Cut Sheet

ManualsBrandsThomas & Betts ManualsConnectorsTERMINAL BELT ASSY

Table Of Contents

In This Section…

Overview.............................................................................F-2–F-3

Ring Terminals

Nylon-Insulated Ring .....................................................F-4–F-6

Vinyl-Insulated Ring.......................................................F-7–F-8

Non-Insulated Ring........................................................F-8–F-9

Heavy-Duty Ring .................................................................F-10

High-Temperature Non-Insulated Ring ................................F-11

Tefzel

Insulated Ring .........................................................F-11

Nylon-Insulated Rectangular Rings......................................F-12

Non-Insulated Rectangular Rings ........................................F-12

Non-Insulated Flag Terminals ...................................................F-13

Fork and Locking Fork Terminals

Nylon-Insulated Fork...........................................................F-14

Vinyl-Insulated Fork...................................................F-15–F-17

Non-Insulated Fork....................................................F-17–F-18

Pin Terminals............................................................................F-18

Splice Connectors ..............................................................F19–F20

Wire Joints ...............................................................................F-21

Heat-Shrinkable Terminals, Splices and Disconnects.......F-22–F-23

Disconnects and Male Tabs

Female (250 Series) ..................................................F-24–F-25

Piggy Back (250 Series)......................................................F-25

Female (187 Series)............................................................F-25

Male Tabs (250 and 187 Series)..........................................F-26

250 Series — Adapters and Coupler...................................F-27

Male (110 Series Disconnects)............................................F-27

Wristlock Disconnects.........................................................F-27

Plastic Strip Terminals.........................................................F-28

Luminaire Disconnects........................................................F-29

Disconnect Installation Tool.................................................F-29

Insulated Ferrules ...........................................................F-30–F-31

Non-Insulated Ferrules .............................................................F-32

Installing Kits............................................................................F-33

Application Tools

Plier Type Tools ...................................................................F-34

Comfort Crimp

Terminal Tools............................................F-35

Ratchet Hand Tools .............................................................F-36

Flag Terminal Type Hand Tool..............................................F-36

Wire Stripping/Cutting Tools ................................................F-37

Toggle Type Tools................................................................F-37

Shure-Stake

Auto-Feed Tool..............................................F-38

Tooling for Plastic Strip Terminals .......................................F-38

Battery-Powered Crimping Tool...........................................F-39

Bench-Mounted Air Tools ....................................................F-40

Portable Air Hydraulic Tool...................................................F-40

Air-Operated Bench-Mounted Tool ......................................F-41

12-Ton Crimping Tools ........................................................F-42

Electric Hydraulic Pumps ....................................................F-43

Die Selection Charts........................................................F-44–F-46

Wire Guide Tables ...........................................................F-47–F-49

Military Standard Cross Reference............................................F-50

Cross Reference for Packaging .......................................F-51–F-52

Catamount

Terminals and Terminal Tools.......................F-53–F-55

Terminal Info ............................................................................F-56

Terminal Products

and Tools

Terminal Products and Tools

www.tnb.com

United States

Tel: 901.252.8000

800.816.7809

Fax: 901.252.1354

Technical Services

Tel: 888.862.3289

Summary of content (56 pages)

