Impor tant Saf ety Instr uctions Inside Important Safety Instructions Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could result in serious personal injury and/ or property damage. L P Gas Grill Use And Care To installer or person assembling grill: Leave this manual with grill for future reference. To consumer: Keep this manual for future reference.
FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department.
Installation Safety Precautions • Use grill only with LP (propane) gas and the regulator/valve assembly supplied. • Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFPA 54 / ANSI Z223.1 or CAN/CGA-B149.2 Propane Installation Code. Handling and storage of LP cylinders must conform to LP Gas Code NFPA/ANSI 58. Grill is not for use in or on recreational vehicles and/or boats.
Table of Contents For Your Safety .................................................................................................. 2 Call Grill Service Center For Help And Parts ....................................................... 2 Warranty Information ........................................................................................... 2 Installation Safety Precautions ............................................................................. 3 Safety Symbols ................................
• The safety relief valve on the LP tank could activate releasing gas and cause an intense fire with risk of death or serious injury. • NEVER store a spare LP tank under or near grill or in enclosed areas. • Never fill the cylinder beyond 80% full. An overfilled spare LP tank is hazardous due to possible gas released from the safety relief valve. • If you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department.
LP Tank • The LP tank used with your grill must meet the following requirements: • Purchase LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • Be constructed and marked in accordance with specifications for LP tank of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods, Transport Canada (TC). See LP tank collar for marking.
LP Tank Exchange • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" section of this manual. • Always keep new and exchanged LP tanks in upright position during use, transit or storage.
Do not use a POL transport plug (A) (plastic part with external threads)! It will defeat the safety feature of the valve. A 5. Hold regulator, insert nipple (B) into LP tank valve. Hand tighten coupling nut, holding regulator in a straight line (C) with LP tank valve so as not to cross thread the connection. Stra igh t C B Nipple has to be centered into the LP tank valve Hold coupling nut and regulator as shown for proper connection to LP tank valve. 6.
• Do not use grill until leak checked. • If leak is detected at any time, STOP and call the Fire Department. • If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department! Leak Testing Valves, Hoses and Regulator 1. Turn all grill control knob(s) to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning hand wheel counter clockwise. If you hear a rushing sound, turn gas off immediately.
For Safe Use Of Your Grill And To Avoid Serious Injury: • • • • • Do not let children operate or play near grill. Keep grill area clear and free from materials that burn. Do not block holes in bottom or back of grill. Check burner flames regularly. Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under a surface that can catch fire. • Do not use charcoal in a gas grill. • Use grill at least 3 ft. from any wall or surface. Maintain 10 ft.
• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. • Do not use water on a grease fire. Personal injury may result. If a grease fire develops turn knobs and LP tank off. • Do not leave grill unattended while preheating or burning off food residue on high. If grill has not been regularly cleaned a grease fire can occur that may damage the product.
Ignitor Lighting Big Easy ▲ Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP tank. Rotisserie grills only: Push in and turn Burner Selector Knob to ON MAIN BURNERS. 2. Turn LEFT knob to HI. 3. Push IGNITOR Button rapidly, or hold, turn Ignitor Knob (up to 5 times) to light. Be sure burner lights and stays lit. 4. If burner does not light turn knob(s) to OFF, wait 5 minutes, try again. Two Burners: 5. Turn RIGHT knob to HI to light second burner. Three Burners: 5.
Sideburner Ignitor Lighting 1. Turn gas on at LP tank. 2. Push in and turn knob to HIGH. 3. Turn or push (up to 5 times to light burner). Be sure burner lights and stays lit. 4. If burner does not light turn knob(s) to OFF, wait 5 minutes, try again. Match Lighting 1. Turn gas on at LP tank. 2. Hold lit match to any port on the burner. Push in and turn sideburner knob to HIGH. Be sure burner lights and stays lit. • If burner does not light turn knob(s) to OFF, wait 5 minutes, try again.
General Grill Cleaning • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush to insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/ oven cleaner to painted surfaces.
NATURAL HAZARD • SPIDERS FACT: Sometimes spiders and other small insects climb into the burner tubes attached to the burner. The spiders spin webs, build nests and lay eggs. The webs or nests can be very small, but they are very strong and can block the flow of gas. Clean burner(s) prior to use after storing, at the beginning of grilling season or after a period of one month not being used.
Cleaning The Traditional Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP tank. 2. Remove cooking grate and drip vaporiser bar. 3. Discard used briquets before removing burner and briquet grate. 4. Under grill remove grease cup. Beneath console disconnect short ignitor wire from ignitor (A). 5. Remove screw holding collector box (B).
