1.1). 15. Feed span gas into the analyzer. 16. Wait until the STABIL value is below 0.5 ppb. IMPORTANT IMPACT ON READINGS OR DATA Use a span gas equal to 80% of the reporting range. Example: for a reporting range of 500 ppb, use a span gas of 400 ppb. 17.
Troubleshooting & Service Teledyne API - T100 UV Fluorescence SO2 Analyzer 12.8. FREQUENTLY ASKED QUESTIONS (FAQS) The following list contains some of the most commonly asked questions relating to the T100 SO2 Analyzer. QUESTION ANSWER Why is the ZERO or SPAN button not displayed during calibration? The T100 disables these buttons when the expected span or zero value entered by the users is too different from the gas concentration actually measured value at the time.
Teledyne API - T100 UV Fluorescence SO2 Analyzer QUESTION How do I program and use them? Troubleshooting & Service ANSWER How long does the sample pump last? The sample pump should last about one year and the pump diaphragms should to be replaced annually or when necessary. Use the PRES test function displayed via the front panel to see if the diaphragm needs replacement (refer to Section 12.1.2).
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13. PRINCIPLES OF OPERATION This section describes the principles of operation for the T100 SO2 analyzer (Section 13.1), for the optional O2 sensor (Section 13.2) and for the optional CO2 sensor (Section 13.3). It also describes the principles of operation for pneumatics (Section 13.4), electronics (Section 13.5), communication interfaces (13.6) and software (13.7). 13.1.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer The first stage (Equation 13-1) occurs when SO2 molecules are struck by photons of the appropriate ultraviolet wavelength. In the case of the T100, a band pass filter between the source of the UV light and the affected gas limits the wavelength of the light to approximately 214 nm. The SO2 absorbs some of energy from the UV light causing one of the electrons of the SO2 molecule to move to a higher energy orbital state.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation x = The distance between the UV source and the SO2 molecule(s) being affected (path length). The second stage of this reaction occurs after the SO2 reaches its excited state (SO2*). Because the system will seek the lowest available stable energy state, the SO2* molecule quickly returns to its ground state (Equation 10-3) by giving off the excess energy in the form of a photon (h).
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer The Model 100 E UV Fluorescence SO2 Analyzer is specifically designed to create these circumstances. The light path is very short (x). A reference detector measures the intensity of the available excitation UV light and is used to remove effects of lamp drift (I0). The temperature of the sample gas is measured and controlled via heaters attached to the sample chamber so that the rate of decay (k) is constant.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Figure 13-2: Principles of Operation UV Light Path 13.1.3. UV SOURCE LAMP The source of excitation UV light for the T100 is a low pressure zinc-vapor lamp. An AC voltage heats up and vaporizes zinc contained in the lamp element creating a lightproducing plasma arc.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer Vacuum Jacket Light Output Portal Zinc-Vapor Plasma Arc Dual Bore Figure 13-3: Source UV Lamp Construction 13.1.4. THE REFERENCE DETECTOR A vacuum diode, UV detector that converts UV light to a DC current is used to measure the intensity of the excitation UV source lamp.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation The reference detector offset is stored as and viewable via the front panel as the test function DRK LMP. The PMT offset is stored as and viewable via the front panel as the test function DRK PMT. 13.1.7. OPTICAL FILTERS The T100 analyzer uses two stages of optical filters to enhance performance.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.1.7.2. PMT OPTICAL FILTER The PMT used in the T100 reacts to a wide spectrum of light which includes much of the visible spectrum and most of the UV spectrum. Even though the 214 nm light used to excite the SO2 is focused away from the PMT, some of it scatters in the direction of the PMT as it interacts with the sample gas.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation 13.1.8. OPTICAL LENSES Two optical lenses are used to focus and optimize the path of light through the sample chamber.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.1.9. MEASUREMENT INTERFERENCES It should be noted that the fluorescence method for detecting SO2 is subject to interference from a number of sources. The T100 has been successfully tested for its ability to reject interference from most of these sources. 13.1.9.1. DIRECT INTERFERENCE The most common source of interference is from other gases that fluoresce in a similar fashion to SO2 when exposed to UV Light.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation concentrations of some or all of these may be very high, specific steps MUST be taken to remove them from the sample gas before it enters the analyzer. 13.1.9.5. LIGHT POLLUTION Because T100 measures light as a means of calculating the amount of SO2 present, obviously stray light can be a significant interfering factor. The T100 removes this interference source in several ways.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer Figure 13-7: Oxygen Sensor - Principles of Operation 13.2.2. O2 SENSOR OPERATION WITHIN THE T100 ANALYZER The oxygen sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel display, just like the functions for SO2. The O2 concentration is displayed below the SO2 concentration.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation 13.3.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.3.2. CO2 OPERATION WITHIN THE T100 ANALYZER The CO2 sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel display, just like the functions for SO2. The CO2 concentration is displayed below the SO2 concentration. Test functions for CO2 slope and offset are viewable from the front panel along with the other test functions of the analyzer.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation 13.4. PNEUMATIC OPERATION IMPORTANT IMPACT ON READINGS OR DATA It is important that the sample airflow system is leak-tight and not pressurized over ambient pressure. Regular leak checks should be performed on the analyzer as described in the maintenance schedule, Table 11-1. Procedures for correctly performing leak checks can be found in Section 11.3.6.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.4.2. FLOW RATE CONTROL The T100 uses a special flow control assembly located in the exhaust vacuum manifold (refer to Figure 13-10) to maintain a constant flow rate of the sample gas through the instrument. This assembly consists of: A critical flow orifice. Two o-rings: Located just before and after the critical flow orifice, the o-rings seal the gap between the walls of assembly housing and the critical flow orifice.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation The actual flow rate of gas through the orifice (volume of gas per unit of time), depends on the size and shape of the aperture in the orifice. The larger the hole, the more gas molecules, moving at the speed of sound, pass through the orifice.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.4.4. PNEUMATIC SENSORS The T100 uses two pneumatic sensors to verify gas streams. These sensors are located on a printed circuit assembly, called the pneumatic pressure/flow sensor board. The flow simultaneously enters the sample pressure sensor and the flow sensor from the outlet of the reaction cell. 13.4.4.1.