Operation Manual Model 100E UV Fluorescence SO2 Analyzer Also supports operation of: M100EU Analyzer M100EH Analyzer M108E Analyzer M108EU Analyzer when used in conjunction with: M100EU Addendum, PN05831 M100EH Addendum, PN 04621 M108E Addendum, PN 03940 M108E Addendum, PN03949 and M100EU Addendum, PN 04621 © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 USA Toll-free Phone: Phone: Fax: Email: Website: Copyright 2008 - 2011 Teledyne Advanced Pollution Instru
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ABOUT THIS MANUAL This M100E manual, PN 04515, is comprised of the following documents: Part No. Rev Name/Description 04515 F M100E Operation Manual (main content) 05036 E Appendix A, Menu Trees and related software documentation, Rev G.4.
Table of Contents Teledyne API M100E Analyzer Operation Manual REVISION HISTORY M100E Operation Manual, PN04515 Document PN Rev DCN Change Summary 2011 April 06, Rev F, DCN6048 M100E Operation Manual 04515 F 6048 Administrative corrections in Revision History section: typos. 2011 March 11, Rev E, DCN6019 M100E Operation Manual 04515 E 6019 Combine with M100E “Text” (PN05138) for single document/PN; obsolete 05138.
Teledyne API M100E Analyzer Operation Manual Document PN Table of Contents Rev SPL 05360 Q RSSL 04526 S AKIT, Spares 04728 A AKIT, Expendables 04357 A AKIT, Expendables, IZS 01475 A Repair Request (AppxC) 04796 D Interconnect List 0401101 A Interconnect Diagram 04011 A PCA04003PressFlwSnsr 04354 D PCB,Relay 04524 D PCA05702MoBrd 05703 A PCA04180PMT Preamp 04181 H PCA04258Kybrd Int 04259 A PCA05063 UVDetect 05064 C PCA04692 LmpDrvr 04693 E PCA ThermCooler 0493
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TABLE OF CONTENTS SECTION I GENERAL INFORMATION .................................................................................. 13 1. INTRODUCTION ................................................................................................................ 15 1.1. Safety Messages...........................................................................................................................................15 1.2. M100E Overview.................................................................
Table of Contents Teledyne API M100E Analyzer Operation Manual 5.12. Special Features .........................................................................................................................................69 SECTION II OPERATING INSTRUCTIONS............................................................................ 71 6. OPERATING INSTRUCTIONS........................................................................................... 73 6.1. Overview of Operating Modes .................
Teledyne API M100E Analyzer Operation Manual Table of Contents 11.2.4. UV Lamp Shutter & PMT Offset........................................................................................................ 223 11.2.5. Optical Filters .................................................................................................................................... 224 11.3. Pneumatic Operation ...................................................................................................................
Table of Contents Figure 3-12: Figure 3-13: Figure 3-14: Figure 3-15: Figure 3-16: Figure 5-1: Figure 5-2: Figure 5-3: Figure 5-4: Figure 5-5: Figure 5-6: Figure 5-7: Figure 5-8: Figure 5-9: Figure 5-10: Figure 5-11: Figure 5-12: Figure 5-13: Figure 6-1: Figure 6-2: Figure 6-3: Figure 6-4: Figure 6-5: Figure 6-6: Figure 6-7: Figure 6-8: Figure 6-9: Figure 6-10: Figure 6-11: Figure 6-12: Figure 6-13: Figure 6-14: Figure 6-15: Figure 6-16: Figure 6-17: Figure 6-18: Figure 6-19: Figure 6-20: Figure 6-21: Figu
Teledyne API M100E Analyzer Operation Manual Figure 7-6: Figure 7-7: Figure 7-8: Figure 7-9: Figure 7-10: Figure 7-11: Figure 7-12: Figure 7-13: Figure 7-14: Figure 7-15: Figure 7-16: Figure 7-17: Figure 7-18: Figure 7-19: Figure 7-20: Figure 7-21: Figure 7-22: Figure 7-23: Figure 7-24: Figure 7-25: Figure 7-26: Figure 7-27: Figure 7-28: Figure 7-29: Figure 7-30: Figure 7-31: Figure 7-32: Figure 7-33: Figure 7-34: Figure 7-35: Figure 7-36: Figure 7-37: Figure 7-38: Figure 7-39: Figure 7-40: Figure 8-1: Fig
Table of Contents Figure 10-3: Figure 10-4: Figure 11-1: Figure 11-2: Figure 11-3: Figure 11-4: Figure 11-5: Figure 11-6: Figure 11-7: Figure 11-8: Figure 11-9: Figure 11-10: Figure 11-11: Figure 11-12: Figure 11-13: Figure 11-14: Figure 11-15: Figure 11-16: Figure 11-17: Figure 11-18: Figure 11-19: Figure 11-20: Figure 11-21: Figure 11-22: Figure 11-23: Figure 11-24: Figure 12-1: Figure 12-2: Figure 12-3: Figure 12-4: Figure 12-5: Figure 12-6: Figure 12-7: Figure 12-8: Figure 12-9: Figure 12-10: Figure 12
Teledyne API M100E Analyzer Operation Manual Table 5-2: Table 5-3: Table 5-4: Table 5-5: Table 5-6: Table 5-7: Table 5-8: Table 5-9: Table 5-10: Table 6-1: Table 6-2: Table 6-3: Table 6-4: Table 6-5: Table 6-6: Table 6-7: Table 6-8: Table 6-9: Table 6-10: Table 6-11: Table 6-12: Table 6-13: Table 6-14: Table 6-15: Table 7-1: Table 7-2: Table 7-3: Table 7-4: Table 7-5: Table 7-6: Table 7-7: Table 7-8: Table 7-9: Table 7-10: Table 7-11: Table 7-12: Table 7-13: Table 7-14: Table 7-15: Table 8-1: Table 8-2: Ta
Table of Contents Table 12-7: Table 12-8: Table 12-9: Table 12-10: Table 13-1: Table 13-2: xii Teledyne API M100E Analyzer Operation Manual Analog Output Test Function - Nominal Values ....................................................................... 273 Status Outputs Check Pin Out.................................................................................................. 273 Example of HVPS Power Supply Outputs ...............................................................................
SECTION I GENERAL INFORMATION 04515F DCN6048 13
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1. INTRODUCTION 1.1. SAFETY MESSAGES Your safety and the safety of others are very important. We have provided many important safety messages in this manual. Please read these messages carefully. A safety message alerts you to potential hazards that could hurt you or others. Each safety message is associated with a safety alert symbol. These symbols are found in the manual and inside the instrument.
Introduction Teledyne API M100E Analyzer Operation Manual 1.2. M100E OVERVIEW The Model 100E (also referred to as M100E) UV Fluorescence SO2 Analyzer is a microprocessor controlled analyzer that determines the concentration of sulfur dioxide (SO2), in a sample gas drawn through the instrument’s sample chamber where it is exposed to ultraviolet light causing any SO2 present to fluoresce. The instrument measures the amount of fluorescence to determine the amount of SO2 present in the sample gas.
Teledyne API M100E Analyzer Operation Manual Introduction Additional documentation for the M100E SO2 Analyzer is available from Teledyne API’s website at http://www.teledyne-api.com/manuals/. APICOM software manual, part number 03945. Multidrop manual, part number 01842. iDAS Manual, part number 02837. 1.3.1. USING THIS MANUAL NOTE Throughout this manual, words printed in capital, bold letters, such as SETUP or ENTR represent messages as they appear on the analyzer’s display.
Introduction Teledyne API M100E Analyzer Operation Manual SECTION II – OPERATING INSTRUCTIONS BASIC OPERATION OF THE M100E ANALYZER Step-by-Step instructions for using the display/keyboard to set up and operate the M100E analyzer. ADVANCED FEATURES OF THE M100E ANALYZER Step-by-Step instructions for using the M100E analyzer’s more advanced features such as the iDAS system, the DIAG and VARS menus and the and the TEST channel analog output.
2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1. SPECIFICATIONS Table 2-1: M100E Basic Unit Specifications Min/Max Range (Physical Analog Output) In 1ppb increments from 50 ppb to 20,000 ppb of Full Scale, dual ranges or auto ranging Measurement Units ppb, ppm, µg/m3, mg/m3 (user selectable) 1 Zero Noise ≤ 0.2 Span Noise1 ≤ 0.5% ppb RMS Lower Detectable Limit2 0.4 ppb Zero Drift (24 hours) ≤ 0.5 Zero Drift (7 days) ≤1 Span Drift (24 hours) ≤ 0.
Specifications, Approvals and Warranty Teledyne API M100E Analyzer Operation Manual 2.2. EPA EQUIVALENCY DESIGNATION The M100E Analyzer is designated as Reference Method Number EQSA-0495-100 as per 40 CFR Part 53 when operated under the following conditions: Range: Any range from 50 parts per billion (ppb) to 10 parts per million (ppm). Ambient temperature range of 5 oC to 40 oC. Line voltage range of 100-120 VAC or 220-240 VAC, at 50 or 60 Hz.
Teledyne API M100E Analyzer Operation Manual Specifications, Approvals and Warranty 2.3. CE MARK COMPLIANCE 2.3.1. EMISSIONS COMPLIANCE The Teledyne-Advanced Pollution Instrumentation UV Fluorescence SO2 Analyzer M100E was tested and found to be fully compliant with: EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A. Tested on 21 February 2003 - 08 March 2003 at CKC Laboratories, Inc.
Specifications, Approvals and Warranty Teledyne API M100E Analyzer Operation Manual THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY, WHETHER EXPRESSED OR IMPLIED. THE REMEDIES SET FORTH IN THIS SECTION ARE THE EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONTAINED HEREIN.
3. GETTING STARTED 3.1. M100E ANALYZER LAYOUT Figure 3-1: Table 3-1: Field Front Panel Layout Front Panel Description Significance Mode Displays the name of the analyzer’s current operating mode Message Displays a variety of informational messages such as warning messages, operational data, test function values and response messages during interactive tasks.
Getting Started Teledyne API M100E Analyzer Operation Manual Figure 3-2: Table 3-2: rear panel Label Rear Panel Layout Inlet / Outlet Connector Description Function Connect a gas line from the source of sample gas here. SAMPLE Calibration gasses are also inlet here on units without zero/span/shutoff valve options installed. Connect an exhaust gas line of not more than 10 meters long here that leads outside EXHAUST the shelter or immediate area surrounding the instrument.
Teledyne API M100E Analyzer Operation Manual Figure 3-3: 04515F DCN6048 Getting Started M100E Layout (Basic Unit – No Valve Options) 25
Getting Started Teledyne API M100E Analyzer Operation Manual (Kicker) Figure 3-4: M100E Internal Gas Flow (Basic Configuration) NOTE For pneumatic diagrams of M100E SO2 Analyzer’s with various calibration valve options refer to Section 5.7.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.2. UNPACKING THE M100E ANALYZER CAUTION GENERAL SAFETY HAZARD To avoid personal injury, always use two persons to lift and carry the M100E. 1. Verify that there is no apparent external shipping damage. If damage has occurred, please advise the shipper first, then Teledyne API. 2. Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory.
Getting Started Teledyne API M100E Analyzer Operation Manual 3.2.1. VENTILATION CLEARANCE Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance. Table 3-3: Ventilation Clearance AREA MINIMUM REQUIRED CLEARANCE Back of the instrument 4 in. Sides of the instrument 1 in. Above and below the instrument 1 in. Various rack mount kits are available for this analyzer. Refer to Section 5.2 of this manual for more information. 3.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.3.2. ANALOG OUTPUT CONNECTIONS The M100E is equipped with several analog output channels accessible through a connector on the back panel of the instrument. The standard configuration for these outputs is mVDC. An optional current loop output is available for each. When the instrument is in its default configuration, channels A1 and A2 output a signal that is proportional to the SO2 concentration of the sample gas.
Getting Started Teledyne API M100E Analyzer Operation Manual The status outputs are accessed via a 12-pin connector on the analyzer’s rear panel labeled STATUS (refer to Figure 3-2). Pin-outs for this connector are: STATUS Figure 3-6: 5 6 7 8 + D DIAG MODE 4 SPAN CAL 3 ZERO CAL CONC VALI D 2 HIGH RANGE SYSTEM OK 1 Status Output Connector Table 3-5: Status Output Signals REAR PANEL LABEL STATUS DEFINITION 1 SYSTEM OK ON if no faults are present.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.3.4. CONNECTING THE CONTROL INPUTS If you wish to use the analyzer to remotely activate the zero and span calibration modes, several digital control inputs are provided through a 10-pin connector labeled CONTROL IN on the analyzer’s rear panel. There are two methods for energizing the control inputs. The internal +5V available from the pin labeled “+” is the most convenient method.
Getting Started Teledyne API M100E Analyzer Operation Manual 3.3.5. CONNECTING THE SERIAL PORTS If you wish to utilize either of the analyzer’s two serial interface COMM ports, refer to Chapter 7 for instructions on their configuration and usage. 3.3.6. CONNECTING TO A LAN OR THE INTERNET If your unit has a Teledyne API Ethernet card, connect the cable supplied with the option from the rear panel Ethernet port to an Ethernet access port. NOTE: The M100E firmware supports dynamic IP addressing or DHCP.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.4.1.2. SPAN GAS A gas specifically mixed to match the chemical composition of the type of gas being measured at near full scale of the desired measurement range. In this case, SO2 measurements made with the Teledyne API M100E UV Fluorescence SO2 Analyzer, it is recommended that you use a span gas with a SO2 concentration equal to 80% of the measurement range for your application.
Getting Started Teledyne API M100E Analyzer Operation Manual CAUTION GENERAL SAFETY HAZARD Sample and calibration gases should only come into contact with PTFE (Teflon) or glass tubes and fixtures. They SHOULD NOT come in contact with brass or stainless steel fittings prior to the reaction cell. The exhaust from the analyzer’s internal pump MUST be vented outside the immediate area or shelter surrounding the instrument. It is important to conform to all safety requirements regarding exposure to SO2.
Teledyne API M100E Analyzer Operation Manual Figure 3-9: Getting Started Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator 3.4.2.1. SAMPLE GAS SOURCE Attach a ¼” sample inlet line to the sample inlet port. The SAMPLE input line should not be more than 2 meters long. NOTE Ideally the maximum pressure of any gas at the sample inlet should equal ambient atmospheric pressure and should NEVER exceed 1.5 in-hg above ambient pressure.
Getting Started Teledyne API M100E Analyzer Operation Manual 3.4.2.3. INPUT GAS VENTING The span gas, zero air supply and sample gas line MUST be vented in order to ensure that the gases input do not exceed the maximum inlet pressure of the analyzer as well as to prevent back diffusion and pressure effects. These vents should be: At least 0.2m long; No more than 2m long and; Vented outside the shelter or immediate area surrounding the instrument. 3.4.2.4.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.5.1. STARTUP After the electrical and pneumatic connections are made, turn on the instrument. The pump and exhaust fan should start immediately. The display should immediately display a single, horizontal dash in the upper left corner of the display. This will last approximately 30 seconds while the CPU loads the operating system. Once the CPU has completed this activity it will begin loading the analyzer firmware and configuration data.
Getting Started Teledyne API M100E Analyzer Operation Manual 3.5.2. WARM UP The M100E requires about 60 minutes warm-up time before reliable SO2 measurements can be taken. During that time, various portions of the instrument’s front panel will behave as follows. Refer to Figure 3-1 for locations. Table 3-8: Front Panel Display during System Warm-Up NAME COLOR BEHAVIOR SIGNIFICANCE Concentration Field N/A Displays current, compensated SO2Concentration This is normal operation.
Teledyne API M100E Analyzer Operation Manual Getting Started Table 3-9 lists brief descriptions of the warning messages that may occur during start up for M100E analyzers with no options installed. Table 3-9: Possible Startup Warning Messages – M100E Analyzers w/o Options MESSAGE ANALOG CAL WARNING The temperature inside the M100E chassis is outside the specified limits.
Getting Started Teledyne API M100E Analyzer Operation Manual Table 3-10 lists brief descriptions of the warning messages that may occur during start up for M100E analyzers with optional second gas options or alarms installed. Table 3-10: Possible Startup Warning Messages – M100E Analyzers with Options MESSAGE O2 CELL TEMP WARN1 1 2 3 4 40 MEANING O2 sensor cell temperature outside of warning limits specified by O2_CELL_SET variable.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.5.4. FUNCTIONAL CHECK After the analyzer’s components have warmed up for at least 60 minutes, verify that the software properly supports any hardware options that were installed. For information on navigating through the analyzer’s software menus, refer to the menu trees described in Appendix A.1. Check to ensure that the analyzer is functioning within allowable operating parameters.
Getting Started Teledyne API M100E Analyzer Operation Manual 3.6. INITIAL CALIBRATION OF THE M100E To perform the following calibration you must have sources for zero air and span gas available for input into the sample port on the back of the analyzer. Refer to Section 3.4 for instructions for connecting these gas sources. The initial calibration should be carried out using the same reporting range set up as used during the analyzer’s factory calibration.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.6.2. INITIAL CALIBRATION PROCEDURE FOR M100E ANALYZERS WITHOUT OPTIONS The following procedure assumes that: The instrument DOES NOT have any of the available calibration valve or gas inlet options installed; Cal gas will be supplied through the SAMPLE gas inlet on the back of the analyzer (refer to Figure 3-2), and; The pneumatic setup matches that described in Section 3.4.2. 3.6.2.1.
Getting Started Teledyne API M100E Analyzer Operation Manual 3.6.2.2.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.6.2.3. SET SO2 SPAN GAS CONCENTRATION: Set the expected SO2 span gas concentration. This should be 80% of the concentration range for which the analyzer’s analog output range is set.
Getting Started Teledyne API M100E Analyzer Operation Manual 3.6.2.4. ZERO/SPAN CALIBRATION: To perform the zero/span calibration procedure, press: SAMPLE RANGE=500.0 PPB SO2= XXXX CAL < TST Toggle SETUP Set the Display to show test function. the This function calculates the stability of the SO2 measurement. button until ... SAMPLE SO2=XXX.X < TST TST > CAL SETUP Allow zero gas to enter the sample port at the rear of the analyzer. Wait until falls below 0.5 ppb.
