Installation Instructions for Thermador Char Glo® Outdoor Barbecues Models: CGBD30RX • CGBD36RX CGBD48RSBX • CGBD48RX CGBD30RX CGBD36RX CGBD48RSBX Installer: Owner: ! ▲ Please leave these instructions with the unit for the owner. Please retain these instructions for future reference. WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
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Contents SECTION 1: Safety Information ................................................................. 2 SECTION 2: Gas Requirements ................................................................... 3 Natural Gas Requirements .......................................................................... 3 Propane Gas Requirements ......................................................................... 3 Gas Consumption ........................................................................................
SECTION 1: SAFETY INFORMATION FOR YOUR SAFETY AVERTISSEMENT If you smell gas: S’il y a une odeur de gaz: 1. 2. 3. 4. 1. 2. 3. 4. Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, immediately call your gas supplier or your fire department. AVERTISSEMENT FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2.
SECTION 2: GAS REQUIREMENTS NATURAL GAS REQUIREMENTS Inlet Connection: 1/2" NP with 3/8" NPT reducer adapter. Supply Pressure: 6" to 14" W.C. Manifold Pressure: 5" W.C. PROPANE GAS REQUIREMENTS Inlet Connection: 1/2" NP with 3/8" NPT reducer adapter. Supply Pressure: 11" to 14" W.C. Manifold Pressure: 10" W.C. ! ▲ ! ▲ IMPORTANT: A manual gas shut off valve must be installed external to the appliance, in a location accessible with the unit installed in the enclosure.
SECTION 2: GAS REQUIREMENTS For Massachusetts Installations: 1. Shut-off valve must be a “T” handle gas cock. 2. Flexible gas connector must not be longer than 36 inches. 3. Not approved for installation in a bedroom or a bathroom unless unit is direct vent. CAUTION: The appliance must be isolated from the gas supply system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2" psig (3.5kPa).
SECTION 3: SITE PREPARATION BUILT-IN INSTALLATIONS Determine a suitable location for the barbecue by taking into account exposure to wind and availability of gas and electrical supplies. Exposure to wind should be minimized, as wind can adversely affect cooking performance. Insure that the gas supply line and electrical supply are located in close proximity to the unit to keep connections to the unit as short as possible and allow for installation and removal of the unit from the enclosure.
SECTION 3: SITE PREPARATION To combustible construction Below the cooking surface, combustible construction can be placed directly adjacent to the unit. Allow 8" clearance at the lower left rear of the unit for adequate routing of the gas and electrical supply line. Below the cooking surface, non-combustible construction can be placed directly adjacent to the unit. Clearance of 8" at the lower left rear of the unit must be maintained to allow adequate routing of the gas and electrical supply lines.
SECTION 4: ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS CAUTION CAUTION Installation of electrical supply circuit should be done by a qualified electrician in accordance with local codes and ordinances. In the absence of local codes or ordinances, the supply should be installed in accordance with the National Electric Code ANSI/NFPA No. 70, current issue, or Canadian Electric Code C22.1 Part 1.
SECTION 5: UNPACKING, MOVING AND PLACING THE UNIT LOCATING YOUR CHAR GLO® BARBECUE Leaving the unit on the pallet, move the unit close to the final installation site. Unpack and remove all accessory items, packing materials and product literature from inside the unit. Verify the gas supply type. If the unit is not compatible with the gas supply, it will be necessary to convert it for use with the supply. See conversion instructions below. CONVERSION KIT BY MODEL Model No.
SECTION 5: UNPACKING, MOVING AND PLACING THE UNIT FIGURE 6 FIGURE 7B FIGURE 7A TAPE 9. On all models, the bypass jet must be turned clockwise with a small flat-bladed screwdriver until fully seated to set proper low flow rate. See Figures 8 and 9. FIGURE 9 FIGURE 8 10. All barbecue models are supplied with a pressure regulator that is packed with the unit. The regulator is set for natural gas. For use with propane, it must be converted.
SECTION 5: UNPACKING, MOVING AND PLACING THE UNIT ➞ ➚ Bottom of unit Type 1 Regulator ➞ Regulator Adapter ➞ L.P. Tank (Type 1) ➞ Coupling 1/2" NPT fitting ➚ threading compound on these threads must be L.P. Regulator hose resistant to LP gas assembly 10" W.C. Main Valve ➞ FIGURE 10 FIGURE 11 11. If the barbecue will be used with an LP cylinder, follow these steps: C. Attach gas hose/regulator assembly to the coupling as shown in Fig. 1. C.
GAS AND ELECTRICAL HOOK-UP ➞ With the unit inside of the enclosure, connect the gas supply hose to the manual shut-off valve and open valve. Check the connection points at the shutoff valve for any leaks and repair prior to installation of the unit. Connect the power supply cord to the electrical supply outlet.
SECTION 6:TEST AND ADJUSTMENT CHECKING FOR LEAKS All points of connection to the gas supply should be manifold. Bubbles will form where a leak exists. checked for leaks at time of installation or anytime C. If a leak is present, shut off the gas at the supply. you smell gas. It is also advisable to recheck them Tighten any leaking fittings, turn on the gas and periodically. Follow the steps outlined below: recheck. A. Make a soap solution of one part liquid detergent D.
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Specifications are for planning purposes only. Refer to installation instructions and consult your countertop supplier prior to making counter opening. Consult with a heating and ventilating engineer for your specific ventilation requirements. For the most detailed information, refer to installation instructions accompanying product or write Thermador indicating the model number. Thermador reserves the right to change specifications or design without notice. Some models are certified for use in Canada.