PAGE 1
In This Section… Terminal Products and Tools United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Terminal Products and Tools Overview.............................................................................F-2–F-3 Ring Terminals Nylon-Insulated Ring .....................................................F-4–F-6 Vinyl-Insulated Ring.......................................................F-7–F-8 Non-Insulated Ring..............................
PAGE 2
Overview — Why Sta-Kon® Terminals Are Better Terminal Products and Tools Experience the Sta-Kon® advantage! Thomas & Betts developed the first tool-applied solderless terminals and connectors more than 70 years ago in response to industry awareness of the need for better performance of electrical systems.
PAGE 3
Overview — Why Sta-Kon® Terminals Are Better Superior terminals for superior connections! Brazed or Overlapped Seam • Deep Internal Serrations Selective Annealing Because of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For this reason, Thomas & Betts puts its terminals through one more step called selective annealing. This process leaves the barrel soft enough to crimp and form around the wire.
PAGE 4
Nylon-Insulated Ring Terminals Terminal Products and Tools Sta-Kon® Rings, Forks and Locking Forks • Complete line of installing tools engineered to match tool with terminal • First to gain military approval for pressure connections… many styles available for military applications • Sta-Kon® products exceed test specification requirements of military, UL®, and CSA • Tefzel® and Nylon Terminals provided with extra metal sleeve to grip insulation • Vinyl insulated and bare Sta-Kon® terminals feature brazed
PAGE 5
Nylon-Insulated Ring Terminals Nylon-Insulated Ring Terminals (continued) M PKG. QTY. WIRE MAX. BOLT RANGE INS. HOLE RB14-4 RB1323 RB14-6 RB853 RB1333 RB14-8 RB863 RB14-10 RB873 RB14-14 RB713 RB14-516 RB723 RB14-38 RB733 RB14-12 RB753 100 1,000 100 1,000 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 18–14 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .162 .
PAGE 6
Nylon-Insulated Ring Terminals Terminal Products and Tools Nylon-Insulated Large Ring Terminals CAT. NO. PKG. QTY. WIRE RANGE MAX. INS.
PAGE 7
Vinyl-Insulated Ring Terminals Extra-length PVC sleeve offers extra protection. Vinyl-Insulated Ring Terminals PKG. WIRE MAX. BOLT QTY. RANGE INS.
PAGE 8
Insulated and Non-Insulated Ring Terminals Vinyl-Insulated Large Ring Terminals Terminal Products and Tools WIRE F-8 CAT. NO. RANGE MAX. INS. BOLT HOLE REC. TOOL RDV167 RDV367 RDV717 RDV727 RDV737 RDV757* REV267 REV717 REV727 REV737 REV757* .340 .340 .340 .340 .340 .310 .420 .420 .420 .420 .395 #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" ERG2007 8 8 8 8 8 8 6 6 6 6 6 A TBM6S 1.48 1.48 1.54 1.63 1.63 1.79 1.65 1.65 1.76 1.76 1.83 REC.
PAGE 9
Non-Insulated Ring Terminals Non-Insulated Large Ring Terminals — Brazed Seam PKG. WIRE BOLT REC. CAT. NO. QTY. RANGE HOLE TOOL 200 25 200 25 200 25 200 25 200 25 200 20 200 20 200 20 8 8 8 8 8 8 8 8 8 8 8 6 6 6 6 6 #10 1.13 .48 .36 .90 #10 1.13 .48 .36 .90 #10 1.09 .42 .34 .90 1 ⁄4" 1.13 .48 .36 .90 1 ⁄4" 1.13 .48 .36 .90 5 ⁄16" TBM6S 1.32 .59 .49 1.03 5 ⁄16" 1.32 .59 .49 1.03 3 ⁄8" TBM6S 1.32 .59 .49 1.03 3 ⁄8" 1.32 .59 .49 1.03 1 ⁄2" 1.49 .82 .55 1.09 1 ⁄2" 1.49 .82 .55 1.09 #10 1.13 .48 .36 .
PAGE 10
