Parts Manual
Table Of Contents
- T16 Battery Parts Manual
- GENERAL RECOMMENDED MAINTENANCE
- STANDARD PARTS
- Fig. 1 - Replacement Brushes, Scrub Head
- Fig. 2 - Replacement Brushes, Side Brush and Pre-Sweep
- Fig. 3 - Main Frame Group
- Fig. 4 - Seat Group
- Fig. 5 - Steering Group
- Fig. 6 - Instrument Panel and Directional Pedal Group
- Fig. 7 - Electrical Box Group
- Fig. 8 - Electrical Box Wiring Group
- Fig. 9 - Battery Group, 235AH
- Fig. 10 - Wheels Group
- Fig. 11 - Scrub Head Lift Group
- Fig. 12 - Scrub Head Drive Motor Group, Disk
- Fig. 13 - Scrub Head Frame Group, Cylindrical
- Fig. 14 - Scrub Head Drive Group, Cylindrical
- Fig. 15 - Scrub Head Side Squeegee Group, Right Hand
- Fig. 16 - Scrub Head Side Squeegee Group, Left Hand
- Fig. 17 - Recovery Tank Group
- Fig. 18 - Vacuum Fan Kit, Single
- Fig. 19 - Solution Tank Group
- Fig. 20 - Rear Squeegee Lift Group
- Fig. 21 - Rear Squeegee Group
- Fig. 22 - Electrical Schematic (1 of 5) (S/N 000000-026721)
- Fig. 23 - Electrical Schematic (1 of 8) (S/N 026722- )
- Fig. 24 - Wire Harnesses Group (S/N 000000-026721)
- Fig. 25 - Wire Harnesses Group (S/N 026722- )
- Fig. 26 - Label Group
- OPTIONS
- Fig. 1 - Strobe Light and Backup Alarm Kit
- Fig. 2 - Strobe Light Kit, Overhead Guard
- Fig. 3 - Headlight Kit
- Fig. 4 - Overhead Guard Kit
- Fig. 5 - Front Bumper Kit
- Fig. 6 - Squeegee Guard Kit
- Fig. 7 - ec-H20 Solution Pump Group
- Fig. 8 - ec-H20 Solution Supply Group, Side Brush
- Fig. 9 - ec-H20 Electrical Group
- Fig. 10 - ec-H20 Wire Harness Group
- Fig. 11 - FaST Pump Group
- Fig. 12 - FaST Solution Supply Group, Side Brush
- Fig. 13 - FaST Electrical Group
- Fig. 14 - ES Pump Group
- Fig. 15 - ES Tank Group
- Fig. 16 - ES Electrical Group
- Fig. 17 - Vacuum Fan Kit, Dual
- Fig. 18 - Spray Hose Kit
- Fig. 19 - Vacuum Wand Kit
- Fig. 20 - Pre-Sweep Hopper Cover Group
- Fig. 21 - Pre-Sweep Hopper and Vacuum Fan Group
- Fig. 22 - Pre-Sweep Brush Drive Group
- Fig. 23 - Pre-Sweep Brush Idler Group
- Fig. 24 - Pre-Sweep Side Brush Group
- Fig. 25 - Pre-Sweep Brush Lift Group
- Fig. 26 - Pre-Sweep Electrical Group
- Fig. 27 - Pre-Sweep Wire Harness Group
- Fig. 28 - Side Brush Lift Group
- Fig. 29 - Side Brush Motor and Squeegee Group
- Fig. 30 - Side Brush Pivot Group
- Fig. 31 - Side Brush Solution Supply Group
- Fig. 32 - Side Brush Bumper Group
