® Model Number 465630503 Owner’s Manual Assembly, Operation, Use and Care Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. Installer/assembler: Leave these instructions with consumer. Consumer: Keep this manual for future reference. WARNING Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death.
WARNING FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department.
LP (Liquefied Petroleum Gas) • Is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled. • LP gas is highly flammable and may ignite unexpectedly when mixed with air. CAUTION For residential use only. Do not use for commercial cooking. Call Grill Service Center for Help and Parts • If you need help or warranty parts call 1-800-435-5194 U.S., 1-800-387-6057 CAN, or send a FAX to 1-706-576-6355.
Warranty Thermos warrants to the original consumer-purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (If assembled by consumer-purchaser) as follows: (1) The aluminized top and bottom for a period of three (3) years from date of purchase; excluding the paint finish; (2) The burner/venturi assembly for a period of three (3) years from date of purchase; (3) All other parts, for a period of one (1) year from date of purchase
Table of Contents For Your Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols LP (Liquefied Petroleum Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Grill Service Center Installation Safety Precautions Warranty Information Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List and Diagram – Grill Lid 10 F A B 6 G 11 1 3 D 9 15 7 16 8 2 4 5 14 C 13 Key Qty. Description A 1 Lid B 2 Upper Hinge C 1 Handle Assembly D 1 Upper Latch E 1 Heat Shield F 1 Torsion Bar 6 • Grill2Go Express Part No. 65-6047-063-202 65-6047-093-200 69-6047-057-200 65-6047-096-200 21-6047-082-201 65-6047-110-200 12 Key Qty.
Parts List and Diagram – Grill Bottom and Burner System I 21 20 J L K W M N 19 G 18 H X 17 Q Z 22 O P Y Key Qty. Description G 1 Ignitor Wire H 1 Regulator Lock I 1 Grate J 1 Collector Box K 1 Burner L 1 Lower Heat Shield M 2 Lower Hinge N 1 Grill Bottom O 1 Grease Bottle P 1 Grease Bottle Rib Q 1 Grease Bottle Lid R 1 Lower Latch S 1 Heat Indicator T 1 Sight Glass U 1 Ignitor R 23 S Part No.
Parts List and Diagram – Plinth and Legs KK 37 39 NN 38 27 LL 35 41 OO CC HH BB 40 25 28 MM 29 26 DD 30 33 FF 31 24 32 JJ 34 EE GG 36 Key Qty. BB 1 CC 1 DD 1 EE 1 FF 1 GG 4 HH 1 II 2 JJ 1 KK 2 LL 1 MM 1 NN 1 OO 2 II Description Plinth Leg - Left Leg - Right Leg Latch Square Washer Leveling Blocks Match-Light Stick Wheel Axle Handle Arm Handle Handle Hub Front-LR Handle Hub Rear-RR Handle Cap 8 • Grill2Go Express Part No.
Assembly Your grill will require some assembly. You will need two flat or Phillips-head screwdrivers. The Grill2Go™ Express™ is packaged in three major components. Additional parts are stored beneath grill lid. Remove all protective packaging and product information cards before assembly. Spacer Grill Plinth NOTE: The rubber spacers on the grill lid help to protect the non-stick cooking surface and should not be removed. Legs Graphics in front Plinth is designed to fit into slots at each corner of legs.
1. Assemble FRONT handle hub to leg as shown below. a. Insert “foot” into large hole. b. Press hub flat against leg. c. Align coach bolt hole with hole in aluminum block. d. Push long coach bolt through aluminum block on the back side of leg. e. Permanently attach hub to leg with two self-tapping handle hub screws. DO NOT OVERTIGHTEN SCREWS. Stripping may occur. Long coach bolt passes completely through holes in plinth and leg. Front Handle Hub (Part MM) Handle Hub Screw Graphics In Front Foot 2.
3. Assemble short coach bolts, washers, and plastic fasteners to plinth and legs as shown below. Short Coach Bolts Graphics In Front Plastic Fastener Washer 4. Assemble handle as shown below with the short screws and barrels. Insert bushing with the shoulder out as shown in the detailed view.
5. Assemble completed handle to plinth and legs as shown below with two plastic fasteners. NOTE: Do not fully tighten plastic fasteners at this time. Handle Assembly Plastic Fastener Graphics In Front NOTE Gently tap axle through leg with hammer if you have difficulty sliding the axle into the shown holes. Fully unfold legs to position shown below and hand-tighten the four plastic fasteners. Wheel Axle Long Screw Assemble wheels and axle as shown above.
Grill fits firmly onto plinth. Grease container slides onto slot on left side of plinth. Cap should be open when installing. Tab on grill bottom snaps under front lip of plinth. Ignitor on grill bottom fits into slot in plinth. A Attach 1 lb. LP cylinder to regulator by twisting clockwise. NOTE: 1 lb. LP cylinder sold separately. B Connect regulator to burner on right side of grill. Slide regulator lock to right to insert regulator. Regulator should rest firmly against burner.
Insert shelf rods into holes in sides of grill bottom. Shelf with valve cutout attaches to right side of grill. WARNING Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.
Your Grill2Go™ Express™ can be used with the legs fully extended or folded beneath the grill. To use grill on a table-top, fully loosen plastic fasteners (A), fold legs inward until they latch together (B), then hand-tighten the fasteners to secure legs in the closed position (C). B Fold right leg first Fold Second A Turn Counterclockwise In order to use a long LP cylinder, the right side shelf must be removed and the bottle tilted to an angle of no greater than 45 degrees.