Heavy-Duty Ring Terminals Insulated Heavy-Duty Ring Terminals Terminal Products and Tools CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. BOLT HOLE RBC14-6 RBC853 RBC14-8 RBC863 RBC14-10 RBC873 RBC14-14 RBC713 RBC14-516 RBC723 RBC14-38 RBC793 RBC14-12 RBC753 50 500 50 500 50 500 50 500 50 500 50 500 50 500 16–14 Heavy-duty .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .
PAGE 11
High-Temperature Non-Insulated & Tefzel ® Insulated Ring Terminals Terminals for nichrome wire NW Series. High-Temperature Non-Insulated Ring — 1200° F Max. C B A PKG. QTY. WIRE RANGE WT./LBS. PER 1,000 BOLT HOLE NW21 NW22 NW23 NW18-10 NW52 NW81 NW14-8 NW14-10 NW83 NW14-12 NW84 NW10-8 NW10-10 NW10-12 1,000 1,000 1,000 100 1,000 1,000 100 100 1,000 100 1,000 50 50 50 24–22 24–22 24–22 20–18 20–18 16–14 16–14 16–14 16–14 16–14 16–14 12–10 12–10 12–10 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.
PAGE 12
Nylon-Insulated and Non-Insulated Rectangular Ring Terminals Terminal Products and Tools Nylon-Insulated Rectangular Rings F-12 C Non-Insulated Rectangular Rings C M M B B A A BU-SHIPS TONGUE STOCK SHAPE THICK. CAT. NO. PKG. BOLT WIRE QTY. HOLE RANGE RA486 RA485 RA483 RA484 RA481 RA482 RA480** 1,000 1,000 1,000 1,000 1,000 1,000 1,000 #4 #4 #5 #6 #6 #8 #8 22–18 .796 .237 .237 22–18 1.015 .237 .404 22–18 .859 .277 .277 22–18 ERG2001 1.015 .237 .404 22–18 1.109 .302 .465 22–18 1.109 .302 .
PAGE 13
Non-Insulated Flag Terminals Non-Insulated Flag C B A PKG. QTY.
PAGE 14
Nylon-Insulated Fork Terminals Terminal Products and Tools • Fork terminals enable easy installation because the mounting screw does not have to be completely removed • Brazed seam barrel is serrated for high pull-out value. Terminal is high conductivity electrolytic copper, electrotin plated. Insulation is color-coded • Suffix “X” indicates an expanded insulation support, meaning a wider wire entry to accommodate heavy wall insulation Nylon-Insulated Fork CAT. NO.
PAGE 15
Vinyl-Insulated Fork Terminals Nylon-Insulated Fork — Flanged Tongue Vinyl-Insulated Fork Terminal Products and Tools CAT. NO. PKG. QTY. WIRE MAX. RANGE INS. BOLT REC.
PAGE 16
Vinyl-Insulated Fork Terminals Vinyl-Insulation Fork — Expanded Insulation Terminal Products and Tools Vinyl-Insulated Locking Fork F-16 CAT. NO. PKG. QTY. WIRE MAX. BOLT REC. RANGE INS.
PAGE 17
Vinyl-Insulated & Non-Insulated Fork Terminals Vinyl-Insulated Locking Fork— Expanded Insulation Non-Insulated Fork Terminal Products and Tools CAT. NO. PKG. QTY. WIRE MAX. BOLT REC. RANGE INS.
PAGE 18
Locking Fork & Pin Terminals Pin Terminals Terminal Products and Tools Non-Insulated Locking Fork Terminals Non-Insulated Pin Terminal Insulated Pin Terminal F-18 CAT. NO. PKG. QTY.
PAGE 19
Splice Connectors Splices Butt Splices • Wires are butted together and crimped at each end of the splice Parallel Splices • Wires are laid side by side in the connector, and the connection is made in one crimp • Available either non-insulated or insulated with nylon or PVC • Offer advantages in simplicity of installation and small size • Nylon insulated splices meet or exceed the requirements of MIL-T-7928 • One crimp completes the splice • Color-coded according to wire size Terminal Products and Too
PAGE 20
Splice Connectors Nylon-Insulated Parallel Splices Terminal Products and Tools Non-Insulated Butt Splices CAT. NO. PKG. QTY. WIRE RANGE REC. TOOL DIMENSIONS A B 2A-18 AA2 2B-14 BB2 2C-10 CC2 2D-8 DD102 2E-6 EE2 2F-4 FF2 2G21 GG2 100 1,000 100 1,000 50 500 25 200 20 200 15 200 5 25 22–18 22–18 16–14 16–14 12–10 12–10 9–8–7 9–8–7 6–5 6–5 4–3 4–3 2–1 2–1 EGR2002 ERG2002 EGR2002 EGR2002 ERG2002 EGR2002 ERG2005 EGR2002 EGR2002 TBM65 ERG2005 TBM65 TBM6S TBM65 TBM65 TBM65 TBM65 TBM6S TBM65 TBM65 .62 .