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation 13.5.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer The motherboard is directly mounted to the rear panel and collects data, performs signal conditioning duties and routes incoming and outgoing signals between the CPU and the analyzer’s other major components. Concentration data of the T100 are generated by the Photo Multiplier Tube (PMT), which produces an analog current signal corresponding to the brightness of the fluorescence reaction in the sample chamber.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation 13.5.1. CPU The unit’s CPU card, installed on the motherboard located inside the rear panel, is a low power (5 VDC, 720mA max), high performance, Vortex 86SX-based microcomputer running Windows CE. Its operation and assembly conform to the PC 104 specification.. Figure 13-14: CPU Board Annotated The CPU includes two types of non-volatile data storage: a Disk on Module (DOM) and an embedded flash chip. 13.5.1.1.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.5.2. SENSOR MODULE Electronically, the T100 sensor module is a group of components that: create the UV light that initiates the fluorescence reaction between SO2 and O3; sense the intensity of that fluorescence; generate various electronic signals needed by the analyzer to determine the SO2 concentration of the sample gas (refer to Section 13.1.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation 13.5.2.1. SAMPLE CHAMBER The main electronic components of the sample chamber are the reference detector (refer to Section 13.1.4); the UV Lamp (refer to Section 13.1.3) and its electronically operated shutter (refer to Section 13.1.6); and the sample chamber heating circuit. Figure 13-16: T100 Sample Chamber 13.5.2.2.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.5.3. PHOTO MULTIPLIER TUBE (PMT) The T100 uses a photo multiplier tube (PMT) to detect the amount of fluorescence created by the SO2 and O3 reaction in the sample chamber. PMT Housing End Plate This is the entry to the PMT Exchange PMT Output Connector PMT Preamp PCA PMT Power Supply & Aux.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation Figure 13-18: Basic PMT Design A significant performance characteristic of the PMT is the voltage potential across the electron multiplier. The higher the voltage, the greater is the number of electrons emitted from each dynode of the electron multiplier, making the PMT more sensitive and responsive to small variations in light intensity but also more noisy (dark noise).
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.5.4. PMT COOLING SYSTEM The performance of the analyzer’s PMT is significantly affected by temperature. Variations in PMT temperature are directly reflected in the signal output of the PMT. Also the signal to noise ratio of the PMT output is radically influenced by temperature as well. The warmer The PMT is, the noisier its signal becomes until the noise renders the concentration signal useless.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation 13.5.4.2. TEC CONTROL BOARD The TEC control printed circuit assembly is located ion the sensor housing assembly, under the slanted shroud, next to the cooling fins and directly above the cooling fan. Using the amplified PMT temperature signal from the PMT preamplifier board (refer to Section 13.5.5), it sets the drive voltage for the thermoelectric cooler.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer O Test Control From CPU PMT Fine Gain Set PMT Coarse Gain Set (Rotary Switch) (Rotary O Test LED PMT HVPS Drive Voltage To Motherboard D-A Converter PMT Output E Test Control From CPU PMT Preamp PCA O-Test Generator Amp to Voltage Converter/ Amplifier MUX E-Test Generator PMT Temp Analog Signal COOLER (Closed Loop) TEC Control PCA PMT Signal Offset to Motherboard PMT Temp Sensor Low Pass Noise Filter PMT Temper
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation conditioning circuitry on the PMT preamplifier board. Refer to Section 5.9.5 for instructions on performing this test. The optical test (OTEST) feature causes an LED inside the PMT cold block to create a light signal that can be measured with the PMT.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.5.7.3.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation As a safety measure, special circuitry on the relay board watches the status of LED D1. Should this LED ever stay ON or OFF for 30 seconds, indicating that the CPU or I2C bus has stopped functioning, the Watchdog Circuit will automatically shut of all valves as well as turn off the UV Source(s) and all heaters. The Sample pump will still be running. 13.5.8.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer This measurement is stored in the analyzer. Memory as the test function PMT TEMP and is viewable as a test function (refer to Section 4.1.1) through the analyzer’s front panel. SAMPLE GAS PRESSURE SENSOR: This sensor measures the gas pressure at the exit of the sample chamber. SAMPLE FLOW SENSOR: This sensor measure the flow rate of the sample gas as it exits the sample chamber. 13.5.8.3.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation In its standard configuration, the analyzer comes with all four of these channels set up to output a DC voltage. However, 4-20mA current loop drivers can be purchased for the first two of these outputs (A1 and A2). Refer to Sections 1.4 (Option 41), 3.3.1.3 and 5.9.3.5. Output Loop-back: All three of the functioning analog outputs are connected back to the A/D converter through a Loop-back circuit.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer WARNING Should the power circuit breaker trip, correct the condition causing this situation before turning the analyzer back on.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation 13.6. FRONT PANEL/DISPLAY INTERFACE Users can input data and receive information directly through the front panel touchscreen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse. LCD Display and Touchscreen 3.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer 13.7. SOFTWARE OPERATION The instrument’s core module is a high performance, X86-based microcomputer running Windows CE. Inside Windows CE, special software developed by Teledyne API interprets user commands from the various interfaces, performs procedures and tasks, stores data in the CPU’s various memory devices and calculates the concentration of the gas being sampled.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Principles of Operation amount. Second, the instantaneous concentration must exceed the average in the long filter by a portion, or percentage, of the average in the long filter. If necessary, these filter lengths of these two modes may be changed to any value between 1 and 1000 samples. Long sample lengths provide better signal to noise rejection, but poor response times.
Principles of Operation Teledyne API - T100 UV Fluorescence SO2 Analyzer When the TPC feature is enabled, the analyzer’s SO2 concentration divided by a factor call PRESSCO which is based on the difference between the ambient pressure of the sample gas normalized to standard atmospheric pressure (Equation 13-6). As ambient pressure increases, the compensated SO2 concentration is decreased. PRESSCO SAMPLE_PRE SSURE (" HG - A) SAMP_PRESS _SLOPE 29.
14. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static electricity occurs, why it is so dangerous to electronic components and assemblies as well as how to prevent that damage from occurring.