Teledyne API M100E Analyzer Operation Manual Getting Started 3.6.3. O2 SENSOR CALIBRATION PROCEDURE If your M100E is equipped with the optional O2 sensor, this sensor should be calibrated during installation of the instrument. Refer to Section 8.10.1 for instructions 3.6.4. CO2 SENSOR CALIBRATION PROCEDURE If your M100E is equipped with the optional CO2 sensor, this sensor should be calibrated during installation of the instrument. Refer to Section 8.10.2 for instructions.
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4. FREQUENTLY ASKED QUESTIONS & GLOSSARY 4.1. FAQ’S The following list contains some of the most commonly asked questions relating to the M100E SO2 Analyzer. Q: Why is the ZERO or SPAN key not displayed during calibration? A: The M100E disables certain these keys expected span or zero value entered by the users is too different from the gas concentration actually measured value at the time. This is to prevent the accidental recalibration of the analyzer to an out-of-range response curve.
Frequently Asked Questions & Glossary Teledyne API M100E Analyzer Operation Manual Q: How do I perform a leak check? A: Refer to Section 10.3.6. Q: How do I measure the sample flow? A: Sample flow is measured by attaching a calibrated flow meter to the sample inlet port when the instrument is operating. The sample flow should be 650 cm³/min 10%. Section 10.3.6 includes detailed instructions on performing a check of the sample gas flow.
Teledyne API M100E Analyzer Operation Manual Frequently Asked Questions & Glossary 4.2. GLOSSARY APICOM – Name of a remote control program offered by Teledyne-API to its customers. ASSY – Acronym for Assembly. cm3 – metric abbreviation for cubic centimeter. Same as the obsolete abbreviation “cc”.
Frequently Asked Questions & Glossary Teledyne API M100E Analyzer Operation Manual MOLAR MASS – The molar mass is the mass, expressed in grams, of 1 mole of a specific substance. Conversely, one mole is the amount of the substance needed for the molar mass to be the same number in grams as the atomic mass of that substance. EXAMPLE: The atomic weight of Carbon is 12 therefore the molar mass of Carbon is 12 grams. Conversely, one mole of carbon equals the amount of carbon atoms that weighs 12 grams.
5. OPTIONAL HARDWARE AND SOFTWARE This section includes descriptions of the hardware and software options available for the M100E UV Fluorescence SO2 Analyzer. For assistance with ordering these options please contact the sales department of Teledyne - Advanced Pollution Instruments at: TOLL-FREE: 800-324-5190 TEL: +1 858-657-9800 FAX: +1 858-657-9816 E-MAIL: apisales@teledyne.com WEB SITE: http://www.teledyne-api.com/ 5.1.
Optional Hardware and Software Teledyne API M100E Analyzer Operation Manual 5.3. CARRYING STRAP/HANDLE (OPT 29) The chassis of the analyzer allows the user to attach a strap handle for carrying the instrument. The handle is located on the right side and pulls out to accommodate a hand for transport. When pushed in, the handle is nearly flush with the chassis, only protruding out about 9 mm (3/8”).
Teledyne API M100E Analyzer Operation Manual Figure 5-2: Optional Hardware and Software Current Loop Option Installed on the Motherboard 5.4.1. CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS NOTE Servicing or handling of circuit components requires electrostatic discharge protection, i.e. ESD grounding straps, mats and containers. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
Optional Hardware and Software Teledyne API M100E Analyzer Operation Manual 4. Disconnect the current loop option PCA from the appropriate connector on the motherboard (refer to Figure 5-2). 5. Each connector, J19 and J23, requires two shunts. Place one shunt on the two left most pins and the second shunt on the two pins next to it (refer to Figure 5-2). 6 spare shunts (P/N CN0000132) were shipped with the instrument attached to JP1 on the back of the instruments keyboard and display PCA. 6.
Teledyne API M100E Analyzer Operation Manual EXHAUST GAS OUTLET Optional Hardware and Software INSTRUMENT CHASSIS KICKER EXHAUST TO PUMP PUMP HYDROCARBON SCRUBBER (KICKER) SAMPLE/CAL VALVE SAMPLE CHAMBER SAMPLE GAS INLET SAMPLE FILTER PMT UV LAMP ZERO/SPAN VALVE ZERO AIR INLET VACUUM MANIFOLD EXHAUST TO OUTER LAYER OF KICKER SPAN GAS INLET Figure 5-3: FLOW CONTROL ASSY FLOW SENSOR SAMPLE PRESSURE SENSOR FLOW / PRESSURE SENSOR PCA Pneumatic Diagram of the M100E with Z/S Option Installed
Optional Hardware and Software Teledyne API M100E Analyzer Operation Manual 5.7.2. INTERNAL ZERO/SPAN GAS GENERATOR (OPTION 51A) The M100E can be equipped with an internal zero air and span gas generator (IZS). This option includes a heated enclosure for a permeation tube, an external scrubber for producing zero air and a set of valves for switching between the sample gas inlet and the output of the zero/span subsystem, functionally very similar to the valves included in the zero/span valve option.
Teledyne API M100E Analyzer Operation Manual Optional Hardware and Software Manually from the analyzer’s front panel by using the SIGNAL I/O controls located under the DIAG Menu (refer to Section 6.9.2), By activating the instrument’s AutoCal feature (refer to Section 8.8), Remotely by using the external digital control inputs (refer to Section 7.3.1.2 and Section 8.7.1), or Remotely through the RS-232/485 serial I/O ports (refer to Appendix A-6 for the appropriate commands).
Optional Hardware and Software Teledyne API M100E Analyzer Operation Manual Table 5-6: IZS Permeation Tubes for SO2 OPTION EFFUSION RATE (@ 50°C) APPROXIMATE CONCENTRATION SPECIFIED FLOW RATE (OF INDICATED PERM TUBE RATE) OPT 52C 796 ng/min 0.3-0.5 ppm 0.76 ± 5% lpm OPT 52H 1592 ng/min 0.8 ppm 0.76 ± 50% lpm OPT 52M 220 ng/min 150 ppb 0.
Teledyne API M100E Analyzer Operation Manual Optional Hardware and Software “Alarm 1” Relay Alarm 1 which is “System OK 2” (system OK 1, is the status bit) is in the energized state when the instrument is “OK” and there are no warnings. If there is a warning active or if the instrument is put into the “DIAG” mode, Alarm 1 will change states.
Optional Hardware and Software Figure 5-6: Teledyne API M100E Analyzer Operation Manual Multidrop Card Seated on CPU above Disk on Module The option consists of a small printed circuit assembly, which plugs into to the analyzer’s CPU card and is connected to the RS-232 and COM2 DB9 connectors on the instrument’s back panel via a cable to the motherboard. One OPT 62 and one OPT 60B are required for each analyzer along the multidrop network. Refer to 7.1.
Teledyne API M100E Analyzer Operation Manual Figure 5-8: Optional Hardware and Software Rear Panel with Ethernet Installed For more information on setting up and using this option, refer to Section 7.1.6. 5.8.5. ETHERNET + MULTIDROP (OPT 63C) This option allows the instrument to communicate on both RS-232 and ETHERNET networks simultaneously. It includes the following: RS-232 MULTIDROP (OPT 62) ETHERNET (OPT 63A) 5.9.
Optional Hardware and Software Teledyne API M100E Analyzer Operation Manual Oxygen from the sample stream is attracted into the magnetic field displacing the nitrogen filled spheres and causing the suspended mirror to rotate. Therefore, the amount of light reflected onto the photocells and therefore the output levels of the photocells. The feedback loop increases the amount of current fed into the winding in order to move the mirror back into its original position.
Teledyne API M100E Analyzer Operation Manual Optional Hardware and Software 5.9.1.3. PNEUMATIC OPERATION OF THE O2 SENSOR Pneumatically, the O2 sensor draws a flow of 80 cm³/min in addition to the normal sample flow rate. It is separately controlled with its own critical flow orifice. (Kicker) O2 Sensor Flow Control Figure 5-10: Internal Pneumatics with O2 Sensor 5.9.2. CARBON DIOXIDE SENSOR (OPTION 67A) The optional CO2 sensor allows the M100E to measure both SO2 and CO2 simultaneously.
Optional Hardware and Software Teledyne API M100E Analyzer Operation Manual Table 5-9: CO2 Sensor Specifications Accuracy at 25˚C 0.02% CO2 + 2% of reading Linearity 0.5 % of full scale Typical Temperature -0.1% FS / ˚C Dependence Long Term Stability <+15 % FS / 2 years Response time 20 seconds Warm up time 5 minutes Power consumption 2.5 watts 5.9.2.2. THEORY OF OPERATION NDIR MEASUREMENT OF CO2 The optional CO2 sensor is a silicon based Non-Dispersive Infrared (NDIR) sensor.
Teledyne API M100E Analyzer Operation Manual Optional Hardware and Software OPERATION WITHIN THE M100E ANALYZER The CO2 sensor option is transparently integrated into the core analyzer operation. All functions can be viewed or accessed through the front panel, just like the functions for SO2. The CO2 concentration is displayed in the upper right-hand corner, alternating with SO2 concentration.
Optional Hardware and Software Figure 5-13: Teledyne API M100E Analyzer Operation Manual CO2 Sensor Option PCA Layout and Electronic Connections 5.10. ADDITIONAL MANUALS 5.10.1. PRINTED MANUALS (OPT 70A) Additional copies of the printed user’s manual can be purchased from the factory. 5.10.2. MANUAL ON CD (OPT 70B) This operator’s manual is also available on CD. The electronic document is stored in Adobe Systems Inc.
Teledyne API M100E Analyzer Operation Manual Optional Hardware and Software Table 5-10: Extended Warranty Options OPTION NUMBER DESCRIPTION OPT 92B Extends warranty to cover a two (2) year period from the date of purchase. OPT 93C Extends warranty to cover a five (5) year period from the date of purchase. 5.12. SPECIAL FEATURES 5.12.1. MAINTENANCE MODE SWITCH Teledyne API analyzers are equipped with a switch that places the instrument in maintenance mode.
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SECTION II OPERATING INSTRUCTIONS 04515F DCN6048 71
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6. OPERATING INSTRUCTIONS To assist in navigating the analyzer’s software, a series of menu trees can be found in Appendix A of this manual. NOTE The flow charts appearing in this section contain typical representations of the analyzer’s display during the various operations being described. These representations may differ slightly from the actual display of your instrument.
Operating Instructions Teledyne API M100E Analyzer Operation Manual Besides SAMPLE and SETUP, other modes the analyzer can be operated in are: Table 6-1: MODE EXPLANATION DIAG One of the analyzer’s diagnostic modes is active (refer to Section 6.9). LO CAL A Unit is performing LOW SPAN (midpoint) calibration initiated automatically by the analyzer’s AUTOCAL feature LO CAL R Unit is performing LOW SPAN (midpoint) calibration initiated remotely through the COM ports or digital control inputs.
Teledyne API M100E Analyzer Operation Manual Operating Instructions Table 6-2: Test Functions Defined DISPLAY PARAMETER UNITS RANGE RANGE -- PPB, PPM, UGM & MGM The Full Scale limit at which the reporting range of the analyzer’s ANALOG OUTPUTS is currently set. THIS IS NOT the Physical Range of the instrument. Refer to Section 6.7 for more information. If DUAL or AUTO Range modes have been selected, two RANGE functions will appear, one for each range.
Operating Instructions Teledyne API M100E Analyzer Operation Manual To view the TEST Functions press the following Key sequence: SAMPLE RANGE = 500.0 PPB < TST TST > CAL SETUP RANGE STABIL PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR. LGT DARK PMT DARK LAMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP IZS TEMP1 TEST2 TIME Toggle keys to scroll through list of functions 1 Only appears if IZS option is installed.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.2.2. WARNING MESSAGES The most common instrument failures will be reported as a warning on the analyzer’s front panel and through the COM ports. Section 12.1.1 explains how to use these messages to troubleshoot problems. Section 3.5.3 shows how to view and clear warning messages. Table 6-3 lists all warning messages for the current version of software.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.3. CALIBRATION MODE 6.3.1. CALIBRATION FUNCTIONS Pressing the CAL key switches the M100E into calibration mode. In this mode, the user can calibrate the instrument with the use of calibrated zero or span gases. If the instrument includes either the zero/span valve option or IZS option, the display will also include CALZ and CALS keys. Pressing either of these keys also puts the instrument into multipoint calibration mode.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.3.2. SETUP – PASS: CALIBRATION PASSWORD SECURITY The M100E calibration functions may be password protected for to prevent inadvertent adjustments. When the calibration password has been enabled using the PASS menu item found under the Setup Menu (refer to below), the system will prompt the user for a password anytime CAL, CALZ, CALS activated. The default status of the calibration password is OFF.
Operating Instructions Teledyne API M100E Analyzer Operation Manual If the calibration password (100) is enabled, the following keypad sequence will be required to enter one of the calibration modes: SAMPLE RANGE = 500.0 PPB SO2 =XXX.X < TST TST > CAL CALZ CALS SAMPLE Prompts password number 0 ENTER SETUP PASS : 0 0 0 SAMPLE Press individual keys to set 1 SETUP ENTR EXIT ENTER SETUP PASS : 0 0 1 ENTR EXIT 101 M-P CAL RANGE = 500.0 PPB < TST TST > ZERO CONC SO2 =XXX.
Teledyne API M100E Analyzer Operation Manual Table 6-5: Operating Instructions Secondary Setup Mode Features and Functions MODE OR FEATURE KEYPAD LABEL External Communication Channel Configuration COMM Used to set up and operate the analyzer’s various external I/O channels including RS-232; RS 485, modem communication and/or Ethernet access. System Status Variables VARS Used to view various variables related to the instruments current operational status 6.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.5. SETUP – CFG: VIEWING THE ANALYZER’S CONFIGURATION INFORMATION Pressing the CFG key displays the instrument configuration information. This display lists the analyzer model, serial number, firmware revision, software library revision, CPU type and other information. Use this information to identify the software and hardware when contacting customer service.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.6. SETUP – CLK: SETTING THE INTERNAL TIME-OF-DAY CLOCK The M100E has a built-in clock for the AutoCal timer, Time TEST functions, and time stamps on COM port messages and iDAS data entries. To set the time-of-day, press: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE 8 SETUP ENTER SETUP PASS : 818 1 SETUP X.X 8 ENTR EXIT PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE SETUP X.
Operating Instructions Teledyne API M100E Analyzer Operation Manual In order to compensate for CPU clocks which run fast or slow, there is a variable to speed up or slow down the clock by a fixed amount every day. To change this variable, press: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE 8 SETUP SETUPX.X PREV NEXT JUMP ENTER SETUP PASS: 818 1 8 EDIT PRNT EXIT Continue to press NEXT until … ENTR EXIT SETUP X.X PRIMARY SETUP MENU SETUP X.X 0 ) DAS_HOLD_OFF=15.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.7. SETUP – RNGE: ANALOG OUTPUT REPORTING RANGE CONFIGURATION 6.7.1. AVAILABLE ANALOG OUTPUT SIGNALS The analyzer has three active analog output signals, accessible through a connector on the rear panel.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.7.2. PHYSICAL RANGE VERSUS ANALOG OUTPUT REPORTING RANGES The entire measurement range of the M100E is 0 – 20,000 ppb, but many applications use only a small part of the analyzer’s full measurement range. This creates two performance challenges: The width of the M100E’s physical range can create data resolution problems for most analog recording devices.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.7.3. REPORTING RANGE MODES The M100E provides three analog output range modes to choose from. Single range (SNGL) mode sets a single maximum range for the analog output. If single range is selected (refer to Section 6.7.4) both outputs are slaved together and will represent the same measurement span (e.g. 0-50 ppm), however their electronic signal levels may be configured for different ranges (e.g. 0-10 VDC vs. 0-.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.7.4. SINGLE RANGE MODE (SNGL) The default range mode for the analyzer is single range, in which all analog concentration outputs are set to the same reporting range. This reporting range can be set to any value between 0.1 ppb and 20,000 ppb. While the two outputs always have the same reporting range, the span and scaling of their electronic signals may also be configured for different differently (e.g., A1 = 0-10 V; A2 = 0-0.1 V).
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.7.5. DUAL RANGE MODE (DUAL) Selecting Dual Range mode allows the A1 and A2 outputs to be configured with different reporting ranges. The analyzer software calls these two ranges low and high. The Low range setting corresponds with the analog output labeled A1 on the rear panel of the instrument. The high range setting corresponds with the A2 output.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.7.6. AUTO RANGE MODE (AUTO) In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (low and high). The unit will switch from low range to high range when either the SO2 concentration exceeds 98% of the low range span. The unit will return from high range back to low range once both the SO2 concentration falls below 75% of the low range span.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.7.7. RANGE UNITS The M100E can display concentrations in parts per billion (109 mols per mol, PPB), parts per million (106 mols per mol, PPM), micrograms per cubic meter (µg/m3, UGM) or milligrams per cubic meter (mg/m3, MGM). Changing units affects all of the display, analog outputs, COM port and iDAS values for all reporting ranges regardless of the analyzer’s range mode. To change the concentration units: SAMPLE RANGE = 500.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.7.8. DILUTION RATIO The dilution ratio is a software option that allows the user to compensate for any dilution of the sample gas before it enters the sample inlet. Using the dilution ratio option is a 4-step process: 1. Select reporting range units: Follow the procedure in Section 6.7.7. 2. Select the range: Use the procedures in Section 6.7.4 – 6.7.6.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.8. SETUP – VARS: USING THE INTERNAL VARIABLES The M100E has several-user adjustable software variables, which define certain operational parameters. Usually, these variables are automatically set by the instrument’s firmware, but can be manually re-defined using the VARS menu. Table 6-7 lists all variables that are available within the 818 password protected level. Table 6-7: NO.
