® Model Number 465630003 Owner’s Manual Assembly, Operation, Use and Care Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. Installer/assembler: Leave these instructions with consumer. Consumer: Keep this manual for future reference. WARNING Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death.
WARNING FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department.
LP (Liquefied Petroleum Gas) • Is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. • LP gas is highly flammable and may ignite unexpectedly when mixed with air. CAUTION For residential use only. Do not use for commercial cooking. Call Grill Service Center for Help and Parts • If you need help or warranty parts call 1-800-435-5194 U.S., 1-800-387-6057 CAN, or send a FAX to 1-706-576-6355.
Warranty Thermos warrants to the original consumer-purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (If assembled by consumer-purchaser) as follows: (1) The aluminized top and bottom for a period of three (3) years from date of purchase; excluding the paint finish; (2) The burner/venturi assembly for a period of three (3) years from date of purchase; (3) The cooler and lifting mechanism for a period of one (1) year from
TABLE OF CONTENTS For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols LP (Liquefied Petroleum Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Grill Service Center Installation Safety Precautions Warranty Information Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FEATURES Heat indicator Viewing glass Ignitor Bottle opener Level indicator Lift handle Cooler lid Foot pedal Cooler shelf support Pull handle/Cooler shelf 6 • Fire & Ice
FEATURES Tool holders Match lighting stick Cup/can holders Tool set Grease bottle Storage net Lift handle Fire & Ice • 7
PARTS LIST Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 8 • Fire & Ice Quantity 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 4 Description Torsion Bar Upper Hinge Grill Lid Side Lid Spacer Center Lid Spacer Upper Latch Handle Assembly Heat Shield Grate Burner Collector Box Electrode Lower Heat Shield Side Shelf - Left Pivot Pin Lower Hinge Ignitor Wire Side Shelf - Right Grill Bottom
PARTS DIAGRAM 2 44 2 4 7 1 3 44 6 5 4 44 8 9 10 11 14 12 13 18 15 16 17 16 15 43 19 20 25 21 26 22 23 24 27 28 Fire & Ice • 9
PARTS DIAGRAM 30 31 29 32 32 33 42 34 35 36 37 38 40 39 10 • Fire & Ice 41
ASSEMBLY To raise grill . . . PRESS and RELEASE foot pedal on front of cooler. Foot pedal MUST BE RELEASED once the grill begins to rise so that the grill will lock into position. Release Pedal Press Slide cooler lid back to open and lift grill lid to remove packed components.
To lower grill and begin assembly . . . Make sure cooler lid is in the closed position. PRESS foot pedal and push grill down by pressing on OUTER EDGES of grill lid. RELEASE foot pedal BEFORE grill reaches the cooler so that it will lock into position. IMPORTANT: DO NOT attach gas regulator to grill at this point. Mechanism will not close if regulator is in place. Release Press Slide wheels onto axle. Secure with axle screw into each end of the axle.
Attach grease bottle by sliding bottle bracket over tabs on left side of plinth. Grease bottle Twist 1 lb. LP gas cylinder (sold separately) into regulator. Regulator 1 lb.
PRESS and RELEASE foot pedal on front of cooler. Foot pedal MUST BE RELEASED once the grill begins to rise so that the grill will lock into position. To install regulator/cylinder . . . 1. Push and hold regulator lock to right. 2. Push and hold the gas interlock downward. 3. Insert regulator tube straight into burner tube. 4. Release regulator lock and gas interlock. Regulator lock should spring back to original position to lock regulator in place.
Attach side shelves by sliding shelf rods into holes on each side of grill. NOTE: Shelf with regulator cut-out attaches to right side.
The pull handle on your cooler may converted for use as a shelf by utlizing the built-in support in the handle. To use the pull handle as a shelf . . . 1. Raise pull handle to horizontal position. 2. Lower the support wire (built into handle). 3. Place support wire into slot in cooler body.
TABLETOP MODE To remove grill from cooler for tabletop use . . . Begin with grill in the lowered position. Grasp the plinth on each side (see arrows) and lift grill from cooler. NOTE: • Grill should not be removed when grill is in raised position. • Do not press pedal when grill is removed. If pedal is accidentally pressed after grill is removed, the grill skirts will raise. If this happens, align and place grill properly back on skirts prior to lowering (see page 12 for lowering instructions).
To close legs and return grill to cooler . . . Press legs inward to release from locked position, then fold legs under plinth. NOTE: Regulator and gas cylinder MUST be removed from grill before placing grill onto cooler. Align posts beneath plinth with holes on top of cooler and slide grill downward onto cooler.