A Primer on Electro-Static Discharge Teledyne API - T100 UV Fluorescence SO2 Analyzer Materials Makes Contact + Materials Separate + + + PROTONS = 3 ELECTRONS = 3 PROTONS = 3 ELECTRONS = 3 NET CHARGE = 0 NET CHARGE = 0 Figure 14-1: PROTONS = 3 ELECTRONS = 2 PROTONS = 3 ELECTRONS = 4 NET CHARGE = -1 NET CHARGE = +1 Triboelectric Charging If one of the surfaces is a poor conductor or even a good conductor that is not grounded, the resulting positive or negative charge cannot bleed off and be
Teledyne API - T100 UV Fluorescence SO2 Analyzer A Primer on Electro-Static Discharge Table 14-2: Sensitivity of Electronic Devices to Damage by ESD DEVICE DAMAGE SUSCEPTIBILITY VOLTAGE RANGE DAMAGE BEGINS OCCURRING AT CATASTROPHIC DAMAGE AT MOSFET 10 100 VMOS 30 1800 NMOS 60 100 GaAsFET 60 2000 EPROM 100 100 JFET 140 7000 SAW 150 500 Op-AMP 190 2500 CMOS 200 3000 Schottky Diodes 300 2500 Film Resistors 300 3000 This Film Resistors 300 7000 ECL 500 500 SCR 500 1
A Primer on Electro-Static Discharge Teledyne API - T100 UV Fluorescence SO2 Analyzer It still works so there was no damage: Sometimes the damaged caused by electrostatic discharge can completely sever a circuit trace causing the device to fail immediately. More likely, the trace will be only partially occluded by the damage causing degraded performance of the device or worse, weakening the trace.
Teledyne API - T100 UV Fluorescence SO2 Analyzer A Primer on Electro-Static Discharge 14.4.1. GENERAL RULES Only handle or work on all electronic assemblies at a properly set up ESD station. Setting up an ESD safe workstation need not be complicated. A protective mat properly tied to ground and a wrist strap are all that is needed to create a basic anti-ESD workstation (refer to figure 12-2).
A Primer on Electro-Static Discharge Teledyne API - T100 UV Fluorescence SO2 Analyzer liquid impregnating the plastic is eventually used up after which the bag is as useless for preventing damage from ESD as any ordinary plastic bag.
Teledyne API - T100 UV Fluorescence SO2 Analyzer A Primer on Electro-Static Discharge 1. Plug your anti-ESD wrist strap into the grounded receptacle of the work station before touching any items on the work station and while standing at least a foot or so away. This will allow any charges you are carrying to bleed away through the ground connection of the workstation and prevent discharges due to field effects and induction from occurring. 2.
A Primer on Electro-Static Discharge Teledyne API - T100 UV Fluorescence SO2 Analyzer Connect your wrist strap to ground. If you are at the instrument rack, hold the bag in one hand while your wrist strap is connected to a ground point. If you are at a anti-ESD work bench, lay the container down on the conductive work surface In either case wait several seconds 7. Open the container. 14.5.4.
Teledyne API - T100 UV Fluorescence SO2 Analyzer A Primer on Electro-Static Discharge If you are at the instrument rack, hold the bag in one hand while your wrist strap is connected to a ground point. If you are at an anti-ESD workbench, lay the container down on the conductive work surface. In either case wait several seconds. 7. Place the item in the container. 8. Seal the container. If using a bag, fold the end over and fasten it with anti-ESD tape.
GLOSSARY Note: Some terms in this glossary may not occur elsewhere in this manual.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Term Description/Definition DCE Data Communication Equipment DFU Dry Filter Unit DHCP Dynamic Host Configuration Protocol. A protocol used by LAN or Internet servers to automatically set up the interface protocols between themselves and any other addressable device connected to the network DIAG Diagnostics, the diagnostic settings of the analyzer.
Glossary Teledyne API - T100 UV Fluorescence SO2 Analyzer Term Description/Definition LCD Liquid Crystal Display LED Light Emitting Diode LPM Liters Per Minute MFC Mass Flow Controller M/R Measure/Reference MOLAR MASS the mass, expressed in grams, of 1 mole of a specific substance. Conversely, one mole is the amount of the substance needed for the molar mass to be the same number in grams as the atomic mass of that substance.
Teledyne API - T100 UV Fluorescence SO2 Analyzer Term Glossary Description/Definition the host and the furthest device SAROAD Storage and Retrieval of Aerometric Data SLAMS State and Local Air Monitoring Network Plan SLPM Standard Liters Per Minute of a gas at standard temperature and pressure STP Standard Temperature and Pressure TCP/IP Transfer Control Protocol / Internet Protocol, the standard communications protocol for Ethernet devices TEC Thermal Electric Cooler TPC Temperature/Pressu
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INDEX Analog to Digital Converter .......................................69 Critical Flow Orifice.........................................24, 65, 294 A AC Power 60 Hz ............................................................ 43 ANALOG CAL WARNING ....................................... 69 Analog Outputs .............................................................. 44 CONC1...................................................................... 72 CONC2.....................................................
INDEX Warning Messages................................................69, 70 Internal Zero Air (IZS) ...................................................40 IZS ..................................................................................66 IZS TEMP WARNING ................................................70 K kicker ......................................................................23, 288 M Machine ID.....................................................................56 Menu Keys CAL ...............
Teledyne API - T100 UV Fluorescence SO2 Analyzer INDEX UV Lamp ..............................................127, 240, 267, 268 UV Lamp ........................................68, 260, 266, 268, 270 UV LAMP WARNING................................................ 69 uv Light... 68, 127, 260, 266, 268, 270, 280, 281, 282, 284 IZS TEMP WARNING ............................................70 O2 ALRM1 WARN ..................................................70 O2 ALRM2 WARN ......................................
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Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A - Version Specific Software Documentation APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A-1: SOFTWARE MENU TREES ........................................................................ 3 APPENDIX A-2: SETUP VARIABLES FOR SERIAL I/O ...................................................... 11 APPENDIX A-3: WARNINGS AND TEST FUNCTIONS .......................