Operating Instructions Teledyne API M100E Analyzer Operation Manual To access and navigate the VARS menu, use the following key sequence. SAMPLE* RANGE = 500.000 PPB SO2 =X.XXX < TST TST > CAL SAMPLE SETUP ENTER SETUP PASS : 818 8 1 SETUP X.X 8 ENTR EXIT PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE SETUP X.X EXIT SECONDARY SETUP MENU COMM VARS DIAG SETUP X.X EXIT EXIT ignores the new setting. ENTER VARS PASS: 818 ENTR accepts the new setting. 8 1 8 SETUP X.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9. SETUP – DIAG: USING THE DIAGNOSTICS FUNCTIONS A series of diagnostic tools is grouped together under the SETUPMOREDIAG menu. As these parameters are dependent on firmware revision (refer to Menu Tree, A-5, in Appendix A). The individual parameters, however, are explained in more detail in the following section, indicated in Table 6-8.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.9.1. ACCESSING THE DIAGNOSTIC FEATURES To access the DIAG functions press the following keys: SAMPLE RANGE = 500.000 PPB SO2 =XXX.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9.2. SIGNAL I/O The signal I/O diagnostic mode allows a user to review and change the digital and analog input/output functions of the analyzer. Refer to Appendix A-4 for a complete list of the parameters available for review under this menu. NOTE Any changes of signal I/O settings will remain in effect only until the signal I/O menu is exited.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.9.3. ANALOG OUTPUT STEP TEST This test can be used to check the accuracy and proper operation of the analog outputs. The test forces all four analog output channels to produce signals ranging from 0% to 100% of the full scale range in 20% increments. This test is useful to verify the operation of the data logging/recording devices attached to the analyzer.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9.4. ANALOG I/O CONFIGURATION Table 6-8 lists the analog I/O functions that are available in the M100E. Table 6-9: DIAG - Analog I/O Functions SUB MENU FUNCTION AOUTS CALIBRATED: Shows the status of the analog output calibration (YES/NO) and initiates a calibration of all analog output channels. CONC_OUT_1 Sets the basic electronic configuration of the A1 analog output (SO2).
Operating Instructions Teledyne API M100E Analyzer Operation Manual The following DC current output limits apply to the current loop modules: Table 6-11: Analog Output Current Loop Range RANGE MINIMUM OUTPUT MAXIMUM OUTPUT 0-20 mA 0 mA 20 mA These are the physical limits of the current loop modules, typical applications use 2-20 or 4-20 mA for the lower and upper limits. Please specify desired range when ordering this option. The default offset for all ranges is 0 mA.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9.4.1.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.9.4.2. ANALOG OUTPUT CALIBRATION MODE The analog outputs can be calibrated automatically or manually. In its default mode, the instrument is configured for automatic calibration of all channels. Manual calibration should be used for the 0.1V range or in cases where the outputs must be closely matched to the characteristics of the recording device. Outputs configured for automatic calibration can be calibrated as a group or individually.
Teledyne API M100E Analyzer Operation Manual Operating Instructions To automatically calibrate a single analog channel from the DIAG Menu (refer to Figure 6-17), press: DIAG PREV ANALOG I / O CONFIGURATION NEXT ENTR DIAG AIO < EXIT EXIT to Return to the main Sample Display AOUTS CALIBRATED: NO SET> CAL DIAG AIO EXIT Press SET> to select the Analog Output channel to be configured.
Operating Instructions Teledyne API M100E Analyzer Operation Manual To select manual output calibration for a particular channel, access the Analog I/O Configuration from the DIAG Menu (refer to Figure 6-17), then press: DIAG Exit to return to the main sample display PREV ANALOG I / O CONFIGURATION NEXT DIAG AIO < SET SET> ENTR EXIT AOUTS CALIBRATED: NO CAL EXIT < SET SET> DIAG AIO SET> Figure 6-23: CONC_OUT_2:5V, CAL EDIT EDIT EXIT CONC_OUT_2 AUTO CAL: ON < SET SET> DIAG AIO ON EDIT EX
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9.4.3. MANUAL ANALOG OUTPUT CALIBRATION AND VOLTAGE ADJUSTMENT For highest accuracy, the voltages of the analog outputs can be manually calibrated. Calibration is done through the instrument software with a voltmeter connected across the output terminals (refer to Figure 6-24). Adjustments are made using the front panel keys by setting the zero-point first and then the span-point (refer to Table 6-13).
Operating Instructions Teledyne API M100E Analyzer Operation Manual To make these adjustments, the AOUT auto-calibration feature must be turned off (refer to Section 6.9.4.2).
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9.4.4. ANALOG OUTPUT OFFSET ADJUSTMENT Some analog signal recorders require that the zero signal to be significantly different from the baseline of the recorder in order to record slightly negative readings from noise around the zero point. This can be achieved in the M100E by defining a zero offset, a small voltage (e.g.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.9.4.5. CURRENT LOOP OUTPUT ADJUSTMENT A current loop option is available and can be installed as a retrofit for each of the analog outputs of the analyzer (refer to Section 5.3). This option converts the DC voltage analog output to a current signal with 0-20 mA output current. The outputs can be scaled to any set of limits within that 0-20 mA range. However, most current loop applications call for either 2-20 mA or 4-20 mA range.
Teledyne API M100E Analyzer Operation Manual Operating Instructions To adjust the zero and span values of the current outputs, activate the ANALOG I/O CONFIGURATION MENU from the DIAG Menu (refer to Figure 6-17), then press: DIAG AIO DIAG PREV ANALOG I / O CONFIGURATION NEXT ENTR < SET AIN A/C FREQUENCY: 60 HZ SET> EDIT CAL EXIT EXIT DIAG AIO DIAG AIO CONC_OUT_2 CALIBRATED: NO CONC_OUT_2 ZERO: 0 mV Increase or decrease the current output by 100, 10 or 1 counts.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.9.4.6. AIN CALIBRATION This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9.5. OPTIC TEST The optic test function tests the response of the PMT sensor by turning on an LED located in the cooling block of the PMT (refer to Figure 11-15). The analyzer uses the light emitted from the LED to test its photo-electronic subsystem, including the PMT and the current to voltage converter on the pre-amplifier board.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.9.6. ELECTRICAL TEST The electrical test function creates a current, which substitutes the PMT signal, and feeds it into the preamplifier board. This signal is generated by circuitry on the pre-amplifier board itself and tests the filtering and amplification functions of that assembly along with the A/D converter on the motherboard. It does not test the PMT itself. The electrical test should produce a PMT signal of about 2000 ±1000 mV.
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9.7. LAMP CALIBRATION An important factor in accurately determining SO2 concentration is the amount of UV light available to transform the SO2 into SO2* (refer to Section 11.1.1).
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.9.8. PRESSURE CALIBRATION A sensor at the exit of the sample chamber continuously measures the pressure of the sample gas. This data is used to compensate the final SO2 concentration calculation for changes in atmospheric pressure when the instrument’s TPC feature is turned on (refer to Section 10.7.3) and is stored in the CPU’s memory as the test function PRES (also viewable via the front panel).
Teledyne API M100E Analyzer Operation Manual Operating Instructions 6.9.9. FLOW CALIBRATION The flow calibration allows the user to adjust the values of the sample flow rates as they are displayed on the front panel and reported through COM ports to match the actual flow rate measured at the sample inlet. This does not change the hardware measurement of the flow sensors, only the software calculated values.
Operating Instructions Teledyne API M100E Analyzer Operation Manual 6.9.10. TEST CHANNEL OUTPUT When activated, output channel A4 can be used to report one of the test functions viewable from the SAMPLE mode display.
Teledyne API M100E Analyzer Operation Manual Operating Instructions Table 6-15: Test Parameters Available for Analog Output A4 TEST CHANNEL TEST PARAMETER RANGE NONE Test channel is turned off PMT READING 0-5000 mV UV READING 0-5000 mV SAMPLE PRESSURE 0-40 in-Hg-A SAMPLE FLOW 0-1000 cm³/min RCELL TEMP 0-70° C CHASSIS TEMP 0-70° C IZS TEMP 0-70° C PMT TEMP 0-50° C HVPS VOLTAGE 0-5000 V Once a TEST function is selected, the instrument begins to report a signal on the A4 output and adds
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7. REMOTE OPERATION AND ADVANCED FEATURES 7.1. SETUP – COMM: SETTING UP THE ANALYZER’S COMMUNICATION PORTS The M100E is equipped with two serial communication ports located on the rear panel (refer to Figure 3-1). Both ports operate similarly and give the user the ability to communicate with, issue commands to, and receive data from the analyzer through an external computer system or terminal. By default, both ports operate on the RS-232 protocol.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.1.1. ANALYZER ID Each type of Teledyne API analyzer is configured with a default ID code. The default ID code for all M100E analyzers is 100. The ID number is only important if more than one analyzer is connected to the same communications channel such as when several analyzers are on the same Ethernet LAN (refer to Section 7.1.6); in a RS-232 Multidrop chain (refer to 7.1.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.1.2. COMM PORT DEFAULT SETTINGS As received from the factory, the analyzer is set up to emulate a DCE or modem, with pin 3 of the DB-9 connector designated for receiving data and pin 2 designated for sending data. RS-232: RS-232 (fixed) DB-9 male connector. o Baud rate: 19200 bits per second (baud). o Data Bits: 8 data bits with 1 stop bit. o Parity: None. COM2: RS-232 (configurable), DB-9 female connector.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, J11 (RS-232) and J12 (COM2). Figure 7-4: CPU Connector Pin-Outs for RS-232 and COM2 in RS-232 Mode Teledyne API offers two mating cables, one of which should be applicable for your use. Part number WR000077, a DB-9 female to DB-9 female cable, 6 feet long.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features To reconfigure COM2 as an RS-485 port: 1. Locate J32 and move the shunt from Pins 1 2 to Pins 3 4. 2. Remove the connector from J12. 3. Plug the RS-485 connector into J15. Figure 7-5: CPU RS-485 Setup When COM2 is configured for RS-485 operation the port uses the same female DB-9 connector on the back of the instrument as when COM2 is configured for RS-232 operation, however, the pin assignments are different.
Remote Operation and Advanced Features Figure 7-7: Teledyne API M100E Analyzer Operation Manual CPU Connector Pin-Outs for COM2 in RS-485 Mode 7.1.5. DTE AND DCE COMMUNICATION RS-232 was developed for allowing communications between data terminal equipment (DTE) and data communication equipment (DCE). Basic terminals always fall into the DTE category whereas modems are always considered DCE devices. The difference between the two is the pin assignment of the Data Receive and Data Transmit functions.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.1.6.1. ETHERNET CARD COM2 COMMUNICATION MODES AND BAUD RATE The firmware on board the Ethernet card automatically sets the communication modes for the COM2 port. The baud rate is also automatically set at 115,200 Baud. 7.1.6.2. CONFIGURING THE ETHERNET INTERFACE OPTION USING DHCP The Ethernet option for you M100E uses Dynamic Host Configuration Protocol (DHCP) to automatically configure its interface with your LAN.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual Table 7-2: LAN/Internet Configuration Properties PROPERTY DESCRIPTION This displays whether the DHCP is turned ON or OFF. DHCP STATUS On Editable INSTRUMENT IP ADDRESS Configured by DHCP EDIT key disabled when DHCP is ON This string of four packets of 1 to 3 numbers each (e.g. 192.168.76.55.) is the address of the analyzer itself.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features NOTE It is a good idea to check these settings the first time you power up your analyzer after it has been physically connected to the LAN/Internet to ensure that the DHCP has successfully downloaded the appropriate information from you network server(s). If the gateway IP, instrument IP and the subnet mask are all zeroes (e.g. “0.0.0.0”), the DCHP was not successful.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.1.6.3. MANUALLY CONFIGURING THE NETWORK IP ADDRESSES There are several circumstances when you may need to manually configure the interface settings of the analyzer’s Ethernet card.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features STEP 2: After STEP 1 (refer to Figure 7-9), configure the INSTRUMENT IP, GATEWAY IP and SUBNET MASK addresses by pressing the following: Internet Configuration Keypad Functions SETUP X.X DHCP: OFF SET> EDIT SETUP X.X EXIT FUNCTION [0] Press this key to cycle through the range of numerals and available characters (“0 – 9” & “ . ”) Moves the cursor one character left or right.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.1.6.4. CHANGING THE ANALYZER’S HOSTNAME The HOSTNAME is the name by which the analyzer appears on your network. The default name for all Teledyne API’s M100E analyzers is M100E . To change this name (particularly if you have more than one M100E analyzer on your network), access the COMM Menu (refer to Figure 7-1), then press: HOSTNAME: 100E SETUP X.X
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.1.7. MODBUS SETUP The following set of instructions assumes that the user is familiar with MODBUS communications, and provides minimal information to get started. For additional instruction, please refer to the Teledyne API MODBUS manual, PN 06276. Also refer to www.modbus.org for MODBUS communication protocols. Minimum Requirements Instrument firmware with MODBUS capabilities installed.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual Example Connection Setup window: Example MODBUS Poll window: 132 04515F DCN6048
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.1.8. MULTIDROP RS-232 SET UP The RS-232 Multidrop consists of a printed circuit assembly (PCA) that is seated on the CPU card (refer to Figure 7-12), and is connected by a Y-ribbon cable from its J3 connector to the CPU’s COM1 and COM2 connectors.. This PCA includes all circuitry required to enable your analyzer for Multidrop operation.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 1. With NO power to the instrument, remove its top cover and locate JP2 on the multidrop PCA, which is assembled with a shunt that jumpers Pins 21 22 (Figure 7-12). 2. Remove and store the shunt (place the shunt on one pin only) for all instruments in the network except the instrument that is to be the last: make sure a shunt is in place connecting Pins 21 22 for the last instrument.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.1.9. COMM PORT COMMUNICATION MODES Each of the analyzer’s serial ports can be configured to operate in a number of different modes, which are listed in the following table. Each COMM port needs to be configured independently.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual To select a communication mode for a one of the COMM Ports, such as the following example where HESSEN PROTOCOL mode is enabled, access the COMM Menu (refer to Figure 7-1), then press: SETUP X.X Select which COM port to configure ID The sum of the mode IDs of the selected modes is displayed here COMMUNICATIONS MENU COM1 COM2 SETUP X.X SET> EXIT COM1 MODE: 32 EDIT SETUP X.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.1.10. COMM PORT BAUD RATE To select the baud rate of one of the COMM Ports, access the COMM Menu (refer to Figure 7-1), then press: SETUP X.X Select which COM port to configure. ID COMMUNICATIONS MENU COM1 COM2 SETUP X.X Press SET> until you reach COM1 BAUD RATE SET> EXIT COM1 MODE:0 EDIT EXIT EXAMPLE Use PREV and NEXT keys to move between available baud rates.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.1.11. COMM PORT TESTING The serial ports can be tested for correct connection and output in the COMM menu. This test sends a string of 256 ‘w’ characters to the selected COM port. While the test is running, the red LED on the rear panel of the analyzer should flicker. To initiate the test press, access the COMM Menu (refer to Figure 7-1), then press: SETUP X.X ID COMMUNICATIONS MENU COM1 COM2 SETUP X.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.2. USING THE INTERNAL DATA ACQUISITION SYSTEM (IDAS) The M100E analyzer contains a flexible and powerful, internal data acquisition system (iDAS) that enables the analyzer to store concentration and calibration data as well as a host of diagnostic parameters.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.2.1.1. IDAS CHANNELS The key to the flexibility of the iDAS is its ability to store a large number of combinations of triggering events and data parameters in the form of data channels. Users may create up to 20 data channels and each channel can contain one or more parameters. For each channel one triggering event is selected and up to 50 data parameters, which can be the same or different between channels.