PAGE 21
Wire Joints Crimp-On Wire Joints, OnePiece Nylon Self-Insulated B A ALLOWABLE WIRE COMBINATIONS #22 #20 #18 #16 #14 #12 #10 2–3 1–2 PKG. QTY. MIN. WIRE RANGE MAX. RB44 RB4-TB RC55 RC6 RP12 RP7 100 1,000 50 500 100 1,000 2#18 2#18 4#18 4#18 3#14 3#14 2#16 2#16 2#12 2#12 4#12 4#12 ALLOWABLE WIRE COMBINATIONS #22 #20 #18 #16 #14 #12 #10 CAT. NO. 1–4 2 1–3 3 1–2 3 RB4/RB44 3 2 1–2 2 1 1 3–5 3 2–4 2 RC6/RC55 1 3 2 2 1 1–4 1 1–3 1–3 1 1 CAT. NO. REC.
PAGE 22
Heat-Shrinkable Terminals, Splices and Disconnects Terminal Products and Tools The heat shrinkable advantage! • These ring terminals, butt splices and disconnects are self-insulated with heat-shrinkable polyolefin and internally coated sealant • Self-insulated with heat-shrinkable polyolefin and internally coated sealant • Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion, and environmental exposure Heat-Sh
PAGE 23
Heat-Shrinkable Terminals, Splices and Disconnects Heat-Shrinkable Fully Insulated Female Disconnects CAT. NO. RAS18-250AX RBS14-250AX RCS10-250AX PKG. QTY. WIRE RANGE MAX. INS TAB SIZE REC. TOOL A 25 25 25 22–18 16–14 12–10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 WT1255 ERG1255 WT1255 WT1255 1.82 1.77 1.80 A Terminal Products and Tools Heat-Shrinkable Fully Insulated Male Tabs CAT. NO. 18RAS-251TX 14RBS-251TX 10RCS-251TX PKG. QTY. WIRE RANGE MAX. INS TAB SIZE REC.
PAGE 24
Disconnects & Male Tabs Terminal Products and Tools Disconnects • Internal barrel serrations and long barrel provide for maximum tensile strength • Complete line of installing tools, engineered to match tool with terminal • Funnel entry insulators enable easier inserting of wire into barrel • Color-coded for easy installation 250 Series — Female Disconnects • Supplied in a variety of styles to meet virtually all quick-disconnect requirements • Female disconnect terminals and matching male tabs accommodat
PAGE 25
Disconnects & Male Tabs 250 Series — Female Disconnects (continued) 7 CAT. NO. A18-250A A252G B14-250A 7 B252G C10-250A C252G Non-insulated 90° flag PKG. QTY. WIRE RANGE MAX. INS. TAB SIZE FIG. REC. TOOL 50 500 50 500 50 500 22–18 22–18 16–14 16–14 12–10 12–10 — — — — — — .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 3 3 3 3 EGR2002 ERG2002 EGR2002 EGR2002 ERG2002 EGR2002 ERG2005 EGR2002 EGR2002 DIMENSIONS A B .58 .58 .58 .58 .64 .64 .61 .61 .62 .62 .63 .
PAGE 26
Disconnects & Male Tabs Terminal Products and Tools Select the tabs you need! 250 Series — Male Tabs 1 2 Vinyl self-insulated Nylon fully insulated 1 2 3 Non-insulated/insulated Grip 3 4 4 Non-insulated CAT. NO. PKG. QTY. WIRE RANGE MAX. INS. TAB SIZE REC.
PAGE 27
Disconnects & Male Tabs Insulated coupler requires no tool! B B 250 Series — Adapters and Coupler 6 † CAT. NO. Insulated coupler F250TA 6 FTA250 RB14-250 7 RBB250 PKG. QTY. TAB SIZE A DIMENSIONS B 50 1,000 50 500 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .82 .82 2.35 2.35 .56 .56 .51 .51 † Not UL Listed Cat. No. F250TA — Material: brass Finish: tin plated Cat. No.
PAGE 28
Disconnects & Male Tabs Continuously molded for high-productivity, jam-free automation! Terminal Products and Tools Plastic Strip Terminals Thomas & Betts has been an innovator in terminal design since it invented the first tool-applied, solderless terminals and connectors in the early 1930s.
PAGE 29