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) Teledyne API - Models T100, 100E Series (05036F DCN6650) This page intentionally left blank.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Software Menu Trees SAMPLE TEST1 Only appear if reporting range is set for AUTO range mode. CLR1,3 ENTER SETUP PASS: 818 LOW HIGH (Primary Setup Menu) CFG RANGE STABIL STABIL2 4 RSP PRES SAMP FL PMT NORM PMT UV LAMP UV STB LAMP RATIO STR.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) Teledyne API - Models T100, 100E Series (05036F DCN6650) SAMPLE TEST1 Only appears if reporting range is set for AUTO range mode. LOW HIGH RANGE STABIL STABIL2 4 ZERO SPAN 6 RSP VAC7 PRES SAMP FL PMT NORM PMT UV LAMP UV STB4 LAMP RATIO STR.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A - Version Specific Software Documentation SETUP ENTER SETUP PASS: 818 CFG PREV DAS ACAL1 NEXT NEXT SET2 MODE PREV ENTR 3 Only appears if a applicable option/feature is installed and activated. Only appears whenever the currently displayed sequence is not set for DISABLED. Only appears when reporting range is set to AUTO range mode.
APPENDIX A - Version Specific Software Documentation Rev 1.0.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.
APPENDIX A - Version Specific Software Documentation Rev 1.0.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A - Version Specific Software Documentation SETUP . ENTER SETUP PASS: 818 CFG DAS ACAL 1 RNGE PASS COMM HESN2 ID PREV NEXT RESPONSE MODE BCC TEXT INS EDIT YES GAS LIST EDIT 2 3 4 PRNT (s ee H esse n Proto col Gas ID s ecti on i n ma nua l) NO GAS TYPE GAS ID REPORTED SO2, 110, REPORTED 1 STATUS FLAGS CMD DEL Only appears if a valve option is installed.
APPENDIX A - Version Specific Software Documentation Rev 1.0.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A - Version Specific Software Documentation APPENDIX A-2: Setup Variables For Serial I/O Table A-1: NUMERIC UNITS SETUP VARIABLE Setup Variables DEFAULT VALUE VALUE RANGE DESCRIPTION Low Access Level Setup Variables (818 password) DAS_HOLD_OFF Minutes 15 0.5–20 Duration of DAS hold off period. TPC_ENABLE — ON OFF, ON ON enables temperature and pressure compensation; OFF disables it.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) NUMERIC UNITS SETUP VARIABLE DEFAULT VALUE Teledyne API - Models T100, 100E Series (05036F DCN6650) VALUE RANGE DESCRIPTION DWELL_TIME Seconds 1 0.1–10 Dwell time before taking each sample. FILT_SIZE Samples 240, 1–1000 Moving average filter size. 1–100 Moving average filter size in adaptive mode. 0.02, 0.001–0.1, 10 3, 1–1003 Absolute change to trigger adaptive filter.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) SETUP VARIABLE NUMERIC UNITS DEFAULT VALUE APPENDIX A - Version Specific Software Documentation VALUE RANGE DESCRIPTION O2_FILT_ADAPT 10 — ON ON, OFF ON enables O2 adaptive filter; OFF disables it. O2_FILT_SIZE 10 Samples 60 1–500 O2 moving average filter size in normal mode. O2_FILT_ASIZE 10 Samples 10 1–500 O2 moving average filter size in adaptive mode. O2_FILT_DELTA 10 % 2 0.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) SETUP VARIABLE SLOPE_CONST NUMERIC UNITS — DEFAULT VALUE 8, Teledyne API - Models T100, 100E Series (05036F DCN6650) VALUE RANGE 0.1–10 Constant to make visible slope close to 1. OFF, ON ON enables PMT/UV dark calibration; OFF disables it. 0.1–1440 Dark calibration period. 6.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) SETUP VARIABLE PHYS_RANGE1 NUMERIC UNITS PPM PHYS_RANGE2 PPM DEFAULT VALUE Conc 0.1–2500, 500 3 5–10000 3 22, 0.1–2500, Conc 3 5–10000 500, 5000 CONC_RANGE2 VALUE RANGE 2, 5500 CONC_RANGE1 APPENDIX A - Version Specific Software Documentation DESCRIPTION Low pre-amp range. High pre-amp range. 3 0.1–50000 D/A concentration range 1. 0.1–50000 D/A concentration range 2.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) SETUP VARIABLE RS232_MODE NUMERIC UNITS BitFlag DEFAULT VALUE 0 Teledyne API - Models T100, 100E Series (05036F DCN6650) VALUE RANGE 0–65535 DESCRIPTION RS-232 COM1 mode flags. Add values to combine flags.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) SETUP VARIABLE BAUD_RATE2 NUMERIC UNITS — DEFAULT VALUE 19200 APPENDIX A - Version Specific Software Documentation VALUE RANGE 300, 1200, 2400, DESCRIPTION RS-232 COM2 baud rate. Enclose value in double quotes (“) when setting from the RS-232 interface. 4800, 9600, 19200, 38400, 57600, 115200 MODEM_INIT2 — “AT Y0 &D0 &H0 &I0 S0=2 &B0 &N6 &M0 E0 Q1 &W0” Any character in the allowed character set.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) SETUP VARIABLE NUMERIC UNITS DEFAULT VALUE Teledyne API - Models T100, 100E Series (05036F DCN6650) VALUE RANGE DESCRIPTION RCELL_INTEG — 0.005 0–10 Reaction cell temperature PID integral coefficient. RCELL_DERIV — 0.5 0–10 Reaction cell temperature PID derivative coefficient. O2_CELL_CYCLE 10 Seconds 10 0.5–30 O2 cell temperature control cycle period.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) SETUP VARIABLE CLOCK_FORMAT NUMERIC UNITS — DEFAULT VALUE “TIME=%H:% M:%S” APPENDIX A - Version Specific Software Documentation VALUE RANGE Any character in the allowed character set. Up to 100 characters long. DESCRIPTION Time-of-day clock format flags. Enclose value in double quotes (“) when setting from the RS-232 interface. “%a” = Abbreviated weekday name. “%b” = Abbreviated month name.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) SETUP VARIABLE FACTORY_OPT NUMERIC UNITS BitFlag DEFAULT VALUE 0 Teledyne API - Models T100, 100E Series (05036F DCN6650) VALUE RANGE 0–65535 DESCRIPTION Factory option flags. Add values to combine flags.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A - Version Specific Software Documentation APPENDIX A-3: Warnings and Test Functions Table A-2: NAME Warning Messages MESSAGE TEXT DESCRIPTION Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset. WDATAINIT DATA INITIALIZED Data storage was erased. WCONFIGINIT CONFIG INITIALIZED Configuration storage was reset to factory configuration or erased.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) NAME WFRONTPANEL Teledyne API - Models T100, 100E Series (05036F DCN6650) MESSAGE TEXT 12 WANALOGCAL FRONT PANEL WARN ANALOG CAL WARNING DESCRIPTION Firmware is unable to communicate with the front panel. The A/D or at least one D/A channel has not been calibrated. 1 The name is used to request a message via the RS-232 interface, as in “T BOXTEMP”. 2 Engineering software. 3 Current instrument units.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) Table A-3: TEST FUNCTION APPENDIX A - Version Specific Software Documentation Test Functions MESSAGE TEXT DESCRIPTION Test Measurements RANGE RANGE=500.0 PPB 3 D/A range in single or auto-range modes. SO2 RNG=500.0 PPB 3, 10, 11 RANGE1=500.0 PPB 3 RANGE1 SO2 RN1=500.0 PPB RANGE2=500.0 PPB 3 RANGE2 D/A #1 range in independent range mode. 3, 10, 11 D/A #2 range in independent range mode. SO2 RN2=500.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) TEST FUNCTION Teledyne API - Models T100, 100E Series (05036F DCN6650) MESSAGE TEXT DESCRIPTION PMTTEMP PMT TEMP=7.0 C PMT temperature. IZSDUTY IZS ON=0.00 SEC IZS temperature control duty cycle. IZSTEMP IZS TEMP=52.2 C IZS temperature. SO2 SO2=261.4 PPB SO2 concentration for current range. CO2=0.00 PCT CO2 concentration. O2=0.00 PCT O2 concentration. TESTCHAN TEST=3721.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.