Teledyne API M100E Analyzer Operation Manual Table 7-7: Remote Operation and Advanced Features iDAS Data Parameter Functions FUNCTION PARAMETER SAMPLE MODE PRECISION STORE NUM. SAMPLES EFFECT Instrument-specific parameter name. INST: Records instantaneous reading. AVG: Records average reading during reporting interval. MIN: Records minimum (instantaneous) reading during reporting interval. MAX: Records maximum (instantaneous) reading during reporting interval.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual This does not represent any specific length of time since it is dependent on how often calibrations are performed. As with all Data Channels, a time and date stamp is recorded for every data point logged. DETAIL: Samples fourteen different parameters related to the operating status of the analyzers optical sensors and PMT.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features The Channel Properties, Triggering Events and Data Parameters/Functions for these default channels are: PARAMETER: PMTDET MODE: AVG PRECISION: 4 STORE NUM SAMPLES OFF LIST OF CHANNELS PARAMETER: UVDET MODE: AVG PRECISION: 4 STORE NUM SAMPLES OFF NAME: CONC EVENT: ATIMER PARAMETERS: 2 STARTING DATE: 01-JAN-07 SAMPLE PERIOD: 000:00:01 REPORT PERIOD: 000:00:05 NO.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.2.2.1. VIEWING IDAS DATA AND SETTINGS iDAS data and settings can be viewed on the front panel through the following keystroke sequence. SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE 8 EXIT will return to the main SAMPLE Display. ENTER SETUP PASS : 818 1 SETUP X.X 8 ENTR EXIT PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE SETUP X.X SETUP X.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.2.2.2. EDITING IDAS DATA CHANNELS Although IDAS configuration is most conveniently done through the APICOM remote control program (refer to Section 6.12.2.8), the following list of key strokes shows how to edit iDAS channels using the analyzer’s front panel. SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL SAMPLE EXIT will return to the previous SAMPLE display. 8 SETUP ENTER SETUP PASS : 818 1 SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual When editing the data channels, the top line of the display indicates some of the configuration parameters. For example, the display line: 0) CONC: ATIMER, 4, 800 represents to the following configuration: Channel No.: 0 NAME: CONC TRIGGER EVENT: ATIMER PARAMETERS: Four parameters are included in this channel EVENT: This channel is set up to record 800 data points.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.2.2.3. TRIGGER EVENTS To edit the list of data parameters associated with a specific data channel, refer to the DATA Acquisition Menu (refer to Figure 7-18), then press: Edit Data Channel Menu SETUP X.X 0) CONC1: PREV NEXT SETUP X.X EDIT SETUP X.X DEL EDIT 2, NAME:CONC1 SET> EDIT SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual To modify, add or delete a parameter, follow the instruction shown in Figure 7-19, then press: Edit Data Channel Menu SETUP X.X 0) CONC1: PREV NEXT INS SETUP X.X EDIT PRINT EXIT Press SET> key until… SETUP X.X EDIT SETUP X.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features To configure the parameters for a specific data parameter, follow the instructions as shown in Figure 7-22, then press: SETUP X.X 0) PARAM=CONC1, MODE=AVG PREV NEXT SETUP X.X INS DEL EDIT EXIT PARAMETERS:CONC1 SET> EDIT EXIT SETUP X.X PARAMETERS: CONC1 PREV NEXT ENTR EXIT Cycle through list of available Parameters. SETUP X.X SAMPLE MODE:AVG EDIT EXIT SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual If the INST sample mode is selected the instrument stores and reports an instantaneous reading of the selected parameter at the end of the chosen REPORT PERIOD In AVG, MIN or MAX sample modes, the settings for the SAMPLE PERIOD and the REPORT PERIOD determine the number of data points used each time the average, minimum or maximum is calculated, stored and reported to the COMM ports.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features To define the REPORT PERIOD, follow the instruction shown in Figure 7-19, then press: Edit Data Channel Menu Use the PREV and NEXT keys to scroll to the data channel to be edited. SETUP X.X 0) CONC: PREV NEXT SETUP X.X EDIT PRINT EXIT Press SET> key until you reach REPORT PERIOD … SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.2.2.6. NUMBER OF RECORDS The number of data records in the M100E is limited to about a cumulative one million data points in all channels (one megabyte of space on the disk-on-module). However, the actual number of records is also limited by the total number of parameters and channels and other settings in the iDAS configuration. Every additional data channel, parameter, number of samples setting etc.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.2.2.7. RS-232 REPORT FUNCTION The M100E iDAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user. To enable automatic COMM port reporting, follow the instruction shown in Figure 7-19, then press: Edit Data Channel Menu SETUP X.X PREV NEXT SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.2.2.10. DISABLING/ENABLING DATA CHANNELS Data channels can be temporarily disabled, which can reduce the read/write wear on the disk-on-module. The ALL_01 channel of the M100E , for example, is disabled by default. To disable a data channel, follow the instruction shown in Figure 7-19, then press: Edit Data Channel Menu SETUP X.X PREV NEXT SETUP X.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.2.2.11. HOLDOFF FEATURE The iDAS HOLDOFF feature allows to prevent data collection during calibrations and during the iDAS _HOLDOFF period enabled and specified in the VARS (refer to Section 6.8). To enable or disable the HOLDOFF, follow the instruction shown in Figure 7-19, then press: Edit Data Channel Menu SETUP X.X 0) CONC: PREV NEXT SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.2.3. REMOTE IDAS CONFIGURATION Editing channels, parameters and triggering events as described in this section is can be performed via the APICOM remote control program using the graphic interface similar to the example shown in Figure 7-29. Refer to Section 7.3 for details on remote access to the M100E analyzer.
Teledyne API M100E Analyzer Operation Manual Figure 7-30: Remote Operation and Advanced Features iDAS Configuration Through a Terminal Emulation Program Both procedures are best started by downloading the default iDAS configuration, getting familiar with its command structure and syntax conventions, and then altering a copy of the original file offline before uploading the new configuration.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.3. REMOTE OPERATION 7.3.1. REMOTE OPERATION USING THE EXTERNAL DIGITAL I/O 7.3.1.1. STATUS OUTPUTS The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current. These outputs can be used interface with devices that accept logic-level digital inputs, such as programmable logic controllers (PLC’s).
Teledyne API M100E Analyzer Operation Manual Table 7-8: Remote Operation and Advanced Features Status Output Pin Assignments CONNECTOR PIN STATUS 1 System Ok ON if no faults are present. 2 Conc Valid ON if concentration measurement is valid, OFF when invalid. 3 High Range ON if unit is in high range of any AUTO range mode. 4 Zero Cal ON whenever the instrument is in ZERO calibration mode. 5 Span Cal ON whenever the instrument is in SPAN calibration mode.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual There are two methods to activate control inputs. The internal +5V available from the “+” pin is the most convenient method (refer to Figure 7-32). However, to ensure that these inputs are truly isolated, a separate, external 5 VDC power supply should be used (refer to Figure 7-33).
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.3.2. REMOTE OPERATION USING THE EXTERNAL SERIAL I/O 7.3.2.1. TERMINAL OPERATING MODES The M100E can be remotely configured, calibrated or queried for stored data through the serial ports. As terminals and computers use different communication schemes, the analyzer supports two communicate modes specifically designed to interface with these two types of devices.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.3.2.3. COMMAND SYNTAX Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, keywords, data values, etc.) must be separated with a space character. All Commands follow the syntax: X [ID] COMMAND Where X is the command type (one letter) that defines the type of command. Allowed designators are listed in Table 6-25 and Appendix A-6.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features Boolean expressions are used to specify the value of variables or I/O signals that may assume only two values. They are denoted by the keywords ON and OFF. Text strings are used to represent data that cannot be easily represented by other data types, such as data channel names, which may contain letters and numbers.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.3.2.6. REMOTE ACCESS BY MODEM The M100E can be connected to a modem for remote access. This requires a cable between the analyzer’s COM port and the modem, typically a DB-9F to DB-25M cable (available from Teledyne API with P/N WR0000024). Once the cable has been connected, check to ensure that the DTE-DCE is in the correct position.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features To initialize the modem, access the COMM Menu (refer to Figure 7-1), then press: SETUP X.X ID COMMUNICATIONS MENU COM1 COM2 SETUP X.X SET> EDIT EXIT COM1 BAUD RATE:19200 SETUP X.X SETUP X.X EDIT EXIT COM1 MODEM INIT:AT Y &D &H EDIT EXIT COM1 INITIALIZE MODEM INIT SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual The following messages will be returned at logon: o LOGON SUCCESSFUL - Correct password given o LOGON FAILED - Password not given or incorrect o LOGOFF SUCCESSFUL - Connection terminated successfully To log on to the M100E analyzer with SECURITY MODE feature enabled, type: LOGON 940331 940331 is the default password.
Teledyne API M100E Analyzer Operation Manual Figure 7-36: Remote Operation and Advanced Features APICOM Remote Control Program Interface APICOM is included free of cost with the analyzer and the latest versions can also be downloaded for free at http://www.teledyne-api.com/software/apicom/. 7.3.3.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual 7.3.4. USING THE M100E WITH A HESSEN PROTOCOL NETWORK 7.3.4.1. GENERAL OVERVIEW OF HESSEN PROTOCOL The Hessen protocol is a Multidrop protocol, in which several remote instruments are connected via a common communications channel to a host computer. The remote instruments are regarded as slaves of the host computer.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features 7.3.4.3. ACTIVATING HESSEN PROTOCOL The first step in configuring the M100E to operate over a Hessen protocol network is to activate the Hessen mode for COMM ports and configure the communication parameters for the port(s) appropriately. Access the COMM Menu (refer to Figure 7-1), then press: Select which COMM port to configure SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual To select a Hessen Protocol Type, access the COMM Menu (refer to Figure 7-1), then press: SETUP X.X COMMUNICATIONS MENU ID HESN EXIT COM1 SETUP X. HESSEN VARIATION: TYPE 1 SET> COM2 EDIT SETUP X.X EXIT HESSEN VARIATION: TYPE 1 TYE1 TYPE 2 Press to change protocol type. SETUP X.
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features To Select a Hessen response mode, access the COMM Menu (refer to Figure 7-1), then press: SETUP X.X ID HESN SETUP X.X SET> COMMUNICATIONS MENU COM1 COM2 EXIT HESSEN VARIATION: TYPE 1 EDIT EXIT ENTR key accepts the new settings Press to change response mode. Figure 7-39: SETUP X.X HESSEN RESPONSE MODE :CMD EDIT SETUP X.
Remote Operation and Advanced Features Teledyne API M100E Analyzer Operation Manual Table 7-15: Default Hessen Status Bit Assignments STATUS FLAG NAME DEFAULT BIT ASSIGNMENT WARNING FLAGS SAMPLE FLOW WARNING 0001 PMT DET WARNING 0002 UV LAMP WARNING 0002 HVPS WARNING 0004 DARK CAL WARNING 0008 RCELL TEMP WARNING 0010 IZS TEMP WARNING 0020 PMT TEMP WARNING 0040 INVALID CONC 0080 OPERATIONAL FLAGS In Manual Calibration Mode 0200 In Zero Calibration Mode 0400 In Span Calibration Mod
Teledyne API M100E Analyzer Operation Manual Remote Operation and Advanced Features To assign or reset the status flag bit assignments, access the COMM Menu (refer to Figure 7-1), then press: SETUP X.X ID COMMUNICATIONS MENU HESN COM1 COM2 EXIT Repeat pressing SET> until … SETUP X. HESSEN STATUS FLAGS EDIT SETUP X. PMT DET WARNING: 0002 PREV NEXT EXIT EDIT PRNT EXIT Repeat pressing NEXT or PREV until the desired message flag is displayed. Refer to Table 7-15.
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8. CALIBRATION PROCEDURES This chapter describes the calibration procedures for the M100E. All of the methods described in this section can be initiated and controlled through the COM ports. NOTE If you are using the M100E for US-EPA controlled monitoring, refer to Chapter 9 for information on the EPA calibration protocol. 8.1.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual 8.1.4. PERMEATION TUBES Teledyne API offers an IZS option operating with permeation devices. The accuracy of these devices is about ±5%. Whereas this may be sufficient for quick, daily calibration checks, we strongly recommend using certified SO2 span gases for accurate calibration. Note Applications requiring US-EPA equivalency do not allow permeation devices to be used as sources of span gas for calibration of the analyzer. 8.1.5.
Teledyne API M100E Analyzer Operation Manual Calibration Procedures 8.2. MANUAL CALIBRATION The following section describes the basic method for manually calibrating the M100E SO2 analyzer. STEP ONE: Connect the sources of zero air and span gas as shown below.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual STEP THREE: Perform the zero/span calibration: SAMPLE RANGE = 500.0 PPB < TST TST > CAL SAMPLE SO2 =XXX.X SETUP RANGE = 500.0 PPB < TST TST > CAL Set the Display to show the SO2 STB test function. This function calculates the stability of the SO2 measurement SO2 =XXX.X SETUP ACTION: Allow zero gas to enter the sample port at the rear of the instrument. Wait until SO2 STB falls below 0.5 ppb. M-P CAL SO2 STB=X.
Teledyne API M100E Analyzer Operation Manual Calibration Procedures 8.3. MANUAL CALIBRATION CHECKS Informal calibration checks will only evaluate the analyzer’s response curve, but do not alter it. It is recommended as a regular maintenance item, to perform calibration checks in order to monitor the analyzer’s performance. To carry out a calibration check rather than a full calibration, perform the following procedures: STEP ONE: Connect the sources of zero air and span gas as shown in Figure 8-1.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual 8.4. MANUAL CALIBRATION WITH ZERO/SPAN VALVES Zero and Span calibrations using the Zero/Span Valve option are similar to that described in Section 7.2, except that: Zero air and span gas is supplied to the analyzer through the zero gas and span gas inlets rather than through the sample inlet.
Teledyne API M100E Analyzer Operation Manual Calibration Procedures Step Three: Perform the calibration or calibration check according to the following flow chart: SAMPLE RANGE = 500.000 PPB < TST TST > CAL CALZ CALS SAMPLE STABIL=XXX.X PPB < TST TST > CAL CALZ CALS Analyzer enters ZERO CAL mode. SO2 =XXX.X SETUP SO2 =XXX.X SETUP ACTION: Allow zero gas to enter the sample port at the rear of the instrument. ZERO CAL M STABIL=XXX.X PPB < TST TST > ZERO ZERO CAL M SO2 =XXX.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual 8.5. MANUAL CALIBRATION WITH IZS OPTION Under the best conditions, the accuracy off the SO2 effusion rate of the IZS option’s permeation tube is about ±5%. This can be subject to significant amounts of drift as the tube ages and the amount of SO2 contained in the tube is depleted.
Teledyne API M100E Analyzer Operation Manual Calibration Procedures 8.6. MANUAL CALIBRATION CHECKS WITH IZS OR ZERO/SPAN VALVES Zero and span checks using the zero/span valve or IZS option are similar to that described in Section 8.3, except: On units with an IZS option installed, zero air and span gas are supplied to the analyzer through the zero gas inlet and from ambient air.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual STEP TWO: Perform the zero/span check. SAMPLE Scroll to the STABIL test function. < TST TST > CAL CALZ CALS SAMPLE Wait until STABIL falls below 0.5 ppb. This may take several minutes. RANGE = 500.000 PPB STABIL=XXX.X PPB < TST TST > CAL CALZ CALS ZERO CAL M STABIL=XXX.X PPB < TST TST > ZERO SAMPLE The value of STABIL may jump significantly. Wait until STABIL falls below 0.5 ppb. This may take several minutes. CONC STABIL=XXX.
Teledyne API M100E Analyzer Operation Manual Calibration Procedures 8.7. MANUAL CALIBRATION IN DUAL OR AUTO REPORTING RANGE MODES When the analyzer is in either Dual or Auto Range modes the user must run a separate calibration procedure for each range. After pressing the CAL, CALZ or CALS keys the user is prompted for the range that is to be calibrated as seen in the CALZ example below: SAMPLE RANGE = 500.000 PPB SO2 =XXX.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual 8.8. AUTOMATIC CALIBRATION (AUTOCAL) The AutoCal system allows unattended, periodic operation of the zero/span valve options by using the analyzer’s internal time of day clock. AutoCal operates by executing user-defined sequences to initiate the various calibration modes of the analyzer and to open and close valves appropriately. It is possible to program and run up to three separate sequences (SEQ1, SEQ2 and SEQ3).
Teledyne API M100E Analyzer Operation Manual Calibration Procedures WARNING! The CALIBRATE attribute must always be set to OFF for analyzers used in US EPA controlled applications that have IZS option installed. Calibration of instruments used in US EPA related applications should only be performed using external sources of zero air and span gas with an accuracy traceable to EPA or NIST standards and supplied through the analyzer’s sample port (refer to Section 8.2).
Calibration Procedures Teledyne API M100E Analyzer Operation Manual To program the sample sequence shown above: SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL CALZ CZLS PRIMARY SETUP MENU SETUP X.X CFG SETUP SEQ 1) DISABLED SETUP X.X EXIT SEQ 2) DISABLED SETUP X.X EXIT MODE: DISABLED ENTR EXIT MODE: ZERO ENTR EXIT MODE: ZERO–SPAN SETUP X.X ENTR EXIT SEQ 2) ZERO–SPAN, 1:00:00 PREV NEXT MODE SET Default value is ON SETUP X.
Teledyne API M100E Analyzer Operation Manual Calibration Procedures With dynamic calibration turned on, the state of the internal setup variables DYN_SPAN and DYN_ZERO is set to ON and the instrument will reset the slope and offset values for the SO2 response each time the AutoCal program runs. This continuous re-adjustment of calibration parameters can often mask subtle fault conditions in the analyzer.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual O2 SENSOR ZERO GAS: Teledyne API recommends using pure N2 when calibration the zero point of your O2 sensor option. O2 SENSOR SPAN GAS: Teledyne API recommends using 20.9% O2 in N2 when calibration the span point of your O2 sensor option (refer to Table 3-7). 8.10.1.2. SET O2 SPAN GAS CONCENTRATION Set the expected O2 span gas concentration.
Teledyne API M100E Analyzer Operation Manual Calibration Procedures 8.10.1.3. ACTIVATE O2 SENSOR STABILITY FUNCTION To change the stability test function from SO2 concentration to the O2 sensor output, press: Figure 8-15: Activate O2 Sensor Stability Function NOTE Use the same procedure to reset the STB test function to SO2 when the O2 calibration procedure is complete.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual 8.10.1.4.
Teledyne API M100E Analyzer Operation Manual Calibration Procedures 8.10.2. CO2 SENSOR CALIBRATION PROCEDURE 8.10.2.1.
Calibration Procedures Teledyne API M100E Analyzer Operation Manual 8.10.2.3. ACTIVATE CO2 SENSOR STABILITY FUNCTION To change the stability test function from SO2 concentration to the CO2 sensor output, press: SAMPLE RANGE=50.0 PPM < TST TST > CAL SO2= XX.XX SETUP X.X CFG DAS RNGE PASS CLK EXIT SETUP X.X COMM DIAG ALRM EXIT SETUP X.X EXIT SETUP X.X 0) DAS_HOLD_OFF=15.0 Minutes
Teledyne API M100E Analyzer Operation Manual Calibration Procedures 8.10.2.4.
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9. EPA PROTOCOL CALIBRATION 9.1. CALIBRATION REQUIREMENTS If the M100E is to be used for EPA SLAMS monitoring, it must be calibrated in accordance with the instructions in this section. In order to insure that high quality, accurate measurements are obtained at all times, the M100E must be calibrated prior to use.
EPA Protocol Calibration Teledyne API M100E Analyzer Operation Manual Table 9-1: EQUIPMENT & SUPPLIES Activity Matrix for Calibration Equipment & Supplies ACCEPTANCE LIMITS Compatible with output Check upon receipt signal of analyzer; min. chart width of 150 mm (6 in) is recommended Return equipment to supplier Sample line and manifold Constructed of PTFE or glass Check upon receipt Return equipment to supplier Calibration equipment Meets guidelines of reference 1 and Section 2.3.2 (Q.A.