Use and Care Propane Cylinder Use (1 lb. Disposable) • Use only cylinder marked “Propane Fuel”. • Size should be 4” diameter, 8” height, or 3” diameter, 10” height. • Save cylinder cap and reinstall when not in use. • Cylinder supply system must be arranged for vapor withdrawal. Gas cylinder must be upright in use. WARNING Use only 1 lb. propane bottles as specified above. Use of other gas bottles could cause gas leak or fire. Leak Testing (1 lb.
Propane Cylinder Use (20 lb. Refillable) The 20 lb. LP tank used with your grill must meet the following requirements: • Purchase LP tanks only with these required measurements:12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • Tank must be constructed and marked in accordance with specifications for LP tank of the U.S.
Leak Testing (20 lb. Refillable) IMPORTANT! For your safety • Leak test must be repeated each time LP tank is exchanged or refilled. • Do not smoke during leak test. • Do not use an open flame to check for gas leaks. • Grill must be leak checked outdoors in well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks. Use a clean paint brush and 50/50 soap and water solution. Use mild soap and water.
Connecting The Adapter Hose To The LP Tank (continued) 5. Hold hose end, insert nipple (A) into LP tank valve. Hand tighten coupling nut, holding connector in a straight line (B) with LP tank valve so as not to cross thread the connection. Nipple must be centered into the LP tank valve. Str aig B ht A Coupling nut Position coupling nut and hose-end as shown for proper connection to LP tank valve. 6. Turn the coupling nut clockwise to tighten to a full solid stop.
WARNING • Do not use grill until leak checked. • If leak is detected at any time, STOP and call the Fire Department. • If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department! Leak Testing Valves, Hoses and Regulator 1. Turn grill control knob to off. 2. Be sure connector is tightly connected to LP tank. 3. Completely open LP tank valve by turning hand wheel counter clockwise. If you hear a rushing sound, turn gas off immediately.
WARNING For Safe Use Of Your Grill: • Do not leave the appliance unattended. Keep children and pets away from the appliance at all times. • Never use regulator from this grill with any other LP appliance. • When cooking, the appliance must be on a level surface in an area clear of combustible material. • Do not block holes in bottom or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space.
Safety Tips s The use of alcohol, prescription or nonprescription drugs may impair the consumer’s ability to properly assemble or safely operate the appliance. s When grill is not in use, disconnect 1 lb. cylinder or turn off 20 lb. cylinder. s Never move grill while in operation or still hot. Allow the appliance to cool before moving or storing. s Use only tools supplied or plastic tools. s Maximum load for side shelf is 10 lbs. s The regulator may make a humming or whistling noise during operation.
Ignitor Check Regulator/Valve must be in “Off” position. Remove cooking grid. Press ignitor button rapidly. “Click” should be heard and spark seen each time between burner and electrode. Replace cooking grid. See Troubleshooting if no click or spark. Ignitor Lighting 1. Push regulator/valve counterclockwise to “PUSH TO TURN ON” (A), push in, then turn to “LIGHTING POSITION” (B). 2. Push ignitor button rapidly to light. Use viewing glass (C) to be sure burner lights and stays lit. 3.
Vent hole Match Lighting 1. Push Regulator/Valve in and turn counterclockwise to LIGHTING POSITION. 2. Attach match to match lighting stick, light match. 3. Insert match lighting stick into vent hole at rear of grill. WARNING If burner does not light within 5 seconds, turn knob to OFF, wait 5 minutes, try again. Burner Flame Check Light burner. Look through viewing glass on front of grill and make sure burner stays lit while rotating the regulator knob from HIGH to LOW.
Leveling Grill for Grease Drainage • For proper grease drainage, the grill should be level left to right and angled slightly to the front. The bubble level on the plinth will indicate whether or not grill is level. • If ground is uneven, use leveling blocks provided and place as needed under feet to level the grill. In soft ground, such as beach sand, press the angled feet into ground to level the grill.
CAUTION Clean burner prior to use after storing, at the beginning of grilling season or after a period of one month not being used. Spiders and insects like to build nests in burner tubes (especially during colder months). These nests can cause fires in burner tubes or under grill. Typical spider webs inside burner. Cleaning the Burner Assembly. 1. Turn gas off at control knob and LP tank. 2. Remove cooking surface. 3. Remove regulator/valve from grill. 4. Clean outside of burner with soap and water.
Food Safety Food safety is an important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate: Separate raw meats from ready-to-eat foods to avoid cross contamination. Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria.
Troubleshooting Problem Possible Cause Prevention/Cure Burner will not light using ignitor. Electrode and burner are wet. Wipe dry with cloth. Electrode cracked or broken, "sparks at crack". Replace electrode. Wire is loose or disconnected. Reconnect or replace ignitor wire. Wire is shorting (sparking) between ignitor and electrode. Reconnect or replace ignitor wire. Bad ignitor. Replace ignitor. No gas flow. Check gas source. Obstruction of gas flow. Clear burner.
Recreational Vehicles THERMOS GRILLS has approved use of the Grill2Go™ with specific recreational vehicles subject to the following provisions: • The Grill2Go™ is to be directly connected to an additional 20 lb. or 30 lb. DOT/TC LP tank mounted on the RV. The Grill2Go™ cannot be attached to any part of the gas system of the RV except directly to the tank itself. • The additional 20 lb. or 30 lb. tank is available from your RV dealer and must be mounted on the RV complying with approved RV standards.
• Grill2Go Express
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® A Division of W.C. Bradley Company P.O.