- Fig. 33 - Side Brush Electrical Group
- Fig. 34 - Deluxe Seat Kit
- Fig. 35 - Transport Group
- Fig. 36 - Battery Group, 360AH
- Fig. 37 - Battery Group, Lithium-Ion, 36V, 12.2 Kwh
- Fig. 38 - Battery Group, Lithium-Ion, 36V, 8.2 Kwh
- Fig. 39 - Battery Group, Lithium-Ion, 36V, 4.1 Kwh
- Fig. 40 - Battery Charger Group
- Fig. 41 - Battery Charger Group (Rollout Battery)
- Fig. 42 - Battery Charger Group, International Only
- Fig. 43 - Battery Charger Group, International Only (Rollout Battery)
- Fig. 44 - Battery Charger Group, China Only (Rollout Battery)
- Fig. 45 - Battery Chargers Group, Lithium-Ion
- Fig. 46 - Onboard Charger Group
- Fig. 47 - Lithium-Ion Onboard Battery Charger Group
- Fig. 48 - Rollout Battery Seat Support Group
- Fig. 49 - Rollout Battery Case Group
- Fig. 50 - Rollout Battery Cart Group
- Fig. 51 - Rollout Battery Telemetry Group
- Fig. 52 - Flow-Rite™ Battery Water Manifold Group
- Fig. 53 - Hydrolink® Battery Water System Kit
- Fig. 54 - Telemetry Group
- Fig. 55 - Severe Environment/Detergent Metering Group
- Fig. 56 - Fire Extinguisher Kit
- Fig. 57 - Documentation Group (Online Only)
- BREAKDOWNS
- Fig. 1 - Steering Control Breakdown, 1053418 (000000-022671)
- Fig. 2 - Steering Control Breakdown, 1202071 (022671-023752)
- Fig. 3 - Steering Control Breakdown, 1071696 (023753- )
- Fig. 4 - Drive Wheel Breakdown, 1246663
- Fig. 5 - ec-H2O Solution Pump Breakdown, 1005866
- Fig. 6 - FaST Injector Assembly Breakdown, 9008885
- Fig. 7 - FaST Injector Assembly Breakdown, 9008865
- Fig. 8 - Accelerator and Brake Pedal Assembly Breakdown, 1051837
- Fig. 9 - ec-H2O Module Assembly Breakdown, 9006270
- Fig. 10 - Metering Solution Pump Breakdown, 386364
- CROSS REFERENCE
CROSS REFERENCE
T16 9008148 (10- 2020)
5-14
Pad, Stripping, 13.0d, Brown[1pick=1pad],
2-5
Pad, Stripping, 18.0d, Blk [1pick=1pad],
2-3
Pad, Stripping, 18.0d, Brown[1pick=1pad],
2-3
Pad, Surf Prep, 13.0d [Mar, 1pick=1pad],
2-5
Pad, Surf Prep, 18.0d [Mar,1pick =1pad],
2-3
Pad, Tank, Hyd [W/Psa], 3-23
Paint, Airdry, Blk, 12oz, 1-1
Paint, Airdry, Gray, 12oz [Enamel], 1-1
Paint, Airdry, Iron Gray,12oz[Pwdr Coat],
1-1
Paint, Airdry, Off- White, 12oz, 1-1
Paint, Airdry, Teal, 12oz, Solid, 1-1
Panel Kit, Console, Instmt, Replmt, 2-11
Panel Wldt, Mtg, Contactor, 3-91
Panel, Access, Pedal Assy, 2-13
Panel, Console, Lh [T16], 2-13