Teledyne API M100E Analyzer Operation Manual EPA Protocol Calibration 9.1.2. DATA RECORDING DEVICE Either a strip chart recorder, data acquisition system, digital data acquisition system should be used to record the data from the Mode; M100E RS-232 port or analog outputs. If analog readings are being used, the response of that system should be checked against a NIST referenced voltage source or meter. Data recording device should be capable of bi-polar operation so that negative readings can be recorded.
EPA Protocol Calibration Teledyne API M100E Analyzer Operation Manual 9.1.6. RECORD KEEPING Record keeping is a critical part of all quality assurance programs. Standard forms similar to those that appear in this manual should be developed for individual programs. Three things to consider in the development of record forms are: Does the form serve a necessary function? Is the documentation complete? Will the forms be filed in such a manner that they can easily be retrieved when needed? 9.1.7.
Teledyne API M100E Analyzer Operation Manual EPA Protocol Calibration 9.2. LEVEL 1 CALIBRATIONS VERSUS LEVEL 2 CHECKS Essential to quality assurance are scheduled checks for verifying the operational status of the monitoring system. The operator should visit the site at least once each week. It is recommended Level 1 zero and span check conducted on the analyzer every two weeks. Level 2 zero and span checks should be conducted at a frequency desired by the user.
EPA Protocol Calibration Teledyne API M100E Analyzer Operation Manual 9.3. ZERO AND SPAN CHECKS A system of Level 1 and Level 2 zero span checks (refer to Table 9-4) is recommended. These checks must be conducted in accordance with the specific guidance given in Subsection 9.1 of Section 2.0.9 (Q.A. Handbook). It is recommended Level 1 zero and span checks conducted every two weeks. Level 2 checks should be conducted in between the Level 1 checks at a frequency desired by the user.
Teledyne API M100E Analyzer Operation Manual EPA Protocol Calibration 9.4.1. PRECISION CALIBRATION To perform a precision calibration, the instrument set up; input sources of zero air and sample gas and; procedures should conform to those described in Section 8.2 for analyzers with no valve options or IZS valve option installed and Section 8.5 for analyzers with IZS options installed with the following exception: 9.4.2. PRECISION CHECK A periodic check is used to assess the data for precision.
EPA Protocol Calibration Teledyne API M100E Analyzer Operation Manual SAMPLE RANGE = 500.000 PPB < TST TST > CAL SAMPLE STABIL=X.XXX PPB < TST TST > CAL SO2 =XXX.X SETUP Set the Display to show the STABIL test function. This function calculates the stability of the SO2 measurement SO2 =XXX.X SETUP ACTION: Allow calibration gas diluted to proper concentration for Midpoint N to enter the sample port SAMPLE STABIL=X.XXX PPB < TST TST > CAL CALZ CALS Wait until STABIL falls below 0.5 ppb.
SECTION III TECHNICAL INFORMATION 04515F DCN6048 205
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10. INSTRUMENT MAINTENANCE Predictive diagnostic functions including data acquisition, failure warnings and alarms built into the analyzer allow the user to determine when repairs are necessary without performing unnecessary, preventative maintenance procedures. There is, however, a minimal number of simple procedures that, when performed regularly, will ensure that the analyzer continues to operate accurately and reliably over its lifetime.
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10.1. MAINTENANCE SCHEDULE Table 10-1 is the recommended maintenance schedule for the M100E. Please note that in certain environments with high levels of dust, humidity or pollutant levels some maintenance procedures may need to be performed more often than shown. Table 10-1: M100E Preventive Maintenance Schedule ITEM ACTION FREQUENCY CAL CHECK MANUAL SECTION Particulate filter Change particle filter Weekly No 10.3.1 Verify test functions Review and evaluate Weekly No 10.
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10.2. PREDICTIVE DIAGNOSTICS The analyzer’s test functions can be used to predict failures by looking at trends in their values (refer to Table 10-2) and by comparing them values recorded for them at the factory and recorded on the M100E Final Test and Validation Data Form (Teledyne API P/N 04551) that was shipped with your analyzer. A convenient way to record and track changes to these parameters is the internal data acquisition system (iDAS).
TELEDYNE API Instrument Maintenance Technical Manual - M100E UV Fluorescence SO2 Analyzer 10.3. MAINTENANCE PROCEDURES The following procedures need to be performed regularly as part of the standard maintenance of the M100E. 10.3.1. CHANGING THE SAMPLE PARTICULATE FILTER The particulate filter should be inspected often for signs of plugging or excess dirt. It should be replaced according to the service interval in Table 10-1 even without obvious signs of dirt.
TELEDYNE API Technical Manual - M100E UV Fluorescence SO2 Analyzer Instrument Maintenance 10.3.2. CHANGING THE IZS PERMEATION TUBE 1. Turn off the analyzer, unplug the power cord and remove the cover. 2. Locate the IZS oven in the rear left of the analyzer. 3. Remove the top layer of insulation if necessary. 4. Unscrew the black aluminum cover of the IZS oven (3 screws) using a medium Phillips-head screw driver. Leave the fittings and tubing connected to the cover. 5.
TELEDYNE API Instrument Maintenance Technical Manual - M100E UV Fluorescence SO2 Analyzer 10.3.4. CHANGING CRITICAL FLOW ORIFICES A critical flow orifice, located on the exhaust manifold maintains the proper flow rate of gas through the M100E analyzer. Refer to section 10.3.2.1 for a detailed description of its functionality and location.
TELEDYNE API Technical Manual - M100E UV Fluorescence SO2 Analyzer Instrument Maintenance 10.3.5. CHECKING FOR LIGHT LEAKS When re-assembled after maintenance of repair or when operated improperly, the M100E can develop small leaks around the PMT, which let stray light from the analyzer surrounding into the PMT housing. To find such light leaks, follow the below procedures: CAUTION THIS PROCEDURE CAN ONLY BE CARRIED OUT WITH THE ANALYZER RUNNING AND ITS COVER REMOVED.
TELEDYNE API Instrument Maintenance Technical Manual - M100E UV Fluorescence SO2 Analyzer 4. If the instrument has the zero and span valve option, the normally closed ports on each valve should also be separately checked. Connect the leak checker to the normally closed ports and check with soap bubble solution. 5. If the analyzer is equipped with an IZS Option, connect the leak checker to the Dry Air inlet and check with soap bubble solution. 6.
TELEDYNE API Technical Manual - M100E UV Fluorescence SO2 Analyzer Instrument Maintenance Vacuum/Pressure Gauge Needle Valve FROM PUMP or TO SCRUBBER PRESSURIZED AIR SOURCE Manual Shut-Off Valve Figure 10-3: Simple Leak Check Fixture 1. Turn off the analyzer. 2. Disconnect the pneumatic tubing attached to both ends of the scrubber’s inner tubing. One end is connected to the sample particulate filter assembly and the other end is connected to the reaction cell assembly.
TELEDYNE API Instrument Maintenance Technical Manual - M100E UV Fluorescence SO2 Analyzer 10.3.8.2. CHECKING THE SCRUBBER’S EFFICIENCY CAUTION THIS PROCEDURE REQUIRES THE USE OF MOTHBALLS. MOTHBALLS OFTEN CONTAIN NAPHTHALENE AND/OR PARADICHLOROBENZENE. BOTH OF THESE AVOID PROLONGED BREATHING OF VAPORS. ENSURE THAT THE WORK AREA IS WELL VENTILATED. USE GLOVES WHEN HANDLING MOTHBALLS. STORE MOTHBALLS IN AN AIRTIGHT CONTAINER PREFERABLY IN A SEPARATE ROOM FROM THE ANALYZER.
11. THEORY OF OPERATION The M100E UV Fluorescence SO2 Analyzer is a microprocessor controlled analyzer that determines the concentration of sulfur dioxide (SO2), in a sample gas drawn through the instrument. It requires that sample and calibration gases be supplied at ambient atmospheric pressure in order to establish a constant gas flow through the sample chamber where the sample gas is exposed to ultraviolet light causing the SO2 become excited (SO2*).
Theory Of Operation Teledyne API M100E Analyzer Operation Manual The amount SO2 converted to excited SO2* in the sample chamber is dependent on the average intensity of the UV light (Ia) and not its peak intensity because the intensity of UV light is not constant in every part of the sample chamber. Some of the photons are absorbed by the SO2 as the light travels through the sample gas.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation The amount of detectable UV given off by the decay of the SO2* is affected the rate at which this reaction occurs (k). F k SO2 * (Equation 11-4) Where: F = the amount of fluorescent light given off. k = The rate at which the SO2* decays into SO2. SO2* = Amount of excited SO2 in the sample chamber. So: F k SO2 * SO2 hv330 nm (Equation 11-5) Finally, the function (k) is affected by the temperature of the gas.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.2. THE UV LIGHT PATH The optical design of the M100E’s sample chamber optimizes the fluorescent reaction between SO2 and UV Light (refer to Figure 11-2) and assure that only UV light resulting from the decay of SO2* into SO2 is sensed by the instruments fluorescence detector.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.2.1. UV SOURCE LAMP The source of excitation UV light for the M100E is a low pressure zinc-vapor lamp. An AC voltage heats up and vaporizes zinc contained in the lamp element creating a light-producing plasma arc. Zinc-vapor lamps are preferred over the more common mercury-vapor lamps for this application because they produce very strong emission levels at the wavelength required to convert SO2 to SO2*, 213.9 nm (refer to Figure 11-4).
Theory Of Operation Teledyne API M100E Analyzer Operation Manual The reference detector offset is stored as and viewable via the front panel as the test function DRK LMP. The PMT offset is stored as and viewable via the front panel as the test function DRK PMT. 11.2.5. OPTICAL FILTERS The M100E analyzer uses two stages of optical filters to enhance performance. The first stage conditions the UV light used to excite the SO2 by removing frequencies of light that are not needed to produce SO2*.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation PMT OPTICAL FILTER BANDWIDTH 103 (Arbitrary Untis) LAMP OUTPUT 104 330.3 213.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.2.6. OPTICAL LENSES Two optical lenses are used to focus and optimize the path of light through the sample chamber.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.2.7. MEASUREMENT INTERFERENCES It should be noted that the fluorescence method for detecting SO2 is subject to interference from a number of sources. The M100E has been successfully tested for its ability to reject interference from most of these sources. 11.2.7.1. DIRECT INTERFERENCE The most common source of interference is from other gases that fluoresce in a similar fashion to SO2 when exposed to UV Light.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.2.7.5. LIGHT POLLUTION Because M100E measures light as a means of calculating the amount of SO2 present, obviously stray light can be a significant interfering factor. The M100E removes this interference source in several ways. The sample chamber is designed to be completely light tight to light from sources other than the excitation UV source lamp.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.3.1. SAMPLE GAS FLOW The Flow of gas through the M100E UV Fluorescence SO2 Analyzer is created by a small internal pump that pulls air though the instrument.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.3.2.1. CRITICAL FLOW ORIFICE The most important component of this flow control assembly is the critical flow orifice. Critical flow orifices are a remarkably simple way to regulate stable gas flow rates. They operate without moving parts by taking advantage of the laws of fluid dynamics. By restricting the flow of gas though the orifice, a pressure differential is created.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.3.4. HYDROCARBON SCRUBBER (KICKER) It is very important to ensure that the air supplied sample chamber is clear of hydrocarbons. To accomplish this task the M100E uses a single tube permeation scrubber. The scrubber consists of a single tube of a specialized plastic that absorbs hydrocarbons very well. This tube is located within outer flexible plastic tube shell.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.3.5.2. SAMPLE FLOW SENSOR A thermal-mass flow sensor is used to measure the sample flow through the analyzer. This sensor is also mounted on the pneumatic pressure/flow sensor board upstream of the sample chamber. The flow rate is monitored by the CRT which issues a warning message (SAMP FLOW WARN) if the flow rate is too high or too low. The flow rate of the sample gas is viewable via the front panel as the SAMP FL test function.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.4.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual The core of the analyzer is a microcomputer that controls various internal processes, interprets data, makes calculations, and reports results using specialized firmware developed by Teledyne API. It communicates with the user as well as receives data from and issues commands to a variety of peripheral devices through a separate printed circuit assembly to which the CPU is mounted: the motherboard.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.4.1. CPU The unit’s CPU card (Figure 11-11) is installed on the motherboard located inside the rear panel. It is a low power (5 VDC, 360mA max), high performance, Vortex86SX-based microcomputer-running DOS. Its operation and assembly conform to the PC-104 specification. Figure 11-11: CPU Board Annotated The CPU includes two types of non-volatile data storage: an embedded 2MB flash chip and a Disk on Module (DOM). 11.4.1.1.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual Figure 11-12: M100E Sensor Module These components are divided into two significant subassemblies: the sample chamber and the PMT assembly. Figure 11-13 shows an exploded view of the sample chamber assembly Figure 11-14 shows an exploded view of the PMT Assembly 11.4.2.1. SAMPLE CHAMBER The main electronic components of the sample chamber are the reference detector (refer to Section 11.2.2); the UV Lamp (refer to Section 11.2.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation Figure 11-13: M100E Sample Chamber 11.4.2.2. SAMPLE CHAMBER HEATING CIRCUIT In order to reduce temperature effects, the sample chamber is maintained at a constant 50°C, just above the high end of the instrument’s operation temperature range. Two AC heaters, one embedded into the top of the sample chamber, the other embedded directly below the reference detector’s light trap, provide the heat source.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.4.3. PHOTO MULTIPLIER TUBE (PMT) The M100E uses a photo multiplier tube (PMT) to detect the amount of fluorescence created by the SO2 and O3 reaction in the sample chamber. PMT Housing End Plate This is the entry to the PMT Exchange PMT Output Connector PMT Preamp PCA PMT Power Supply & Aux.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation Figure 11-15: Basic PMT Design A significant performance characteristic of the PMT is the voltage potential across the electron multiplier. The higher the voltage, the greater is the number of electrons emitted from each dynode of the electron multiplier, making the PMT more sensitive and responsive to small variations in light intensity but also more noisy (dark noise).
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.4.4. PMT COOLING SYSTEM The performance of the analyzer’s PMT is significantly affected by temperature. Variations in PMT temperature are directly reflected in the signal output of the PMT. Also the signal to noise ratio of the PMT output is radically influenced by temperature as well. The warmer The PMT is, the noisier its signal becomes until the noise renders the concentration signal useless.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.4.5. PMT PREAMPLIFIER The PMT preamplifier board amplifies the PMT signal into a useable analog voltage that can be processed by the motherboard into a digital signal to be used by the CPU to calculate the SO2 concentration of the gas in the sample chamber. The output signal of the PMT is controlled by two different adjustments.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual The PMT temperature control loop maintains the PMT temperature around 7° C and can be viewed as test function PMT TEMP on the front panel (refer to Section 6.2.1). The electrical test (ETEST) circuit generates a constant, electronic signal intended to simulate the output of the PMT (after conversion from current to voltage).
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.4.8.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.4.9. MOTHERBOARD This printed circuit assembly provides a multitude of functions including A/D conversion, digital input/output, PC104 to I2C translation, temperature sensor signal processing and is a pass through for the RS-232 and RS-485 signals. 11.4.9.1.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.4.9.3. THERMISTOR INTERFACE This circuit provides excitation, termination and signal selection for several negative-coefficient, thermistor temperature sensors located inside the analyzer. They are as follows: SAMPLE CHAMBER TEMPERATURE SENSOR: The source of this signal is a thermistor imbedded in the of the sample chamber block. It measures the temperature of the sample gas in the chamber.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.4.12. I2C DATA BUS I2C is a two-wire, clocked, bi-directional, digital serial I/O bus that is used widely in commercial and consumer electronic systems. A transceiver on the Motherboard converts data and control signals from the PC-104 bus to I2C. The data is then fed to the Keyboard/Display Interface (refer to Section 11.6.1.4) and finally onto the Relay Board.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.5. POWER SUPPLY AND CIRCUIT BREAKER The analyzer operates on 100 VAC, 115 VAC or 230 VAC power at either 50Hz or 60Hz. Individual units are set up at the factory to accept any combination of these five attributes. As illustrated in Figure 11-19 below, power enters the analyzer through a standard IEC 320 power receptacle located on the rear panel of the instrument.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.6. COMMUNICATIONS INTERFACE The analyzer has several ways to communicate the outside world, refer to Figure 11-20. Users can input data and receive information directly through the front panel keypad and display. Direct, two-way communication with the CPU is also available by way of the analyzer’s RS-232 and RS-485 I/O ports (refer to Section 7.1 and 7.3).
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.6.1. FRONT PANEL INTERFACE Figure 11-21: M100E Front Panel Layout The most commonly used method for communicating with the M100E UV Fluorescence SO2 Analyzer is via the instrument’s front panel which includes a set of three status LEDs, a vacuum florescent display and a keyboard with 8 context sensitive keys. 11.6.1.1.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.6.1.3. DISPLAY The main display of the analyzer is a vacuum florescent display with two lines of 40 text characters each. Information is organized in the following manner (refer to Figure 11-21): Mode Field: Displays the name of the analyzer’s current operating mode. Message Field: Displays a variety of informational messages such as warning messages, operation data and response messages during interactive tasks.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation KEYPAD DECODER Each key on the front panel communicates with a decoder IC via a separate analog line. When a key is depressed the decoder chip notices the change of state of the associated signal; latches and holds the state of all eight lines (in effect creating an 8-bit data word); alerts the key-depress-detect circuit (a flip-flop IC); translates the 8-bit word into serial data and; sends this to the I2C interface chip.
Theory Of Operation Teledyne API M100E Analyzer Operation Manual 11.7. SOFTWARE OPERATION The M100E SO2 analyzer is at its heart a high performance, 386-based microcomputer running MS-DOS. Inside the DOS shell, special software developed by Teledyne API interprets user commands via the various interfaces, performs procedures and tasks, stores data in the CPU’s various memory devices and calculates the concentration of the sample gas.