USE AND CARE Propane Cylinder Use (1 lb. Disposable) • Use only cylinder marked “Propane Fuel”. • Size should be 4” diameter, 8” height, or 3” diameter, 10” height. • Save cylinder cap and reinstall when not in use. • Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright in use. WARNING Use only 1 lb. propane bottles as specified above. Use of other gas bottles could cause gas leak or fire. Leak Testing (1 lb.
Propane Cylinder Use (20 lb. Refillable) The 20 lb. LP tank used with your grill must meet the following requirements: • Purchase LP tanks only with these required measurements:12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • Tank must be constructed and marked in accordance with specifications for LP tank of the U.S.
Leak Testing (20 lb. Refillable) IMPORTANT! For your safety • Leak test must be repeated each time LP tank is exchanged or refilled. • Do not smoke during leak test. • Do not use an open flame to check for gas leaks. • Grill must be leak checked outdoors in well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks. Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water.
Connecting The Adapter Hose To The LP Tank (continued) 5. Hold hose end, insert nipple (A) into LP tank valve. Hand tighten coupling nut, holding connector in a straight line (B) with LP tank valve so as not to cross thread the connection. Nipple must be centered into the LP tank valve. Str aig B ht A Coupling nut Position coupling nut and hose-end as shown for proper connection to LP tank valve. 6. Turn the coupling nut clockwise to tighten to a full solid stop.
WARNING • Do not use grill until leak checked. • If leak is detected at any time, STOP and call the Fire Department. • If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department! Leak Testing Valves, Hoses and Regulator 1. Turn grill control knob to off. 2. Be sure connector is tightly connected to LP tank. 3. Completely open LP tank valve by turning hand wheel counter clockwise. If you hear a rushing sound, turn gas off immediately.
WARNING For Safe Use Of Your Grill: • Do not leave the appliance unattended. Keep children and pets away from the appliance at all times. • Never use regulator from this grill with any other LP appliance. • When cooking, the appliance must be on a level surface in an area clear of combustible material. • Do not block holes in bottom or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space.
Safety Tips s The use of alcohol, prescription or nonprescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance. s When grill is not in use, disconnect 1 lb. cylinder or turn off 20 lb. cylinder. s Never move grill while in operation or still hot. Allow the appliance to cool before moving or storing. s Use only tools supplied or plastic tools. s Maximum load for side shelf is 10 lbs. s The regulator may make a humming or whistling noise during operation.
Vent hole Match Lighting 1. Push Regulator/Valve in and turn counterclockwise to LIGHTING POSITION. 2. Attach match to match lighting stick, light match. 3. Insert match lighting stick into vent hole at rear of grill. WARNING If burner does not light within 5 seconds, turn knob to OFF, wait 5 minutes, try again. Burner Flame Check Light burner. Look through viewing glass on front of grill and make sure burner stays lit while rotating the regulator knob from HIGH to LOW.
General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces. • Plastic Side Shelves: Wash with warm soapy water and wipe dry.
Non-Stick Cooking Surface Use and Care. • Use only plastic tools. • Do not cut food on surface. • Do not put pots or pans on surface. • Do not leave lid down for more than 10 minutes without food on the grill. Non-stick surface may be damaged. Food Safety Food safety is an important part of enjoying the outdoor cooking experience.
Troubleshooting Problem Possible Cause Prevention/Cure Burner will not light using ignitor. Electrode and burner are wet. Wipe dry with cloth. Electrode cracked or broken, "sparks at crack". Replace electrode. Wire is loose or disconnected. Reconnect or replace ignitor wire. Wire is shorting (sparking) between ignitor and electrode. Reconnect or replace ignitor wire. Bad ignitor. Replace ignitor. No gas flow. Check to see if LP tank is empty. Obstruction of gas flow. Clear burner.
Recreational Vehicles THERMOS GRILLS has approved use of the Fire & Ice with specific recreational vehicles subject to the following provisions: • The Fire & Ice is to be directly connected to an additional 20 lb. or 30 lb. DOT/TC LP tank mounted on the RV. The Fire & Ice cannot be attached to any part of the gas system of the RV except directly to the tank itself. • The additional 20 lb. or 30 lb. tank is available from your RV dealer and must be mounted on the RV complying with approved RV standards.
Fire & Ice • 31
® A Division of W.C. Bradley Company P.O.