Panel, Console, Rh, 2-13
Panel, Ele, Ec- H20, Fast, Afmkt, 2-13
Panel, Ele, Ec- H20, Fast, Afmkt, TJ
(Japan Only), 2-13
Panel, Ele, W/Labels, Afmkt, 2-13
Panel, Ele, W/Labels, Afmkt, TJ (Japan
Only), 2-13
Pawl, Ratchet, 3-35
Pawl,Str,3-89
Pedal Assy, Accelerator, Brake, 4-12
Pedal Assy, Accelerator, Brake (See
Breakdowns), 2-13
Pedal, Brake, W/ Tread, 4-12
Pedal, Foot, W/ Tread, 4-12
Pedal, Propel, W/ Tr ead, 4-12
Pin Wldt, Pivot, 3-59
Pin, 0.63d, 02.0l [W/Cbore, M8 Screw],
2-43
Pin, Axle, Brg, 3-37
Pin, Clevis, 0.19d X 0.63l, 3-55
Pin, Clevis, 0.37d X 1.00l, 2-31, 2-33
Pin, Clevis, 0.37d X 1.50l, 3-49
Pin, Clevis, 0.37d X 1.75l, 2-23
Pin, Clevis, 0.37d X 2.25l, 2-23
Pin, Clevis, 0.37d X 3.25l, 3-39, 3-49
Pin, Clevis, 0.37d X 5.25l, 2-41
Pin, Clevis, 0.50d X 1.25l, 3-93
Pin, Clevis, 0.50d X 2.25l, 2-41
Pin, Clevis, 0.50d X 3.00l, 3-55
Pin, Clevis, 0.50d X 3.50l, 3-49
Pin, Clevis, 0.50d X 6.00l, 2-23
Pin, Clevis, 0.62d X 2.12l, 2-23
Pin, Clevis, 0.75d X 1.69l, 3-93
Pin, Clevis, 0.75d X 5.50l, 3-93
Pin, Clevis, 10mmd X, 2-41, 3-55
Pin, Cotter, .094 X 0.50, 3-39, 3-49
Pin, Cotter, .125 X 1.00, 2-41
Pin, Cotter, Hair, 0.25d .125 Wir, 3-49
Pin, Cotter, Hair, 0.38d .072 Wir, 2-9, 3-55,
3-89
Pin, Cotter, Hair, 0.38d .093 Wir, 2-23,
2-31, 2-33, 2-41, 3-55
Pin, Cotter, Hair, 0.43d .079 Wir, 3-93
Pin, Cotter, Hair, 0.75d .148 Wir, 3-93
Pin, Dowel, 0.125d X 0.37l, Ss, 3-35
Pin, Hair, Cotter, 0.62d .120 Wir, 2-23,
3-47, 3-55
Pin, Hitch, .375d X 3.12l, Pl, 3-13
Pin, Roll, .250d X 2.00l, .250/.256, 3-47
Pin, Roll, .375d X 2.00l, .375/.382, 2-23
Pivot Wldt, Sba, 3-59
Plate, 4-3, 4-5, 4-7
Plate Assy, Orifice, 0.0065id, Blk, 4-11
Plate Assy, Orifice, 0.0090id, Natural, 4-10
Plate Wldt, Brg, 2-11
Plate Wldt, Deck, Sba, 3-57
Plate Wldt, Mtg, 3-35
Plate Wldt, Screen, Hppr, 3-39
Plate Wldt, Seat, W/Labels, Aftmkt, 2-9
Plate Wldt, Seat, W/Labels, Aftmkt, TJ
(Japan Only), 2-9
Plate Wldt, Sppt, Brg, 2-11
Plate, Adapter, Brush, 3-47
Plate, Arm, Adj, 3-45
Plate, Arm, Prop, 2-35
Plate, Backing, Switch, 2-15, 3-73, 3-75,
3-77
Plate, Clamp, Wire, 2-15
Plate, Cover, 3-73, 3-75, 3-77
Plate, Cover, W/Label, Afmkt, 2-35
Plate, Cover, W/Label, Afmkt, TJ (Japan
Only), 2-35
Plate, Door, Brush, 3-45
Plate, Frame, Mtg, Pre- Sweep, Lh, 3-41
Plate, Frame, Mtg, Rh, 3-41
Plate, Hold- Down, 3-45
Plate, Mtg, Bmpr, 2-35, 2-39
Plate, Retainer, 3-69