Teledyne API M100E Analyzer Operation Manual Theory Of Operation 11.7.2. CALIBRATION - SLOPE AND OFFSET Calibration of the analyzer is performed exclusively in software. During instrument calibration (refer to Chapters 8 and 9) the user enters expected values for zero and span through the front panel keypad and commands the instrument to make readings of sample gases with know concentrations of SO2. The readings taken are adjusted, linearized, and compared to the expected values as input.
Theory Of Operation PRESSCO Teledyne API M100E Analyzer Operation Manual SAMPLE_PRE SSURE (" HG - A) SAMP_PRESS _SLOPE 29.92 (" HG - A) (Equation 11-6) SAMPLE-PRESSURE: The ambient pressure of the sample gas as measured by the instrument’s sample pressure sensor in “Hg-A. SAMP_PRESS_SLOPE: Sample pressure slope correction factor. The default setting for Section 6.8 describes the method for enabling/disabling the TPC feature. 11.7.4.
12. TROUBLESHOOTING & REPAIR This section contains a variety of methods for identifying and solving performance problems with the analyzer. CAUTION THE OPERATIONS OUTLINED IN THIS CHAPTER MUST BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL ONLY. CAUTION RISK OF ELECTRICAL SHOCK. SOME OPERATIONS NEED TO BE CARRIED OUT WITH THE ANALYZER OPEN AND RUNNING. EXERCISE CAUTION TO AVOID ELECTRICAL SHOCKS AND ELECTROSTATIC OR MECHANICAL DAMAGE TO THE ANALYZER.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 5. Follow the procedures defined in Section 12.6 to confirm that the analyzer’s vital functions are working (power supplies, CPU, relay PCA, keyboard, PMT cooler, etc.). Refer to Figure 3-3 or the general layout of components and sub-assemblies in the analyzer. Refer to the wiring interconnect diagram and interconnect list in Appendix D. 12.1.1.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair Table 12-1: Warning Messages - Indicated Failures WARNING MESSAGE FAULT CONDITION ANALOG CAL WARNING The instruments A/D circuitry or one of its analog outputs is not calibrated BOX TEMP WARNING Box Temp is < 5°C or > 48°C. CANNOT DYN SPAN Dynamic Span operation failed Dynamic Zero operation failed Configuration and Calibration data reset to original Factory state. The Dark Cal signal is higher than 200 mV.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual Table 12-1: Warning Messages - Indicated Failures (cont.) WARNING MESSAGE POSSIBLE CAUSES If sample pressure is < 10 in-hg: o Blocked particulate filter o Blocked sample inlet/gas line o Failed pressure sensor/circuitry If sample pressure is > 35 in-hg: o Blocked vent line on pressurized sample/zero/span gas supply o Bad pressure sensor/circuitry The computer has This message occurs at power on. SYSTEM RESET rebooted.
Teledyne API M100E Analyzer Operation Manual Table 12-2: Troubleshooting & Repair Test Functions - Possible Causes for Out-Of-Range Values TEST FUNCTION NOMINAL VALUE(S) STABIL ≤1 ppb with Zero Air SAMPLE FL 650 cm /min ± 10% PMT -20 TO 150 mV with Zero Air NORM PMT 0-5000 mV, 0-20,000 ppb @ Span Gas Concentration 3 POSSIBLE CAUSE(S) Faults that cause high stability values are: pneumatic leak; low or very unstable UV lamp output; light leak; faulty HVPS; defective preamp board; aging detector
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.1.3. USING THE DIAGNOSTIC SIGNAL I/O FUNCTIONS The signal I/O parameters found under the diagnostics (DIAG) menu combined with a thorough understanding of the instrument’s theory of operation (refer to Chapter 11) are useful for troubleshooting in three ways: The technician can view the raw, unprocessed signal level of the analyzer’s critical inputs and outputs.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 12.2. STATUS LEDS Several color-coded, light-emitting diodes (LEDs) are located inside the instrument to determine if the analyzer’s CPU, I2C communications bus and relay board are functioning properly. 12.2.1. MOTHERBOARD STATUS INDICATOR (WATCHDOG) DS5, a red LED on the upper portion of the motherboard, just to the right of the CPU board, flashes when the CPU is running the main program.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.2.3. RELAY BOARD STATUS LEDS The most important status LED on the relay board is the red I2C Bus watch-dog LED, labeled D1 (or W/D), which indicates the health of the I2C communications bus. This LED is located in the upper left-hand corner of the relay board when looking at the electronic components.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 12.3. GAS FLOW PROBLEMS The standard M100E has one main flow path. With the IZS option installed, there is a second flow path flow path through the IZS oven that runs whenever the IZS is on standby to purge SO2 from the oven chamber. The IZS flow is not measured and is not available from the front panel.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.4. CALIBRATION PROBLEMS This section provides information regarding possible causes of various calibration problems. 12.4.1. NEGATIVE CONCENTRATIONS Negative concentration values may be caused due to the following: A slight, negative signal is normal when the analyzer is operating under zero gas and the signal is drifting around the zero calibration point.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 12.4.3. UNSTABLE ZERO AND SPAN Leaks in the M100E or in the external gas supply and vacuum systems are the most common source of unstable and non-repeatable concentration readings. Check for leaks in the pneumatic systems as described in Section 10.3.6.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.4.6. NON-LINEAR RESPONSE The M100E was factory calibrated and should be linear to within 1% of full scale. Common causes for nonlinearity are: Leaks in the pneumatic system. Leaks can add a constant of ambient air, zero air or span gas to the current sample gas stream, which may be changing in concentrations as the linearity test is performed. Check for leaks as described in Section 12.6. The calibration device is in error.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 12.5. OTHER PERFORMANCE PROBLEMS Dynamic problems (i.e. problems which only manifest themselves when the analyzer is monitoring sample gas) can be the most difficult and time consuming to isolate and resolve. The following section provides an itemized list of the most common dynamic problems with recommended troubleshooting checks and corrective actions. 12.5.1.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.5.3. THE ANALYZER DOESN’T APPEAR ON THE LAN OR INTERNET Most problems related to internet communications via the Ethernet card option will be due to problems external to the analyzer (e.g. bad network wiring or connections, failed routers, malfunctioning servers, etc.) However there are several symptoms that indicate the problem may be with the Ethernet card itself.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 12.6. SUBSYSTEM CHECKOUT The preceding sections of this manual discussed a variety of methods for identifying possible sources of failures or performance problems within the analyzer. In most cases this included a list of possible causes and, in some cases, quick solutions or at least a pointer to the appropriate sections describing them.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual J2: Power Configuration Jumper Figure 12-4: Location of Relay Board Power Configuration Jumper AC Configuration of the pump is accomplished via an in-line, hard wired, set of connections. Call Teledyne API’s Customer Service Department for more information. 12.6.2.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair Table 12-5: DC Power Supply Acceptable Levels CHECK RELAY BOARD TEST POINTS POWER SUPPLY VOLTAGE PS1 +5 PS1 +15 AGND PS1 -15 AGND PS1 AGND AGND PS1 Chassis PS2 +12 PS2 DGND +12V Ret MIN V MAX V 2 +4.80 +5.25 +15 4 +13.5 +16.0 -15V 5 -14.0 -16.0 DGND 1 -0.05 +0.05 1 Chassis N/A -0.05 +0.05 6 +12V 7 +11.8 +12.5 DGND 1 -0.05 +0.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.6.5. RELAY BOARD The relay board circuit can most easily be checked by observing the condition of its status LEDs as described in Section 12.2, and the associated output when toggled on and off through the SIGNAL I/O function in the DIAG menu, refer to Section 6.9.2.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 12.6.6.2. ANALOG OUTPUT VOLTAGES To verify that the analog outputs are working properly, connect a voltmeter to the output in question and perform an analog output step test as described in Section 6.9.3. For each of the steps, taking into account any offset that may have been programmed into the channel (refer to Section 6.9.4.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.6.7. CPU There are two major types of CPU board failures, a complete failure and a failure associated with the Disk-On-Module (DOM). If either of these failures occurs, contact the factory.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair Ensure that the baud rate, word length, and stop bit settings between modem and analyzer match (refer to Section 7.3.2.6 and Section 7.1). Use the RS-232 test function to send “w” characters to the modem, terminal or computer. Refer to Section 7.1.11. Get your terminal, modem or computer to transmit data to the analyzer (holding down the space bar is one way).
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.6.11. PMT PREAMPLIFIER BOARD To check the correct operation of the preamplifier board, we suggest the technician carry out the electrical and optical tests described in 6.9.5 and 6.9.6. If the ETEST fails, the preamplifier board may be faulty. 12.6.12.
Teledyne API M100E Analyzer Operation Manual Table 12-9: Troubleshooting & Repair Example of HVPS Power Supply Outputs If HVPS reading = 700 VDC PIN PAIR NOMINAL READING 12 70 VDC 23 70 VDC 34 70 VDC 45 70 VDC 56 70 VDC 67 70 VDC 78 70 VDC 6 7 5 8 4 3 9 2 10 11 1 KEY 8. Turn off the instrument power, and re-connect the PMT tube, and then re-assemble the sensor. If any faults are found in the test, the HVPS must be replaced.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.6.15. IZS OPTION The zero/span valves and IZS options need to be enabled in the software (contact the factory on how to do this). Refer to Figure 5-3 and Figure 5-4 for a flow diagram with zero/span valve or IZS option. Check for the physical presence of the valves or the IZS option. Check that a working perm-tube is installed in the IZS oven assembly. Check front panel for correct software configuration.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 12.7. REPAIR PROCEDURES This section contains some procedures that may need to be performed when a major component of the analyzer requires repair or replacement. CAUTION Servicing of circuit components requires electrostatic discharge protection, i.e. ESD grounding straps, mats and containers. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.7.2. SENSOR MODULE REPAIR & CLEANING Figure 12-6: Sensor Module Wiring and Pneumatic Fittings NOTE After any repair or service has been performed on the sensor module, the M100E should be allowed to warm up for 60 minutes. Always perform a leak check (refer to Section 10.3.6) and calibrate the analyzer (refer to Chapter 8) before placing it back in service. 12.7.2.1.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 2. Open the top cover of the instrument: Remove the set screw located in the top, center of the rear panel. Remove the screws fastening the top cover to the unit (four per side). Lift the cover straight up. 3. Disconnect the sensor module pneumatic lines (refer to Figure 11-7) Gas inlet line: 1/8” black Teflon line with stainless steel fitting. Gas outlet line: 1/4” black Teflon line with brass fitting. 4.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual Be careful not to leave thumbprints on the interior of the sample chamber. The various oils that make up fingerprints fluoresce brightly under UV light and will significantly affect the accuracy of the analyzer’s SO2 measurement) To clean the sample chamber: 1. Remove the sensor module as described in Section 12.7.2.1. 2. Remove the sample chamber mounting bracket by unscrewing the four bracket screws.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair Be careful not to leave thumbprints on the interior of the sample chamber. The various oils that make up fingerprints fluoresce brightly under UV light and will significantly affect the accuracy of the analyzer’s SO2 measurement) To clean the PMT Lens and filter: 1. Remove the sensor module as described in Section 12.7.2.1. Figure 12-9: Hex Screw Between Lens Housing and Sample chamber 2.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual Figure 12-10: UV Lens Housing / Filter Housing 4. Remove the lens/filter cover. 5. Carefully remove the PMT lens and set it aside on soft, lint-free cloth. 6. Remove the 3-piece, lens/filter spacer. 7. Carefully remove the PMT filter and set it aside on soft, lint-free cloth.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 8. Using a lint-free cloth dampened with distilled water, clean the lens, the filter and all of the housing assembly mechanical parts. 9. Dry everything with a 2nd lint-free cloth. 10. Reassemble the lens/filter housing (refer to Figure 12-11). NOTE Use gloves and a clean plastic covered surface during assembly. Cleanliness of the inside of the light shield, the UV lens filter housing and the PMT lens is especially important.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual Figure 12-12: Disassembling the Shutter Assembly 5. Carefully remove the UV filter. 6. Install the UV filter. Handle carefully and never touch the filter’s surface. UV filter’s wider ring side should be facing out. 7. Install UV filter retainer and tighten screws. 8. Install the shutter cover and minifit connector. Tighten 4 shutter cover screws. 9. Reinstall the sensor module and Plug J4 connector into the motherboard. 12.7.2.5.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair NOTE As the lamp degrades over time, the software for the CPU compensates for the loss of UV output. Lamp Positioning – The UV output level of the lamp is not even across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining through the UV filter/lens and into the reaction cell.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 1. Set the analyzer display to show the signal I/O function, UVLAMP_SIGNAL (refer to Section 12.1.3). UVLAMP_SIGNAL is function 33. 2. Slightly loosen the large brass thumbscrew located on the shutter housing (refer to Figure 12-13) so that the lamp can be moved. 3. While watching the UVLAMP_SIGNAL reading, slowly rotate the lamp or move it back and forth vertically until the UVLAMP_SIGNAL reading is at its maximum.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 12.7.2.6. REPLACING THE UV LAMP 1. Turn off the analyzer. 2. Disconnect the UV lamp from its power supply. You can find the power supply connector by following the two, white UV Lamp power supply wires from the lamp to the power supply. 3. Loosen, but do not remove the two UV lamp bracket screws and the large brass thumbscrew located on the shutter housing (refer to Figure 12-13) so that the lamp can be moved.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual PMT Housing End Plate This is the entry to the PMT Exchange PMT Output Connector PMT Preamp PCA PMT Power Supply & Aux.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 11. If the cold block or TEC is to be changed disconnect the TEC driver board from the preamplifier board. Remove the cooler fan duct (4 screws on its side) including the driver board. Disconnect the driver board from the TEC and set the sub-assembly aside. Remove the end plate with the cooling fins (4 screws) and slide out the PMT cold block assembly, which contains the TEC.
Troubleshooting & Repair Teledyne API M100E Analyzer Operation Manual 12.7.2.8. PMT HARDWARE CALIBRATION (FACTORY CAL) The sensor module hardware calibration adjusts the slope of the PMT output when the instrument’s slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated. Figure 12-16: Pre-Amplifier Board Layout 25. Set the instrument reporting range type to SNGL (refer to Section 6.7.4). 26.
Teledyne API M100E Analyzer Operation Manual Troubleshooting & Repair 38. Scroll to the OFFSET function and record the value. 39. Scroll to the NORM PMT value. NOTE Do not overload the PMT by accidentally setting both adjustment switches to their maximum setting. This can cause permanent damage to the PMT. 40. Determine the target NORM PMT value according to the following formulas.
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13. A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static electricity occurs, why it is so dangerous to electronic components and assemblies as well as how to prevent that damage from occurring. 13.1.
A Primer on Electro-Static Discharge Teledyne API M100E Analyzer Operation Manual Table 13-1: Static Generation Voltages for Typical Activities MEANS OF GENERATION 65-90% RH 10-25% RH 1,500V 35,000V Walking across vinyl tile 250V 12,000V Worker at bench 100V 6,000V Poly bag picked up from bench 1,200V 20,000V Moving around in a chair padded with urethane foam 1,500V 18,000V Walking across nylon carpet 13.2.
Teledyne API M100E Analyzer Operation Manual A Primer on Electro-Static Discharge Potentially damaging electro-static discharges can occur: Any time a charged surface (including the human body) discharges to a device. Even simple contact of a finger to the leads of a sensitive device or assembly can allow enough discharge to cause damage. A similar discharge can occur from a charged conductive object, such as a metallic tool or fixture.
A Primer on Electro-Static Discharge Teledyne API M100E Analyzer Operation Manual 13.4. BASIC PRINCIPLES OF STATIC CONTROL It is impossible to stop the creation of instantaneous static electric charges. It is not, however difficult to prevent those charges from building to dangerous levels or prevent damage due to electro-static discharge from occurring. 13.4.1. GENERAL RULES Only handle or work on all electronic assemblies at a properly set up ESD station.
Teledyne API M100E Analyzer Operation Manual A Primer on Electro-Static Discharge Anti-Static bags made of plastic impregnated with metal (usually silvery in color) provide all of the charge equalizing abilities of the pink-poly bags but also, when properly sealed, create a Faraday cage that completely isolates the contents from discharges and the inductive transfer of static charges.
A Primer on Electro-Static Discharge Teledyne API M100E Analyzer Operation Manual Only lay tools or ESD-sensitive devices and assemblies on the conductive surface of your workstation. Never lay them down on any non-ESD preventative surface. 5. Place any static sensitive devices or assemblies in anti-static storage bags or bins and close the bag or bin before unplugging your wrist strap. 6. Disconnecting your wrist strap is always the last action taken before leaving the workbench. 13.5.3.
Teledyne API M100E Analyzer Operation Manual A Primer on Electro-Static Discharge 4. Reserve the anti-ESD container or bag to use when packing electronic components or assemblies to be returned to Teledyne API. 13.5.5. PACKING COMPONENTS FOR RETURN TO TELEDYNE API’S CUSTOMER SERVICE Always pack electronic components and assemblies to be sent to Teledyne API’s Customer Service in anti-ESD bins, tubes or bags. WARNING DO NOT use pink-poly bags.
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INDEX A AC Power 60 Hz .....................................................16 ANALOG CAL WARNING ......................................27 Analog Outputs .......................................................17 CONC1................................................................30 CONC2................................................................30 Configuration & Calibration Automatic.........................................................11 Electrical Connections ....................................
INDEX Mode Field ....................................................11, 26 Status LED’s .................................................11, 26 FRONT PANEL WARN...........................................27 G Gas Filter Correlation..............................................39 Gas Inlets Sample ................................................................12 SPAN ..................................................................12 ZERO AIR ...........................................................
Teledyne API M100E Analyzer Operation Manual REAR BOARD NOT DET .......................................27 Rear Panel..............................................................12 RELAY BOARD WARN ..........................................27 relay PCA................................................27, 239, 240 Reporting Range.....................................................31 RJ45 .......................................................................48 RS-232..