Disconnects & Male Tabs Meets 2008 UL requirements for fluorescent fixtures and ballasts! Luminaire Disconnects • Oversized electrical contacts improve conductivity and reduce temperature rise Terminal Products and Tools • Integral wire leads ease installation — even with multiple wire sizes — and support connection to copper or aluminum wiring • Foolproof design ensures mating halves of disconnect are installed correctly, preventing reverse polarization • Finger-safe line side protects installer and enab
PAGE 30
Terminal Products and Tools Insulated Ferrules Features • Ferrules ensure reliable electrical • Ferrules are the preferred alternative connections when terminating to twisting wire stands or tinning the conductors in screw clamp wire end before terminating into a terminal blocks terminal block • Fraying and breaking of wire • Ferrules are thin-walled copper strands is prevented and the tubes, which are mechanically possibility of an unreliable crimped onto the ends of connection is minimized stranded wires
PAGE 31
Insulated Ferrules Insulated Twin Ferrules CAT. NO. 2x 20 2x 18 2x 18 2x 17 2x 17 2x 16 2x 16 2x 14 2x 14 2x 12 2x 10 2x 0.50 2x 0.75 2x 0.75 2x 1.00 2x 1.00 2x 1.50 2x 1.50 2x 2.50 2x 2.50 2x 4.00 2x 6.00 DIMENSIONS INCHES/MM B ØC COLOR A White Gray Gray Gray Red Red Red Black Black Black Blue Blue Blue Gray Gray Yellow Yellow .591/15.0 .591/15.0 .669/17.0 .591/15.0 .669/17.0 .630/16.0 .787/20.0 .728/18.5 .846/21.5 .906/23.0 .984/25.0 .315/8.0 .315/8.0 .394/10.0 .315/8.0 .394/10.0 .315/8.0 .
PAGE 32
Non-Insulated Ferrules Terminal Products and Tools Non-Insulated Ferrule F-32 D C E A CAT. NO. F9000 F9001 F9002 F9003 F9004 F9005 F9006 F9007 F9008 F9009 F9010 F9011 F9012 F9013 F9014 F9015 F9016 F9017 F9018 F9019 F9020 F9021 F9022 F9023 F9024 F9025 F9026 F9027 F9028 F9029 F9030 F9031 F9032 F9033 F9034 F9035 F9036 F9037 F9038 F9039 CONDUCTOR SECTION AWG MM 24 22 22 18 18 18 18 16 16 16 16 14 14 14 14 12 12 12 12 10 10 10 8 8 8 6 6 6 6 6 4 4 4 4 2 2 2 1/0 1/0 1/0 www.tnb.com 0.25 0.5 0.5 0.75 0.
PAGE 33
Installing Kits Convenient 20-count packaging! Sta-Kon® Mini-Pack Terminals Perfect for residential or light commercial installations! Sta-Kit • Assortment of popular Sta-Kon® vinyl terminals • Includes cable ties and wire marker book • Wire ranges from 22 AWG to 10 AWG • Vinyl insulated ring and forked-tongued terminals, female disconnects, butt-type splice connectors PKG. QTY. CAT. NO. DESCRIPTION STAKIT Assortment of Sta-Kon® vinyl terminals, splices and disconnects.
PAGE 34
Application Tools Terminal Products and Tools Recommended Tools The Shure-Stake® mechanism on mechanical ratchet tools and power tools prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp every time. Thomas & Betts tooling techniques correctly match tools, wire size, and terminal to produce optimum mechanical and electrical performance.
PAGE 35
Application Tools Ergonomically designed handles let user get a grip on safety. For easy visual verification of crimps, integrity dots are embossed on the top and bottom of the terminal. Toggle action increases mechanical gain, which dramatically reduces handle force — and the stress on your hands. Advanced ergonomic design of handle distributes the force more evenly across the hand.
PAGE 36
Application Tools Terminal Products and Tools WT1377 Ratchet Hand Tool WT2130A Ratchet Hand Tool Correct compression every time — the Shure-Stake® mechanism principle prevents opening of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon® terminal series in the #26–10 AWG wire range. CAT. NO. FOR USE WITH STA-KON® SERIES WT1377 NW Ring Terminals PKG. QTY. CAT. NO. FOR USE WITH STA-KON® SERIES PKG. QTY.