D Screw Single Valve Burner B Collector Box Dual Valve Burner with Briquet Grate Burner Tube Valve C Spring(s) Electrode Wire A Ignitor 17
Cleaning The Quick Set Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. 2. 3. 4. 5. 6. 7. 8. 9. Turn gas off at control knobs and LP tank. Remove cooking grate and drip vaporiser bar. Discard used briquets before removing burner and briquet grate. Under grill remove grease cup, (unscrew ignitor button and remove battery on electronic ignition models), disconnect short ignitor wire (A) and clips from burner (B).
Briquet Grate D Burner Electrode Valve Clip Burner Tube B C A Short Ignitor Wire – + Remove button and battery on electronic ignition models 19
Cleaning The Big Easy Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. 2. 3. 4. 5. 6. 7. 8. 9. Turn gas off at control knobs and LP tank. Remove cooking grates, burner tent and tent frame. Under grill remove soup can from grease clip. Beneath left side of grill bottom remove ignitor wire by pulling down on ceramic insulator (A). Electronic Ignition Grills: Disconnect battery and then ceramic insulator with ignitor wire.
r Burne Three urner Two B be ver Tu o y r r Ca -over Carry Tube Valve A B Ceramic Insulator Burner Tube Clip – + Remove button and battery on electronic ignition models 21
Indirect Cooking Three burners work independently offering maximum flexibility. Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame. This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking.
Grill Smoking You will need: Aromatic wood chips Heavy duty aluminum foil Soak 2 cups wood chips for two hours. Tear off a piece of aluminum foil a little larger than a burner tent. Place soaked chips onto foil, turn up sides to seal chips inside and punch pea sized holes in top of pouch. Put pouch on a turned over burner tent. Smoking time for a pouch is approximately 30 minutes with burner on LOW with lid closed. Make two or three pouches at one time for meats that require longer smoking/cooking times.
Cleaning The Rotisserie Burner Follow these instructions to clean and/or replace parts or if you have trouble igniting the Rotisserie burner. 1. Turn gas off at control knobs and LP tank. 2. Disconnect ignitor wire from electrode (A). 3. Remove thumbscrew from shield (B), remove shield and clean any accumulation of grease with soap and water. 4. Unfasten hinge pins and hitch pin. Note how hinge pins and hitch pins are attached. 5. Using garden hose (preferably with nozzle), force water through burner tube.
Rotisserie Burner Use The Rotisserie burner is an 10,500 BTU radiant heat burner that transforms your grill into a multilevel cooking center. It is attached to the back of the bottom casting, above the main grid. You can use the burner as a broiler to cook foods on the cooking grates or bonus-grid. If you do, then you cannot use the bottom burner. Or, you can remove the cooking grates or bonus grid, install a rotisserie and use the burner to perfectly roast foods on the spit.
Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.
Food Setting Cooking Time Baking potato, whole Low 55-60 min Onions, whole Low 45 min Tomatoes, half Medium 30-40 min Corn, whole Low 35-45 min Mushrooms Medium 15-20 min Vegetables Wrap vegetables in foil Food Safety • Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry.
Troubleshooting - General Problem Possible Cause Prevention/Cure Burner will not light using ignitor. Wire(s) and/or electrode covered with cooking residue. Clean wire(s) and/or electrode with rubbing alcohol and clean swab. Electrode(s) and burner are wet. Wipe dry with cloth. Electrode(s) cracked or broken Replace electrode(s). "sparks at crack" Burner(s) will not match light. Sudden drop in gas flow or low flame. Wire(s) is loose or disconnected.
Problem Possible Cause Prevention/Cure Flames blow out. High or gusting winds. Turn front of grill to face wind or increase flame height. Low on LP gas. Refill LP tank. Excess flow valve tripped. Refer to "Sudden drop in gas flow" above. Grease buildup. Clean grill. Excessive fat in meat. Trim fat from meat before grilling. Excessive cooking temperature. Adjust (lower) temperature accordingly. Grease trapped by food buildup around burner system. Turn knob(s) to OFF. Turn gas off at LP tank.
Troubleshooting - Electronic Ignition System Problem Possible Cause Check Procedure Solution No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. Battery not installed properly. Check battery orientation. Install battery (make sure that "+" and "–" connectors are oriented correctly, with "+" end down and "–" end up.) Dead battery. Has battery been used previously? Replace battery with new AAA-size alkaline battery.
Problem Possible Cause Check Procedure Solution Sparks are present but not at all electrodes and/or not at full strength. Output lead connections not complete. Are output Remove and reconnect all connections on and output connections at tight? module and electrodes. Arcing to grill away from burner(s). If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame. Weak battery. All sparks present but weak or at slow rate.
Warranty's Manufacturer warrants to the original consumer-purchaser that this product shall be free from defects in workmanship and materials under normal and reasonable use and correct assembly (if assembled by consumer-purchaser), as follows: (1) The aluminum top and bottom castings for the life of original purchase, excluding the paint finish; (2) The burner/venturi assembly on Traditional and QuickSet Grills for a period of three (3) years from the date of purchase; five (5) years on Big Easy; and (3) A