APPENDIX A - Version Specific Software Documentation Rev 1.0.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) SIGNAL NAME APPENDIX A - Version Specific Software Documentation BIT OR CHANNEL NUMBER DESCRIPTION B status outputs, U27, J1018, pins 1–8 = bits 0–7, default I/O address 324 hex ST_LAMP_ALARM 0 0 = lamp intensity low 1 = lamp intensity OK ST_DARK_CAL_ALARM 1 0 = dark cal. warning 1 = dark cal.
APPENDIX A - Version Specific Software Documentation Rev 1.0.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) SIGNAL NAME Teledyne API - Models T100, 100E Series (05036F DCN6650) BIT OR CHANNEL NUMBER DESCRIPTION I2C analog output (AD5321), default I2C address 18 hex LAMP_POWER 5 0 Lamp power (0–5V) 1 Optional. 2 T100H/M100EH. 3 T100U/M100EU. 4 Background concentration compensation option (6400E/6400EH). 5 Engineering firmware only. 6 Low span option. 7 Pressurized IZS option. 8 T100/M100E.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A - Version Specific Software Documentation APPENDIX A-5: DAS Functions Table A-5: DAS Trigger Events, Software Version G.
APPENDIX A - Version Specific Software Documentation Rev 1.0.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) NAME 1 T100/M100E. 2 T100H/M100EH. 3 T100U/M100EU. Teledyne API - Models T100, 100E Series (05036F DCN6650) DESCRIPTION 4 Background concentration compensation option (6400E/6400EH). 10 O2 option. 11 CO2 option. 12 SO2 with O2 correction option. 13 Analog In option, T-Series only.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) Teledyne API - Models T100, 100E Series (05036F DCN6650) The command syntax follows the command type, separated by a space character. Strings in [brackets] are optional designators. The following key assignments also apply.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) APPENDIX A - Version Specific Software Documentation APPENDIX A-7: MODBUS Register Map MODBUS Register Address (dec.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) MODBUS Register Address (dec.
Teledyne API - Models T100, 100E Series (05036F DCN6650) Rev 1.0.3 (T-Series)/G6 (E-Series) MODBUS Register Address (dec.
APPENDIX A - Version Specific Software Documentation Rev 1.0.3 (T-Series)/G6 (E-Series) MODBUS Register Address (dec.
APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by API may result in non compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the Website or call Sales for more recent updates to the Spare Parts list.
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T100 Spare Parts List PN 06845A DCN5809 08/18/2010 1 of 3 page(s) Part Number 000940100 000940400 000940800 002690000 002700000 002720000 003290000 005960000 009690000 009690100 011630000 012720100 013140000 013210000 013390000 013400000 013420000 013570000 014080100 014400100 014750000 016290000 016300700 037860000 040010000 040030100 041620100 041800400 041920000 042410200 043420000 043570000 045230200 046250000 046260000 048830000 049310100 050510200 050610100 050610200 050610300 050610400 050630100 0519
T100 Spare Parts List PN 06845A DCN5809 08/18/2010 2 of 3 page(s) Part Number 052660000 055100200 055560000 055560100 058021100 061930000 062420200 066970000 067240000 067300000 067300100 067300200 067900000 068070000 068220100 068810000 069500000 072150000 CN0000073 CN0000458 CN0000520 FL0000001 FL0000003 FM0000004 HW0000005 HW0000020 HW0000030 HW0000031 HW0000036 HW0000101 HW0000453 HW0000685 KIT000093 KIT000095 KIT000207 KIT000219 KIT000236 KIT000253 KIT000254 OP0000030 OP0000031 OR0000001 OR0000004 OR00
T100 Spare Parts List PN 06845A DCN5809 08/18/2010 3 of 3 page(s) Part Number OR0000016 OR0000025 OR0000027 OR0000039 OR0000046 OR0000083 OR0000084 OR0000094 PU0000022 RL0000015 SW0000006 SW0000025 SW0000059 WR0000008 06807C DCN6650 Description ORING, UV LENS ORING, ZERO AIR SCRUBBER ORING, COLD BLOCK/PMT HOUSING & HEATSINK ORING, QUARTZ WINDOW/REF DETECTOR ORING, PERMEATION OVEN ORING, PMT SIGNAL & OPTIC LED ORING, UV FILTER ORING, SAMPLE FILTER KIT, PUMP REBUILD RELAY, DPDT, (KB) SWITCH, THERMAL, 60 C S
IZS, AKIT, EXPENDABLES T100/M100E (Reference 01475A) Part Number 014750000 Part Number 005960000 006900000 FL0000001 FL0000003 HW0000020 OR0000001 OR0000046 B-6 Description AKIT, EXP KIT, M100A/M100E, IZS Description AKIT, EXPEND, 6LBS ACT CHARCOAL RETAINER PAD CHARCOAL, SMALL, 1-3/4" FILTER, SS FILTER, DFU (KB) SPRING ORING, 2-006VT ORING, 2-019V 06807C DCN6650
Appendix C Warranty/Repair Questionnaire T100, M100E (04796F DCN6611) CUSTOMER: _________________________________ PHONE: __________________________________________________ CONTACT NAME: ____________________________ FAX NO. __________________________________________________ SITE ADDRESS: _________________________________________________________________________________________ MODEL SERIAL NO.: ______________________ FIRMWARE REVISION: ______________________________________ 1.