Plate, Retainer, Skirt, 3-41, 3-43
Plate, Seat,R/O Battery, Afmkt, 3-89
Plate, Sppt, 2-23, 3-57
Plate, Step, 3-63
Plate, Stop, Hinge, 3-89
Plate, Washer, Bmpr, 3-63
Plug, Adapter, Port, 3-37
Plug, Drive, Brush, 2-29
Plug, Drive, Brush, Nyl, 3-43, 3-45
Plug, Hole, Rnd, 0.25h 0.43l, Brb, Nyl,
2-35, 2-39
Plug, Hole, Rnd, 0.38 H 1.0l, Brb, Nyl,
2-39
Plug, Hole, Rnd, 1.25h .03- .12, Blk Nyl,
3-11
Plug, Hole, Rt, Rocker Switch, .87 X 1.7,
2-13
Plug, Hole, Soltn Tank, Blk Pyu, 2-39
Plug, Idler, Brush [15.9Wb], 2-29
Plug, Orifice, 0.027, Ss [FaST Ii+], 4-11
Plug, Orifice, 0.041, Ss [FaST Ii+], 4-10
Pod Assy, Steering Wheel, Ci [T16], 2-11
Pulley, Cable, 1.5d Nyl, 3-49
Pulley, Guide, 4-3, 4-5, 4-7
Pulley,Tens,4-3,4-5,4-7
Pump Kit, Fill , Battery, 3-97
Pump Kit, fill, Battery, 36vdc, Ci [Trojan],
3-97
Pump, Detgt, 36vdc (See Breakdowns),
3-29, 3-101
Pump, Metering Solution, 4-15
Pump, Soltn, 36vdc, Impeller, 3-27
Pump, Soltn, Ele, 36vdc, 3-61, 4-9
Pump, Soltn, Ele, 36vdc (See
Breakdowns), 3-15
Pump, Soltn, Ele, 36vdc, 45psi, 3-35
Pump, Soltn, Ele, 36vdc, 60psi [Deutsch],
3-21
R
Rail, Adj, Slide, Seat, 11.5l, 2-9, 3-67
Rail, Adj, Slide, Seat, 11.5l, W/ Latch, 2-9,
3-67
Reel Assy, Hose, 3-35
Relay, 36Vdc, 005A, Spdt no [Greenwich],
3-3, 3-87, 3-101
Replacement Kit, Bellows, 4-15
Resistor, 011.00ohm, 0040watt [5%], 3-15
Retainer, Blade, Sqge, 14.2l [1 Set = 2
Blades], 3-37
Retainer, Seal, Fltr, 2-35
Retainer, Shaft, Rlr, 3-93
Retaining, Ext, 1.00d, Basic, 3-35
Ring, Spacer, 2-25
Ring, Compression, 3-37
Ring, Mtg, Sqge, .38l, 2-43
Ring, Retaining F/1055257, 4-8
Ring, Retaining, Ext, 0.38d, [E- Ring], 3-57
Ring, Retaining, Ext, 0.59D, Basic, 2-29,
3-43, 3-45
Ring, Retaining, Ext, 0.75d, Hd, 2-11
Ring, Retaining, Ext, 1.12d, 2-11
Ring, Retaining, Ext, 1.25d, 2-23
Ring, Retaining, Ext, 1.375od, 2-21
Ring, Retaining, Int,, 2-29, 3-43
Rivet, Blind, .125d X 0.54 X .25d, Alm,
3-69
Rivet, Blind, .188d X 0.45 X .62d, Alm,
2-27
Rivet, Blind, .188d X 0.53 X .62d, Alm,
3-37
Rivet, Plstc, Circuitboard, 2-15
Rod Wldt, Prop, 2-9, 3-89
Rod, Thrd, 2end, M8x1.25/ M10x1.5 04.7l,
2-43
Rod, Thrd, Full, .25- 20 01.5l, 2-15
Roller Assy, 1.90d 23.66l, Stl, 3-93
S
Screen, Pump, 3-29, 3-101
Screw Kit, 4-8
Screw, Btn, M5 X 0.8 X 16, 8.8, Nl, Torx,
3-73, 3-75, 3-77
Screw, Btn, M5 X 1.0 X 12, Blk, 2-9, 2-13
Screw, Btn, M8 X 1.25 X 20, Blk, 2-7, 3-29,
3-89, 3-101