INDEX SYSTEM RESET ................................................27 UV LAMP WARNING ..........................................27 Warranty ...................................................................5 Teledyne API M100E Analyzer Operation Manual ZERO AIR INLET................................................... 12 ZERO CAL ....................................................... 18, 19 Remote........................................................................19 Z Zero Air ...
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation APPENDIX A - Version Specific Software Documentation APPENDIX A-1: T100/M100E SOFTWARE MENU TREES, REVISION G.4 ........................3 APPENDIX A-2: T100/M100E SETUP VARIABLES FOR SERIAL I/O, REVISION G.4 .....11 APPENDIX A-3: T100/M100E WARNINGS AND TEST FUNCTIONS, REVISION G.4.......21 APPENDIX A-4: T100/M100E SIGNAL I/O DEFINITIONS, REVISION G.4 ...................
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Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation APPENDIX A-1: Software Menu Trees, Revision G.4 SAMPLE TEST1 Only appear if reporting range is set for AUTO range mode. CLR1,3 ENTER SETUP PASS: 818 LOW HIGH (Primary Setup Menu) CFG RANGE STABIL STABIL2 4 RSP PRES SAMP FL PMT NORM PMT UV LAMP UV STB LAMP RATIO STR.
APPENDIX A - Version Specific Software Documentation Teledyne API - Models T100, 100E Series (05036E DCN5834) SAMPLE TEST1 Only appears if reporting range is set for AUTO range mode. LOW HIGH RANGE STABIL STABIL2 4 ZERO SPAN 6 RSP VAC7 PRES SAMP FL PMT NORM PMT UV LAMP UV STB4 LAMP RATIO STR.
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation SETUP ENTER SETUP PASS: 818 CFG PREV DAS ACAL1 NEXT NEXT SET2 MODE PREV ENTR 3 Only appears if a applicable option/feature is installed and activated. Only appears whenever the currently displayed sequence is not set for DISABLED. Only appears when reporting range is set to AUTO range mode.
APPENDIX A - Version Specific Software Documentation Teledyne API - Models T100, 100E Series (05036E DCN5834) SAMPLE ENTER SETUP PASS: 818 CFG DAS ACAL1 RNGE VIEW PREV CLK MORE EDIT NEXT CONC OPTICS2 PNUMTC CALDAT DETAILED FAST PREV NEXT VIEW Cycles through list of parameters chosen for this DAS channel PV10 PREV NEXT NX10 DEL YES CONC PNUMTC CALDAT DETAILED FAST EDIT SET> EDIT PRNT Creates/changes name NAME EVENT PARAMETERS REPORT PERIOD NUMBER OF RECORDS RS-232 R
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation SAMPLE ENTER SETUP PASS: 818 CFG DAS ACAL1 RNGE COMM SET> MODE PREV NEXT QUIET COMPUTER HESSEN PROTOCOL E, 8, 1 E, 7, 1 RS-485 SECURITY MULTIDR OP PROTOCOL ENABLE MODEM ERROR CHECKING XON/XOFF HANDSHAKE HA RDWARE HANDSHAKE HA RDWARE FIFO COMMA ND PROMPT PREV NEXT BAUD RATE TEST PORT PREV NEXT TEST ON DIAG JUMP EDIT PRINT DAS_HOLD_OFF TPC_ENABLE RCELL_SET IZS_SET DYN_ZERO DYN_SP
APPENDIX A - Version Specific Software Documentation Teledyne API - Models T100, 100E Series (05036E DCN5834) SETUP ENTER SETUP PASS: 818 CFG DAS ACAL1 RNGE PASS COMM CLK MORE VARS DIAG Password required ID COM1 PREV NEXT JUMP EDIT PRINT INET2 EDIT COMM - VARS MENU TREE (Fig A-5) DAS_HOLD_OFF TPC_ENABLE RCELL_SET 1 IZS_SET DYN_ZERO DYN_SPAN CONC_PRECISION CLOCK_ADJ DHCP INSTRUMENT IP GATEWAY IP SUBNET MASK TCP PORT3 HOSTNAME 4 Go To DIAG MENU TREE ON OFF EDIT INSTRUMEN
Teledyne API - Models T100, 100E Series (05036E DCN5834) . APPENDIX A - Version Specific Software Documentation SETUP ENTER SETUP PASS: 818 CFG DAS ACAL 1 RNGE PASS COMM HESN2 ID PREV NEXT RESPONSE MODE BCC TEXT INS EDIT YES GAS LIST EDIT 2 3 4 PRNT (s ee H esse n Proto col Gas ID s ecti on i n ma nua l) NO GAS TYPE GAS ID REPORTED SO2, 110, REPORTED 1 STATUS FLAGS CMD DEL Only appears if a valve option is installed.
APPENDIX A - Version Specific Software Documentation Teledyne API - Models T100, 100E Series (05036E DCN5834) SAMPLE ENTER SETUP PASS: 818 ACAL1 CFG COMM DAS RNGE PASS CLK MORE PMT 5 CALIBRATION SIGNAL I/O PREV ANALOG OUTPUT NEXT ANALOG I/O CONFIGURATION 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20) 21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31) 32) 33) 34) 35) 36 54 OPTIC TEST EXT ZER O CAL EXT SP AN CAL EX T LOW SPA N MA IN T MO DE L A NG2 SELECT PRESSURE FLOW CALIBRA
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation APPENDIX A-2: Setup Variables For Serial I/O, Software Version G.4 Table A-1: Setup Variables, Software Version G.4 NUMERIC UNITS SETUP VARIABLE DEFAULT VALUE VALUE RANGE DESCRIPTION Low Access Level Setup Variables (818 password) DAS_HOLD_OFF Minutes 15 0.5–20 Duration of DAS hold off period.
APPENDIX A - Version Specific Software Documentation NUMERIC UNITS SETUP VARIABLE FILT_ASIZE Samples DEFAULT VALUE 20, Teledyne API - Models T100, 100E Series (05036E DCN5834) VALUE RANGE 1–100 Moving average filter size in adaptive mode. 0.001–0.1, Absolute change to trigger adaptive filter. 63 FILT_DELTA PPM 0.02, 3 10 , DESCRIPTION 3 1–100 0.005 12 FILT_PCT % 5, 1–100 Percent change to trigger adaptive filter.
Teledyne API - Models T100, 100E Series (05036E DCN5834) SETUP VARIABLE NUMERIC UNITS DEFAULT VALUE APPENDIX A - Version Specific Software Documentation VALUE RANGE DESCRIPTION O2_FILT_ASIZE 10 Samples 10 1–500 O2 moving average filter size in adaptive mode. O2_FILT_DELTA 10 % 2 0.1–100 Absolute change in O2 concentration to shorten filter. O2_FILT_PCT 10 % 2 0.1–100 Relative change in O2 concentration to shorten filter.
APPENDIX A - Version Specific Software Documentation NUMERIC UNITS SETUP VARIABLE DARK_ENABLE — DEFAULT VALUE Teledyne API - Models T100, 100E Series (05036E DCN5834) VALUE RANGE OFF, ON ON enables PMT/UV dark calibration; OFF disables it. 0.1–1440 Dark calibration period. 1–60 Dwell time after closing dark shutter or turning off lamp or selecting preamp range. 1–180 Dwell time after opening dark shutter or turning on lamp. 5 1–10 Number of dark samples to average.
Teledyne API - Models T100, 100E Series (05036E DCN5834) SETUP VARIABLE PHYS_RANGE2 NUMERIC UNITS PPM CONC_RANGE1 Conc DEFAULT VALUE Conc CO2_RANGE O2_RANGE % 10 SAMP_FLOW_SET DESCRIPTION 0.1–2500, 5500 3 5–10000 3 500, 0.1–50000 D/A concentration range 1. 0.1–50000 D/A concentration range 2. 0.1–500 CO2 concentration range. High pre-amp range. 3 500, 5000 11 VALUE RANGE 22, 5000 CONC_RANGE2 APPENDIX A - Version Specific Software Documentation 3 15 % 100 0.
APPENDIX A - Version Specific Software Documentation SETUP VARIABLE RS232_MODE NUMERIC UNITS BitFlag DEFAULT VALUE 0 Teledyne API - Models T100, 100E Series (05036E DCN5834) VALUE RANGE 0–65535 DESCRIPTION RS-232 COM1 mode flags. Add values to combine flags.
Teledyne API - Models T100, 100E Series (05036E DCN5834) SETUP VARIABLE BAUD_RATE2 NUMERIC UNITS — DEFAULT VALUE 19200 APPENDIX A - Version Specific Software Documentation VALUE RANGE 300, 1200, 2400, DESCRIPTION RS-232 COM2 baud rate. Enclose value in double quotes (“) when setting from the RS-232 interface. 4800, 9600, 19200, 38400, 57600, 115200 MODEM_INIT2 — “AT Y0 &D0 &H0 &I0 S0=2 &B0 &N6 &M0 E0 Q1 &W0” Any character in the allowed character set. Up to 100 characters long.
APPENDIX A - Version Specific Software Documentation SETUP VARIABLE NUMERIC UNITS DEFAULT VALUE Teledyne API - Models T100, 100E Series (05036E DCN5834) VALUE RANGE DESCRIPTION RCELL_INTEG — 0.005 0–10 Reaction cell temperature PID integral coefficient. RCELL_DERIV — 0.5 0–10 Reaction cell temperature PID derivative coefficient. O2_CELL_CYCLE 10 Seconds 10 0.5–30 O2 cell temperature control cycle period.
Teledyne API - Models T100, 100E Series (05036E DCN5834) SETUP VARIABLE CLOCK_FORMAT NUMERIC UNITS — DEFAULT VALUE “TIME=%H:% M:%S” APPENDIX A - Version Specific Software Documentation VALUE RANGE Any character in the allowed character set. Up to 100 characters long. DESCRIPTION Time-of-day clock format flags. Enclose value in double quotes (“) when setting from the RS-232 interface. “%a” = Abbreviated weekday name. “%b” = Abbreviated month name. “%d” = Day of month as decimal number (01 – 31).
APPENDIX A - Version Specific Software Documentation SETUP VARIABLE FACTORY_OPT NUMERIC UNITS BitFlag DEFAULT VALUE 0 Teledyne API - Models T100, 100E Series (05036E DCN5834) VALUE RANGE 0–65535 DESCRIPTION Factory option flags. Add values to combine flags.
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation APPENDIX A-3: Warnings and Test Functions Table A-2: NAME Warning Messages, Software Version G.4 MESSAGE TEXT DESCRIPTION Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset. WDATAINIT DATA INITIALIZED Data storage was erased. WCONFIGINIT CONFIG INITIALIZED Configuration storage was reset to factory configuration or erased.
APPENDIX A - Version Specific Software Documentation NAME WFRONTPANEL Teledyne API - Models T100, 100E Series (05036E DCN5834) MESSAGE TEXT 12 WANALOGCAL FRONT PANEL WARN ANALOG CAL WARNING DESCRIPTION Firmware is unable to communicate with the front panel. The A/D or at least one D/A channel has not been calibrated. 1 The name is used to request a message via the RS-232 interface, as in “T BOXTEMP”. 2 Engineering software. 3 Current instrument units. 4 T100/M100E. 5 T100H/M100EH.
Teledyne API - Models T100, 100E Series (05036E DCN5834) Table A-3: TEST FUNCTION APPENDIX A - Version Specific Software Documentation Test Functions, Software Version G.4 MESSAGE TEXT DESCRIPTION Test Measurements RANGE RANGE=500.0 PPB 3 D/A range in single or auto-range modes. SO2 RNG=500.0 PPB 3, 10, 11 RANGE1=500.0 PPB 3 RANGE1 SO2 RN1=500.0 PPB RANGE2=500.0 PPB 3 RANGE2 D/A #1 range in independent range mode. 3, 10, 11 D/A #2 range in independent range mode. SO2 RN2=500.
APPENDIX A - Version Specific Software Documentation TEST FUNCTION Teledyne API - Models T100, 100E Series (05036E DCN5834) MESSAGE TEXT DESCRIPTION PMTTEMP PMT TEMP=7.0 C PMT temperature. IZSDUTY IZS ON=0.00 SEC IZS temperature control duty cycle. IZSTEMP IZS TEMP=52.2 C IZS temperature. SO2 SO2=261.4 PPB SO2 concentration for current range. CO2=0.00 PCT CO2 concentration. O2=0.00 PCT O2 concentration. TESTCHAN TEST=3721.
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation APPENDIX A-4: Signal I/O Definitions Table A-4: T100/M100E Signal I/O Definitions, Software Version G.
APPENDIX A - Version Specific Software Documentation SIGNAL NAME Teledyne API - Models T100, 100E Series (05036E DCN5834) BIT OR CHANNEL NUMBER DESCRIPTION Control outputs, U17, J1008, pins 1–8 = bits 0–7, default I/O address 321 hex 0–7 Spare Control outputs, U21, J1008, pins 9–12 = bits 0–3, default I/O address 325 hex 0–3 Spare Alarm outputs, U21, J1009, pins 1–12 = bits 4–7, default I/O address 325 hex ST_SYSTEM_OK2, MB_RELAY_36 4 9 1 = system OK 0 = any alarm condition or in diagnostics mod
Teledyne API - Models T100, 100E Series (05036E DCN5834) SIGNAL NAME APPENDIX A - Version Specific Software Documentation BIT OR CHANNEL NUMBER DESCRIPTION B status outputs, U27, J1018, pins 1–8 = bits 0–7, default I/O address 324 hex ST_LAMP_ALARM 0 0 = lamp intensity low 1 = lamp intensity OK ST_DARK_CAL_ALARM 1 0 = dark cal. warning 1 = dark cal.
APPENDIX A - Version Specific Software Documentation SIGNAL NAME Teledyne API - Models T100, 100E Series (05036E DCN5834) BIT OR CHANNEL NUMBER DESCRIPTION Relay board digital output (PCF8575), default I2C address 44 hex RELAY_WATCHDOG 0 RCELL_HEATER 1 Alternate between 0 and 1 at least every 5 seconds to keep relay board active 0 = reaction cell heater on 1 = off IZS_HEATER 2–3 Spare 4 0 = IZS heater on 1 = off O2_CELL_HEATER 10 5 0 = O2 sensor cell heater on 1 = off CAL_VALVE 6 0 = le
Teledyne API - Models T100, 100E Series (05036E DCN5834) SIGNAL NAME APPENDIX A - Version Specific Software Documentation BIT OR CHANNEL NUMBER DESCRIPTION Rear board primary MUX analog inputs PMT_SIGNAL 0 PMT detector HVPS_VOLTAGE 1 HV power supply output PMT_TEMP 2 PMT temperature UVLAMP_SIGNAL 3 UV lamp intensity 4 Temperature MUX 5 Pre-amplified UV lamp intensity 6 O2 concentration sensor SAMPLE_PRESSURE 7 Sample pressure TEST_INPUT_8 8 Diagnostic test input REF_4096_MV 9
APPENDIX A - Version Specific Software Documentation SIGNAL NAME Teledyne API - Models T100, 100E Series (05036E DCN5834) BIT OR CHANNEL NUMBER DESCRIPTION I2C analog output (AD5321), default I2C address 18 hex LAMP_POWER 5 0 Lamp power (0–5V) 1 Optional. 2 T100H/M100EH. 3 T100U/M100EU. 4 Background concentration compensation option (6400E/6400EH). 5 Engineering firmware only. 6 Low span option. 7 Pressurized IZS option. 8 T100/M100E. 9 MODBUS option. 10 O2 option.
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation APPENDIX A-5: DAS Functions Table A-5: DAS Trigger Events, Software Version G.
APPENDIX A - Version Specific Software Documentation Teledyne API - Models T100, 100E Series (05036E DCN5834) Table A-6: DAS Parameters, Software Version G.
Teledyne API - Models T100, 100E Series (05036E DCN5834) NAME 2 VACUUM APPENDIX A - Version Specific Software Documentation DESCRIPTION UNITS Vacuum pressure “Hg BOXTMP Internal box temperature C HVPS High voltage power supply output Volts TEST8 Diagnostic test input (TEST_INPUT_8) mV TEMP5 Diagnostic temperature input (TEMP_INPUT_5) C TEMP6 Diagnostic temperature input (TEMP_INPUT_6) C REFGND Ground reference (REF_GND) mV RF4096 4096 mV reference (REF_4096_MV) mV 13 XIN1 C
APPENDIX A - Version Specific Software Documentation NAME 1 T100/M100E. 2 T100H/M100EH. 3 T100U/M100EU. Teledyne API - Models T100, 100E Series (05036E DCN5834) DESCRIPTION 4 Background concentration compensation option (6400E/6400EH). 10 O2 option. 11 CO2 option. 12 SO2 with O2 correction option. 13 Analog In option, T-Series only.
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation APPENDIX A-6: Terminal Command Designators Table A-7: COMMAND Terminal Command Designators, Software Version G.
APPENDIX A - Version Specific Software Documentation Teledyne API - Models T100, 100E Series (05036E DCN5834) The command syntax follows the command type, separated by a space character. Strings in [brackets] are optional designators. The following key assignments also apply.
Teledyne API - Models T100, 100E Series (05036E DCN5834) APPENDIX A - Version Specific Software Documentation APPENDIX A-7: MODBUS Register Map MODBUS Register Address (dec.
APPENDIX A - Version Specific Software Documentation MODBUS Register Address (dec.
Teledyne API - Models T100, 100E Series (05036E DCN5834) MODBUS Register Address (dec.
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APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at http://www.teledyne-api.com or call Customer Service at 800-324-5190 for more recent updates to part numbers.