Appendix C Warranty/Repair Questionnaire T100, M100E (04796F DCN6611) 4.
APPENDIX D – Wire List and Electronic Schematics 06807C DCN6650 D-1
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Interconnect List, T100 (Reference 0690801A) Revision A Cable PN 0364901 03829 04023 0402602 0402701 04105 Description Initial Release FROM Signal Assembly PN CBL ASSY, AC POWER AC Line Power Entry CN0000073 AC Neutral Power Entry CN0000073 Power Grnd Power Entry CN0000073 Power Grnd Power Entry CN0000073 AC Line Switched Power Switch SW0000025 AC Neu Switched Power Switch SW0000025 Power Grnd Power Entry CN0000073 AC Line Switched Power Switch SW0000051 AC Neu Switched Power Switch SW0000025 Power Gr
Interconnect List, T100 (Reference 0690801A) Cable PN 04176 04437 0448501 04488 D-4 Signal Assembly CBL, DC POWER TO RELAY BOARD DGND Relay PCA +5V Relay PCA +15V Relay PCA AGND Relay PCA -15V Relay PCA +12V RET Relay PCA +12V Relay PCA CBL, PREAMPLIFIER TO TEC Preamp TEC drive VREF Preamp PCA Preamp TEC drive CTRL Preamp PCA Preamp TEC drive AGND Preamp PCA CBL, SHUTTER TO RELAY BOARD +12V RET Shutter +12V Shutter CBL, MAIN HARNESS AGND Relay PCA -V15 Relay PCA Motherboard O2 SIGNALMotherboard O2 SIG
Interconnect List, T100 (Reference 0690801A) Cable PN 04562 04671 06737 06738 06738 06739 06741 FROM Signal Assembly PN J/P CBL, Z/S IZS VALVES Sample Valve +12V 045230100 Relay PCA P4 Sample Valve +12V RET Relay PCA 045230100 P4 Zero/Span valve +12V 045230100 Relay PCA P4 045230100 Zero/Span valve +12V RERelay PCA P4 Low Span Valve +12V 045230100 Relay PCA P4 Low Span Valve +12V RERelay PCA 045230100 P4 AutoZero Valve +12V 045230100 Relay PCA P4 AutoZero Valve +12V RETRelay PCA 045230100 P4 CBL, MO
Interconnect List, T100 (Reference 0690801A) Cable PN 06746 06910 WR256 D-6 Signal Assembly CBL, MB TO 06154 CPU GND Motherboard RX0 Motherboard RTS0 Motherboard TX0 Motherboard CTS0 Motherboard RS-GND0 Motherboard RTS1 Motherboard CTS1/485Motherboard RX1 Motherboard TX1/485+ Motherboard RS-GND1 Motherboard RX1 Motherboard TX1/485+ Motherboard RS-GND1 Motherboard CBL, COOLER FAN +12V RET Relay PCA +12V Relay PCA CBL, XMITTER TO INTERFACE LCD Interface PCA TO FROM PN J/P Pin Assembly PN 058021100
06807C DCN6650 D-7
1 2 3 4 +15V D R2 1.1K S1 ASCX PRESSURE SENSOR 1 2 3 4 5 6 2 VR2 D 3 C2 1.0UF 1 LM4040CIZ TP4 TP5 S1/S4_OUT S2_OUT TP3 S3_OUT TP2 10V_REF TP1 GND 3 2 1 S2 ASCX PRESSURE SENSOR C 1 2 3 4 5 6 +15V J1 6 5 4 MINIFIT6 +15V C R1 499 S3 FLOW SENSOR FM_4 1 2 3 2 +15V 1 2 3 4 B 3 C1 1.0UF 1 CN_647 X 3 S4 VR1 LM4040CIZ C3 1.0 B CON4 The information herein is the property of API and is submitted in strictest confidence for reference only.
1 D 2 3 Name 04524-p1.sch 4 5 6 D Name 04524-p2.sch Name 04524-p3.sch C C B B A A Title Size B Date: File: 1 2 3 Te 06807C DCN6650 4 5 M100E/200E/400E RELAY PCA SCHEMATIC Number 04522 16-May-2007 Sheet 0 of N:\PCBMGR\04522cc\source\04522.
1 2 J1 1 2 3 4 4 PIN D 3 4 AC_Line AC_Neutral RELAY0 VCC General Trace Width Requirements 1. Vcc (+5V) and I2C VCC should be 15 mil 2. Digitial grounds should be at least 20 mils 3. +12V and +12V return should be 30 mils 4. All AC lines (AC Line, AC Neutral, RELAY0 - 4, All signals on JP2) should be 30 mils wide, with 120 mil isolation/creepage distance around them 5. Traces between J7 - J12 should be top and bottom and at least 140 mils. 6. Traces to the test points can be as small as 10 mils.
1 2 3 4 6 5 Aux Relay Connector AC_Line JP6 Heater Config Jumper RN2 330 D 1 2 3 4 5 6 7 8 9 10 11 12 RELAY3 COMMON3 LOAD3 TS3 RELAY3 RELAY4 TS3 TS4 10 9 8 7 6 5 4 3 2 1 RELAY3 1 K4 COMMON4 LOAD4 TS4 RELAY4 RELAY4 2 1 4 3 K5 2 AC_Neutral I2C_Vcc 3 I2C_Vcc +- 4 +- JP7 SLD-RLY SLD-RLY 5 4 3 2 1 D6 YEL D11 GRN D13 GRN D14 GRN D15 GRN D16 GRN Standard Pumps 60 Hz: 3-8 50 Hz: 2-7, 5-10 KA D12 GRN A JP7 Configuration D5 YEL RL3 VA6 VA7 TR0 TR1 IO3 IO4 10
1 2 3 4 6 5 +15V 8 U7A 2 10K OPA2277 C10 0.1 ZR1 3V TC1_GND 0.01 TC1_JGAINA TC1_JGAINB +15V R17 2 1M Vin TOUT J 8 K 7 R- 5 C9 0.