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M100E Spare Parts List (Reference 05360Q DCN5494) Part Number 000940100 000940400 000940800 002690000 002700000 002720000 003290000 005960000 009690000 009690100 011630000 012720100 013140000 013210000 013390000 013400000 013420000 013570000 014080100 014400100 014750000 016290000 016300700 037860000 040010000 040030100 041620100 041710000 041800400 041920000 042410200 042580000 042900100 043420000 043570000 043880100 043940000 044670000 045150100 045230200 04515F DCN6048 Description ORIFICE, 3 MIL, IZS
(Reference 05360Q DCN5494) Part Number 046250000 046260000 048620200 048830000 049310100 050510200 050610100 050610200 050610300 050610400 050610500 050610600 050630100 051990000 052660000 055100200 055560000 055560100 058021100 061930000 062420200 062870000 063450100 CN0000458 CN0000520 DS0000025 FL0000001 FL0000003 FM0000004 HW0000005 HW0000020 HW0000030 HW0000031 HW0000036 HW0000101 HW0000453 KIT000093 KIT000095 KIT000207 KIT000219 KIT000236 KIT000253 KIT000254 OP0000030 OP0000031 OR0000001 B-4 Descri
(Reference 05360Q DCN5494) Part Number OR0000004 OR0000006 OR0000007 OR0000015 OR0000016 OR0000025 OR0000027 OR0000039 OR0000046 OR0000083 OR0000084 OR0000094 PU0000022 RL0000015 SW0000006 SW0000051 SW0000059 WR0000008 04515F DCN6048 Description ORING, OPTIC/CELL, CELL/TRAP ORING, CELL/PMT ORING, PMT/BARREL/CELL ORING, PMT FILTER ORING, UV LENS ORING, ZERO AIR SCRUBBER ORING, COLD BLOCK/PMT HOUSING & HEATSINK ORING, QUARTZ WINDOW/REF DETECTOR ORING, PERMEATION OVEN ORING, PMT SIGNAL & OPTIC LED ORING, UV
M100E Recommended Spares Stocking Levels Reference: 04526S (DCN5480) Recommended Spare Parts Stocking Level: Standard Part Number 000940800 002720000 013400000 014080100 014610000 040010000 040030100 041800400 042410200 * 042580000 050630100 045230100 058021100 061930000 062870000 DS0000025 FM0000004 KIT000207 KIT000236 KIT000253 KIT000254 SW0000059 Description CD, ORIFICE, .
M100E AKIT, EXPENDABLES Reference 04357A (DCN not available) Part Number 009690100 018080000 FL0000001 HW0000020 NOTE01-23 OR0000001 PU0000022 04515F DCN6048 Description KIT, TFE FILTER ELEMENTS, 47MM, 5UM (30) AKIT, DESSICANT BAGGIES (12) FILTER, SS SPRING SERVICE NOTE, HOW TO REBUILD THE KNF PUMP ORING, SAMPLE FLOW REBUILD KIT, FOR PU20 & 04084 Quantity 1 1 2 2 1 4 1 B-7
M100E IZS, AKIT, EXPENDABLES Referrence 01475A (DCN5290) Part Number 005960000 006900000 FL0000001 FL0000003 HW0000020 OR0000001 OR0000046 B-8 Description AKIT, EXPEND, 6LBS ACT CHARCOAL RETAINER PAD CHARCOAL, SMALL, 1-3/4" FILTER, SS FILTER, DFU (KB) SPRING ORING, 2-006VT ORING, 2-019V 04515F DCN6048
M100E, AKIT, SPARES Reference 04728A (DCN not available) Part Number 000940800 014610000 04001000A 04625000A RL0000015 04515F DCN6048 Description ORIFICE, 12 MIL KIT, REPLACMENT COOLER ASSY, M100X/200X ASSY, FAN REAR PANEL, E SERIES ASSY, RXCELL HEATER/FUSE, M100E RELAY B-9
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Appendix C Warranty/Repair Questionnaire T100, M100E (04796E DCN5798) CUSTOMER: _________________________________ PHONE: __________________________________________________ CONTACT NAME: ____________________________ FAX NO. __________________________________________________ SITE ADDRESS: _________________________________________________________________________________________ MODEL SERIAL NO.: ______________________ FIRMWARE REVISION: ______________________________________ 1.
Appendix C Warranty/Repair Questionnaire T100, M100E (04796E DCN5798) ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ __________________________________________
APPENDIX D – Wire List and Electronic Schematics 04515F DCN6048 D-1
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M100E Interconnect List Reference 0401101A DCN4318 Cable PN 00729 0364901 03829 04023 04026 FROM Signal Assembly PN CBL, KEYBOARD/DISPLAY D7 Display DS0000025 D6 Display DS0000025 D5 Display DS0000025 D4 Display DS0000025 D3 Display DS0000025 D2 Display DS0000025 D1 Display DS0000025 D0 Display DS0000025 DISP WRITE Display DS0000025 DGND Display DS0000025 Spare Display DS0000025 DISP_BUSY Display DS0000025 DISP_RETURN Display DS0000025 DISP_RETURN Display DS0000025 DISP_PWR Display DS0000025 DISP_PWR
Cable PN 0402701 04105 04176 04211 04339 04437 0448501 D-4 FROM Signal Assembly PN CBL, RX CELL HEATERS, M100E 045230100 RH1B Relay Board RH2B 045230100 Relay Board RH1A 045230100 Relay Board RTS1 045230100 Relay Board RTS2 045230100 Relay Board RH2A 045230100 Relay Board 045230100 Relay Board 045230100 Relay Board CBL, KEYBD TO MTHBRD Kbd Interupt Keyboard 042580000 DGND Keyboard 042580000 SDA Keyboard 042580000 SCL Keyboard 042580000 Shld Keyboard 042580000 CBL, DC power to relay board, E-series 0
Cable PN 04488 04561 04562 Signal Assembly CBL, Main Harness, M100E AGND Relay Board -V15 Relay Board Motherboard O2 SIGNALMotherboard O2 SIGNAL+ Motherboard PMT TEMP Motherboard HVPS Motherboard PMT SIGNAL+ Motherboard AGND Motherboard AGND Motherboard ETEST Motherboard OTEST Motherboard PHYSICAL RANGE Motherboard AGND Motherboard CH7 Motherboard CH2 Motherboard +15V Relay Board -15V Relay Board TEC +12V RET Relay Board TEC +12V Relay Board DISP RET Relay Board +5 DISP Relay Board EGND Shield SDA Lamp D
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04515F DCN6048 D-7
1 2 3 4 +15V D R2 1.1K S1 ASCX PRESSURE SENSOR 1 2 3 4 5 6 2 VR2 D 3 C2 1.0UF 1 LM4040CIZ TP4 TP5 S1/S4_OUT S2_OUT TP3 S3_OUT TP2 10V_REF TP1 GND 3 2 1 S2 ASCX PRESSURE SENSOR C 1 2 3 4 5 6 +15V J1 6 5 4 MINIFIT6 +15V C R1 499 S3 FLOW SENSOR FM_4 1 2 3 2 +15V 1 2 3 4 B 3 C1 1.0UF 1 CN_647 X 3 S4 VR1 LM4040CIZ C3 1.0 B CON4 The information herein is the property of API and is submitted in strictest confidence for reference only.
1 2 J1 1 2 3 4 4 PIN D 3 4 5 AC_Line AC_Neutral RELAY0 VCC General Trace Width Requirements 1. Vcc (+5V) and I2C VCC should be 15 mil 2. Digitial grounds should be at least 20 mils 3. +12V and +12V return should be 30 mils 4. All AC lines (AC Line, AC Neutral, RELAY0 - 4, All signals on JP2) should be 30 mils wide, with 120 mil isolation/creepage distance around them 5. Traces between J7 - J12 should be top and bottom and at least 140 mils. 6. Traces to the test points can be as small as 10 mils.
1 2 3 4 5 6 Aux Relay Connector AC_Line JP6 Heater Config Jumper RELAY4 RN2 330 D 1 2 3 4 5 6 7 8 9 10 11 12 RELAY3 COMMON3 LOAD3 TS3 RELAY3 COMMON4 LOAD4 TS4 RELAY4 TS3 TS4 10 9 8 7 6 5 4 3 2 1 RELAY3 1 K4 RELAY4 2 1 K5 2 AC_Neutral I2C_Vcc 3 I2C_Vcc +- 4 3 4 +- JP7 SLD-RLY SLD-RLY 5 4 3 2 1 D6 YEL D11 GRN D13 GRN D14 GRN D15 GRN D16 GRN Standard Pumps 60 Hz: 3-8 50 Hz: 2-7, 5-10 KA D12 GRN A JP7 Configuration D5 YEL RL3 VA6 VA7 TR0 TR1 IO3 IO4 IO10
1 2 3 4 5 6 +15V R13 2 OPA2277 TC1_GND 0.01 TC1_JGAINA R17 2 1M J 8 K 7 R- 5 Vin Gnd 0.
G1 G2 DIGIO1 IOW DIGIO2 DIGIO3 DIGIO4 TEMP DACV WRDAC VFPROG CHGAIN VFREAD 0X32C TP2 ENAB2 U1 74HC688 PRE CLK D CLR 8 Q D1 4 3 2 1 Pins 1&2 shorted on PCA JP7 AEN IOEN Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 A1 A2 A3 A4 A5 A6 A7 A8 2 3 4 5 6 7 8 9 6 Q 1 2.2K, 5% VCC X3 1.2 uF, 6.
1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 RX1 TX1 RS-GND1 DS2 RX for Com1 10k, 1% R12 4.9K, 5% 1 1 2 3 4 5 6 7 8 9 3 4 5 6 1 2 3 4 7 9 DB9M 1 2 3 4 DTE 10 TV ARRAY 11 8 7 6 5 R2 2.2K, 5%VCC R1 2.
3 4 C6 -15V +15V 0.
2 3 4 5 6 5 10 1 +15V C RN14 100Kx8 +15V 5 10 J109 9 8 7 6 4 3 2 1 C40 C41 0.15 uF, ceramic 0.15 uF, ceramic D + 7 10 uF, 35V, TANTALUM 9 8 7 6 4 3 2 1 U52 GND AN MUX 3 14 11 6 1 16 9 8 2 15 10 7 12 4 5 13 D1 D2 D3 D4 VCC -VS GND +VS 100 R47 1 IOW 1 3 2 OE CLK D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 0.15 uF, ceramic R49 100 19 18 17 16 15 14 13 12 D6 D2 VCC 10 uF, 35V, TANTALUM C50 D4 VCC C D3 D7 C51 0.
1 2 3 4 5 6 +15V +5VANA U23 1 3 + C60 10 uF, 35V, TANTALUM LP2981IM5 D 2 D IN OUT ON/OFF NC GND BYPASS CAPS MUST BE WITHIN 1/2" OF THE REGULATOR INPUT/OUTPUT PINS 5 4 C29 1 uF D[0..
1 2 3 4 5 6 CONTROL INPUTS 5 10 5 10 VCC C RN3 510x8 TP7 C RN2 15Kx8 D U11 1 D 9 D0 10000 pF C D[0..
1 2 3 4 5 6 5 10 VCC DIGITAL OUTPUTS C RN10 510x8 D D U22 9 8 7 6 4 3 2 1 1 PS2702-4 16 2 3 15 14 4 5 13 12 6 7 11 10 8 9 C80 C82 10000 pF TP19 SHDN SHDN 1 U6B 4 DIGIO2 IOW U24 74HC574 1 11 6 5 D0 D1 D2 D3 D4 D5 D6 D7 74HC32 2 3 4 5 6 7 8 9 C81 10000 pF OE CLK D1 D2 D3 D4 D5 D6 D7 D8 C79 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 19 18 17 16 15 14 13 12 U25 D[0..
1 2 3 4 5 6 5 10 VCC DIGITAL C IOW 1 11 8 10 D0 D1 D2 D3 D4 D5 D6 D7 74HC32 2 3 4 5 6 7 8 9 OE CLK D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 19 18 17 16 15 14 13 12 2 3 15 14 4 5 13 12 6 7 11 10 8 9 U18 D[0..
1 2 3 4 6 5 ON JP2: +15V PMT TEMPERATURE FEEDBACK FOR 100E/200E : SHORT PINS 2 &5 ONLY. FOR 200EU: SHORT PINS 3 & 6 and PINS 2 & 5. +12V_REF JP2 +15V R28 TH1 FSV +15V D1 6.2V ZENER 6.2V 1 2 OPTIC TEST 8 50K R8 150K D 3 1 2 3 4 5 6 TJP1A TJP2A U2A 2 R27 R18 SEE TABLE 1 499 PMT TEMP CONFIG JUMPER D 3 LF353 4 + C23 100 pF S R6 R15 SEE TABLE C1 +12V_REF TO TEC BOARD 100K C26 0.1 uF +12V_REF * J2 TP3 VREF 1 COOLER CONTROL 2 AGND 3 3 PIN INLINE 8 Q3 J176 D R35 1.
1 2 3 4 6 5 D D VPMT 5 TP9 * 6 11 NC3 14 NC2 +15V 3 NC1 C31 0.68 uF 8 7 9 10 16 15 1 2 IN 4 COM4 IN 3 COM3 IN2 COM2 IN1 COM1 4 ETEST 2 74AHC1GU04 ETEST PREAMP2 HIGAIN U17 4 HIGAIN 13 12 4 -15V ETEST ETEST DG444DY +15V U5 2 HIGAIN -15V 74AHC1GU04 4 PREAMP1 NC4 V+ V(L) V- ETEST_SIGNAL GND U4 U9A 3 +5V_SYS C29 0.68 uF 1 2 -15V LF353 C 8 8 C U16B R11 100M 6 C4 0.
1 2 3 C45 4 6 5 HIGH VOLTAGE SUPPLY 100pF TP4 * VREF D R42 4.99K U16A 2 8 3 3 1 LF353, OPAMP R49 1.0K 0.68 uF 2 C33 0.68 uF Vrf(+) 16V 4 COMP 5 C24 0.1 uF TC 7 Vee -15V C GND C20 Vrf(-) 4 D7 K A C22 10uF/25V 4 IN 2 1 C51 0.1uF/ 50V CA0000192 U6 Iout 1 2 + R20 4.99K Vcc HVPS D 1 8 0.1 uF 3.92K C32 1.0uF/16V CA0000199 +5V_LOCAL C25 OUT GND GND 6 C7 0.68 uF +15V R47 +15V U22 LT1790AIS6-5 4.
1 M1 2 3 4 5 6 VCC M2 1 2 3 4 5 6 7 10uF DS3 S4 KBD_A0 KBD_A1 KBD_A2 21 2 3 1 SCL SDA 22 23 A0 A1 A2 INT P00 P01 P02 P03 P04 SCL P05 SDA P06 P07 P10 PCF8575 P11 P12 P13 P14 P15 P16 P17 M8 S3 VCC VCC S2 R2 1.0K U3A 1 4 3 2 1 C MF4 RN1 4.
1 2 4 3 R7 1.0K R15 1.0K CW 5K VR1 -15V Note: Once detector is installed and calibrated, the board and detector are a matched set. Do not swap detectors. D D 4 1 FACTORY SELECT 5 C1 0.1uf R12 R6 R5 R4 R3 R2 R1 1K 2K 4K 8K 15.8K 34K C9 TP1 PHOTOCELL D1 R11 1.0K R8 1.0K -15V C 3 REF_OUT C10 N/I +15V -15V + +15V TP2 TP5 1 2 3 4 5 6 7 8 PHOTO_ABS ABS +15V +15V J1 OPA124 C8 0.1uf B TP4 REF R13 100 6 7 C4 1.0uF U2 2 C3 0.1uf +15V R14 7.
1 2 4 04693_p2 04693_p2.sch LAMP_FDBACK VREF R7 3.9K JP1 TP3 TEST_PLUG U3 VREF 1 Vdd 2 A0 3 A1 4 Vout JUMPER2 GND SDA SCL PD 8 7 6 5 VDRIVE VDRIVE PE-6196 2.7k, 25W RP2D 4.7K C2 0.1 uF R4 + 100 C3 VREF ACOMP ACOMP_2 IRF520 Q3 R2 R3 N/I N/I TP1 AD5321-RM8 TEST_PLUG N/I C24 N/I C23 TP10 PreReg_Control VDAC LAMP_FDBACK R8 C VREF RP2A 2 4.7K U1B LM358 6 R21 0.2 Ohms, 2W 5 3 RP2B 4.
1 2 C18 D 3 4 D D10 VDRIVE L1 VDRIVE +12V +12V 4.7 uF C21 25 uH DIODE + C20 C19 N/I R42 25.5K 1000 uF R47 R23 R46 50K 5 4.7 uF + 100 uF 5.1K VIN U5 C17 L2 25 uH SW GND FB VCOMP 4 C22 R45 1k ACOMP_2 VREF PN3645_PNP 5.1K LAMP_FDBACK 2 N/I 100K Q1 R41 VSWITCH lamp_fdback 1k R37 1 R43 2k LT1268 C 3 C 6 5 C15 0.68 uF B B 8 +12V U4A LM358 2 +12V R44 0 1 3 C10 0.1 uF 4 +12V C13 0.1 uF C8 0.
+15 +15 +15 +15 +15 +15 C14 1 2 D C15 + 22uF + 22uF C16 C17 C4 R12 0.1uF 0.1uF 0.1uF 49.9 R17 0.2 R7 +15 D1 R34 2.00K R3 J1 6 5 4 3 2 1 1.00K C12 R22 0.1uF 49.9 R4 U2V+ 0.2 D 0.2 R18 1.00K R5 1.00K C2 C9 0.1uF 6 R31 1.00K 7 0.1uF R27 Q1 MTB30P6V 5 U1V+ LMC6464BIM C8 6 U2B R24 1.00K 1 Q3 MTB30P6V 5 U2A 2 R29 1.00K 7 6.04K 0.1uF 4 U1B Q2 MTB30P6V 3 LMC6464BIM 11 LMC6464BIM U2V+ JUMPER JP1 Open for M200E Closed for M100A R13 20.
1 2 3 4 A A B B JP1 R1 Not Used R2 22 1 2 3 4 5 6 7 8 C C Title D Size A Date: File: 1 D-28 2 3 SCH, E-Series Analog Output Isolator, PCA 04467 Number Revision 04468 6/28/2004 N:\PCBMGR\..\04468B.