1 2 3 4 6 5 D D C C Interconnections 04181H-1-m100e200e.sch preamp cktry 04181H-2-m100e200e.SCH HVPS Cktry 04181H-3-m100e200e.SCH B B A A Title M100E/200E PMT Preamp PCA Size B Date: File: 1 06807C DCN6650 2 3 4 5 Number Revision 04181 H 10-May-2007 Sheet 0 of N:\PCBMGR\04179cc\Source\RevG\04179.
1 2 3 4 6 5 ON JP2: PMT TEMPERATURE FEEDBACK +15V FOR 100E/200E : SHORT PINS 2 &5 ONLY. FOR 200EU: SHORT PINS 3 & 6 and PINS 2 & 5. +12V_REF +15V R28 TH1 FSV +15V D1 6.2V ZENER 6.2V 1 2 OPTIC TEST 8 50K JP2 R8 150K D 3 1 2 3 4 5 6 TJP1A TJP2A U2A 2 R27 R18 SEE TABLE 1 499 PMT TEMP CONFIG JUMPER D 3 LF353 4 + C23 100 pF S R6 R15 SEE TABLE C1 +12V_REF TO TEC BOARD 100K C26 0.1 uF +12V_REF * J2 TP3 1 VREF 2 COOLER CONTROL 3 AGND 3 PIN INLINE 8 Q3 J176 D R35 1.
1 2 3 4 6 5 D D VPMT 5 TP9 * 6 11 NC3 14 NC2 +15V 3 NC1 C31 0.68 uF 8 7 9 10 16 15 1 2 IN 4 COM4 IN 3 COM3 IN2 COM2 IN1 COM1 4 ETEST 2 74AHC1GU04 ETEST PREAMP2 HIGAIN U17 4 HIGAIN 13 12 4 -15V ETEST ETEST DG444DY +15V U5 2 HIGAIN -15V 74AHC1GU04 4 PREAMP1 NC4 V+ V(L) V- ETEST_SIGNAL GND U4 U9A 3 +5V_SYS C29 0.68 uF 1 2 -15V LF353 C 8 8 C U16B R11 100M 6 C4 0.
1 2 3 C45 4 6 5 HIGH VOLTAGE SUPPLY 100pF TP4 * VREF D R42 4.99K U16A 2 8 3 3 LF353, OPAMP 2 C33 0.68 uF Vrf(+) 16V 4 COMP 5 C24 0.1 uF TC 7 Vee -15V C GND 0.68 uF Vrf(-) 4 R49 1.0K Vcc 1 C20 K A D7 2 C22 10uF/25V 2 1 C51 0.1uF/ 50V CA0000192 U6 Iout 1 3.92K + R20 4.99K 4 IN 1 8 0.1 uF R47 C32 1.0uF/16V CA0000199 +5V_LOCAL C25 OUT GND GND 6 C7 0.68 uF +15V HVPS D +15V U22 LT1790AIS6-5 4.
1 2 4 3 R7 1.0K R15 1.0K CW 5K VR1 -15V Note: Once detector is installed and calibrated, the board and detector are a matched set. Do not swap detectors. D D 4 1 FACTORY SELECT 5 C1 0.1uf R12 U1 2 4.99M TP1 PHOTOCELL D1 R11 1.0K R8 1.0K -15V C R14 7.5K U2 C3 0.1uf +15V 2 TP4 REF R13 100 6 3 J1 OPA124 REF_OUT + 7 C4 1.0uF C5 N/I R10 100 5 -15V OPA124 C7 0.1uf 4 1 C 3 7 0.2 uF -15V CR1 12V ZENER 6 R6 R5 R4 R3 R2 R1 1K 2K 4K 8K 15.8K 34K C9 C10 N/I C8 0.
1 2 4 04693_p2 04693_p2.sch +12V VREF R7 3.9K JP1 TP3 TEST_PLUG U3 VREF 1 Vdd 2 A0 3 A1 4 Vout JUMPER2 GND SDA SCL PD 8 7 6 5 VDRIVE VDRIVE LAMP_FDBACK HEADER 4 TP5 Drive Voltage PE-6196 2.7k, 25W RP2D 4.7K C2 0.1 uF C4 R4 + 100 C3 VREF IRF520 Q2 IRF520 Q3 R2 R3 N/I N/I N/I C24 N/I VREF TP8 Primary Current TP1 AD5321-RM8 TEST_PLUG VDAC IPRIMARY C23 TP10 PreReg_Control LAMP_FDBACK R8 C VREF RP2A 2 3 U1B LM358 6 D6 1N4148 R21 0.
1 2 C18 D 3 4 D D10 VDRIVE L1 VDRIVE +12V +12V 4.7 uF C21 25 uH DIODE + C20 C19 N/I R42 25.5K 1000 uF R47 R23 R46 50K 5 4.7 uF + 100 uF 5.1K VIN U5 C17 L2 25 uH SW GND FB VCOMP 4 C22 R45 1k ACOMP_2 VREF PN3645_PNP 5.1K LAMP_FDBACK 2 N/I 100K Q1 R41 VSWITCH lamp_fdback 1k R37 1 R43 2k LT1268 C 3 C 6 5 C15 0.68 uF B B 8 +12V U4A LM358 2 +12V 1 3 C10 0.1 uF 4 +12V R44 0 C13 0.1 uF C8 0.
1 2 +15 3 4 +15 +15 +15 +15 +15 C14 1 2 D C15 + 22uF + 22uF C16 C17 C4 R12 0.1uF 0.1uF 0.1uF 49.9 R17 0.2 R7 +15 D1 R34 2.00K R3 J1 6 5 1.00K C12 R22 0.1uF 49.9 R4 U2V+ 0.2 D 0.2 R18 1.00K R5 1.00K C2 C9 0.1uF 6 R31 1.00K 7 U1V+ 0.1uF R27 Q1 MTB30P6V 5 LMC6464BIM C8 6 U2B R24 1.00K 1 Q3 MTB30P6V 5 U2A 2 R29 1.00K 7 6.04K 0.1uF 4 U1B Q2 MTB30P6V 3 LMC6464BIM 11 LMC6464BIM U2V+ JUMPER JP1 Open for M200E Closed for M100A R13 20.0K R26 20.
1 2 3 4 A A B B JP1 R1 Not Used R2 22 1 2 3 4 5 6 7 8 C C Title D Size A Date: File: 1 06807C DCN6650 2 3 SCH, E-Series Analog Output Isolator, PCA 04467 Number Revision 04468 6/28/2004 N:\PCBMGR\..\04468B.
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1 2 MT1 MT2 MT3 CHASSIS CHASSIS CHASSIS A MT4 MT5 CHASSIS CHASSIS TP3 3 MT6 MT7 CHASSIS CHASSIS MT8 4 MT9 5 SDA CHASSIS CHASSIS SDA TP1 J1 TP4 3.
1 2 3 4 5 6 A A TP5 AVdd: +10.4V R8 3.3V R13 9.76 D3 BAT54S R14 2.0 C16 18 0.33 21 CAT4139TD-GT3 FDV305N 1 G D S 3 2 B C18 0.33 Q1 R16 464K 20 2 19 R18 80.6K 5V-GND 3.3V 8 13 22 A BACKL B C35 0.1 R25 10K R26 10K 5V-GND U3 14 15 SCL SDA SCL SDA P0 P1 P2 P3 P4 P5 P6 P7 INT 4 5 6 7 9 10 11 12 13 12 FBP PGND 10 VCOM CTRL C19 0.33 23 GD 14 R17 806K 15 VGH HTSNK Vgh: +16V 3.3V R31 A B C22 24pf C23 C24 C25 C26 43pf 43pf 43pf 0.
2 3 4 5 +5V J9 VBUS DD+ ID GND USB-B-MINI 6 IN 6 CHASSIS SHTDN A JP4 4 BP C28 1uF C29 470pf C30 1uF 5V-GND 3.3V 1 2 U4 D_N D_P USB3.3V 3.3V-REG OUT 8 1 2 3 4 5 A 6 GND 1 FB13 C38 USB3.3V 3 J11 5V-GND R39 100K 1 2 3 4 5V-GND B R33 100K C39 28 29 30 31 32 33 34 35 36 VBUS USB3.3V FBMH3216HM501NT CHASSIS R36 12K GND SUS/R0 +3.3V USBUSB+ XTL2 CLK-IN 1.8VPLL RBIAS +3.3PLL C34 0.1 +5V PWR3 OCS2 PWR2 3.3VCR U8 +1.8V USB2514-AEZG OCS1 PWR1 TEST +3.
1 2 3 4 5 6 A A 3.3V TOUCH SCREEN INTERFACE CIRCUITRY ( TBD) FB15 FBMH3216HM501NT C61 0.1 J13 J15 B CHASSIS 7 2 9 4 5 6 3 8 1 12 11 10 13 14 15 16 17 18 19 G3168-05000202-00 Y0_P1 0 R49 1 Y0_N1 Y1_P1 0 R50 3 0 R51 5 Y1_N1 0 R52 Y2_N1 0 R54 Y2_P1 CLKOUT_N1 CLKOUT_P1 2 U6 4 Y0_P Y0_N Y1_P Y1_N Y2_N Y2_P 6 7 8 0 R53 9 10 0 R55 9 8 11 10 14 15 11 12 0 R56 bDCLK 13 14 CLKOUT_N CLKOUT_P 6 R40 3.3V 10K FB18 3.
1 2 3 MT1 4 MT2 A From ICOP CPU CHASSIS-0 CHASSIS U1 +3.3V J2 VAD6 VAD8 VAD10 B VBD2 VBD4 VBD6 VBD10 VAD6 VAD7 VAD8 VAD9 VAD10 VAD11 VBD10 VBD11 VAD0 VAD1 VAD2 VAD3 VBD2 VBD3 VBD4 VBD5 VBD6 VBD7 44 45 47 48 1 3 4 6 7 9 10 12 13 15 16 18 19 20 22 BACKL 23 VBDE 25 Header 22X2 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 VAD0 VAD2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 A To LCD Display VAD1 VAD3 VAD7 VAD9 VAD11 VBD3 VBD5 VBD7 VBD11 22.
1 2 3 4 U6 A 1 R19 .01/2KV A 75 R20 C18 6 CHASSIS R13 2 5 3 4 0 75 J1 12 SP3050 11 1 2 3 4 5 6 7 8 9 16 15 14 13 10 J2 ATX+ ATXARX+ LED0LED0+ ARXLED1+ LED1- 2 1 4 3 6 5 8 7 STRAIGHT THROUGH ETHERNET DF11-8DP-2DS(24) CHASSIS B CONN_RJ45_LED B TP1 1 2 3 4 5 6 7 8 C +5V SDA P2 Header 8 +5V-ISO P3 U8 1 2 3 4 5 6 7 8 SDA SCL SCL 4 12 11 1 + R10 2.2k Header 8 VDD1 VDD2 LME0505 GND1 GND2 5 14 13 7 +5V-OUT TP2 L1 47uH C C28 4.
1 2 3 4 V-BUS A A V-BUS C19 0.1uF 4.7uF R11 2.2k C24 DS4 6 9 11 B 12 J4 D+ D- 3 2 1 4 4 5 7 8 V-BUS C23 0.1uF GND 18 19 20 21 22 R12 4.75k GRN D+ DVBUS GND C22 0.1uF 3.3V VDD RST SUSPEND TXD RTS DTR SUSPEND RXD CTS DSR DCD RI GND D+ U10 DVREG-I VBUS 26 24 28 TXD-A RTS-A DTR-A 14 13 12 25 23 27 1 2 3 RXD-A CTS-A DSR-A DCD-A RI-A 19 18 17 16 15 U11 17 16 15 14 13 10 USB CHASSIS 1 6 2 5 3 C nc nc 28 24 1 2 CP2102 21 22 C20 0.
1 2 3 4 +5V-ISO R9 4.99 A A +5V-ADC AGND C2 0.1uF P1 C3 0.1uF C5 0.1uF C6 0.1uF C7 0.1uF U1 AN-CH0 AN-CH1 AN-CH2 1 2 3 4 5 6 7 8 9 B C4 0.1uF C27 4.7uF C1 0.1uF AN-CH3 AN-CH4 AN-CH5 AN-CH6 AN-CH7 U2 ANALOG INPUT C8 0.1uF 1 2 3 C9 0.