PAGE 37
Application Tools WT115A Toggle-Type Hand Tool Single operation to cut and strip at the same time! SWS01/DWS02 Wire Stripping/Cutting Tools SWS01 • Sharply cuts and strips insulator without damaging the conductors CAT. NO. FOR USE WITH STA-KON® SERIES PKG. QTY. • DWS02 is a double-side stripper WT115A D, E, F & G Non-Insulated Terminals 1 DWS02 TBM6 & TBM6S Toggle-Type Hand Tools Installing Dies for Non-Insulated Code and Aircraft Sta-Kon® Terminals CAT. NO.
PAGE 38
Application Tools Terminal Products and Tools Safe, fast, high-volume crimping machine! Shure-Stake® Auto-Feed Tool • Shure-Stake® mechanism • Fully guarded foot pedal • Clear plastic safety guard over die area • Dies color coded to terminals • #26–10 AWG wire range • Installs insulated and non-insulated terminals and disconnects PKG. QTY. CAT. NO.
PAGE 39
Application Tools 11⁄2 tons of grip that weighs less than 3 pounds! Easy to rotate with your wrist — delivers fast and effective crimping power. Battery-Powered Crimping Tool — BAT22-6 Terminal Products and Tools T&B’s newest battery-powered tool is fast and portable for making highvolume and difficult-to-reach terminal installations in a snap. The Sta-Kon® BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger.
PAGE 40
Application Tools Terminal Products and Tools NEW! Crimp 22–6 AWG terminals! BAIR22-6 Bench-Mounted Air Tool • 1.5 tons of grip • Bench-mounted heavy-duty air tool • Short cycle time • Shure-Stake® mechanism • Foot actuated • Accepts T&B standard hand tool dies • Installs Sta-Kon® and Spec-Kon® terminals as well as ferrules and Dragon Tooth® connectors CAT. NO.
PAGE 41
Application Tools Crimps 8 AWG–250 mcm! Air-Operated Bench-Mounted Tool • Convenience and Economy CAT. NO.
PAGE 42
Terminal Products and Tools Application Tools Installs insulated and non-insulated Sta-Kon® Terminals! 12-Ton Crimping Tool CAT. NO. 13400 DESCRIPTION PKG. QTY. 12-ton crimping tool for installing both insulated and non-insulated Sta-Kon® terminals #8 to 250 mcm (dies ordered separately) 1 Military listed and 12 tons of crimping power! 12-Ton Crimping Tool (Military Spec. MS25441-1) 13642M CAT. NO.
PAGE 43
Application Tools 13810 Heavy-Duty Electric Hydraulic Pump with Shure-Stake® Control 13600 Electric Hydraulic Pump • Designed for use with singleacting cylinders and tools rated for 10,000 psi operation • Supplied with metal carrying case • 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation CAT. NO. DESCRIPTION 13600 Electric Hydraulic Pump — hand or foot switch and non-metallic hose (sold separately) required for operation PKG. QTY.
PAGE 44
Die Selection Charts Critical information for determining the products you need! Terminal Products and Tools PLIERS TERMINAL TYPE TERMINAL SERIES RZZ RA, RAX Nylon Terminals RB RBC, RC RA Nylon Butt Splices RB RC RAA Nylon Parallel Splices RBB RCC RA All Nylon Disconnects RB (except .
PAGE 45
Die Selection Charts Critical information for determining the products you need! RATCHET HAND TOOLS (CONT.
PAGE 46
Die Selection Charts Select the die numbers you need! Terminal Products and Tools DESCRIPTION TERMINAL SERIES TYPE Non-Insulated Terminals and Splices Tefzel®† Nylon Insulated Terminals and Splices Non-Insulated Flag Terminals 25000 AIR TOOL TBM6 — TOGGLE HAND TOOL TBM6S — TOGGLE HAND TOOL DIE CAT. NOS.
PAGE 47
Wire Guide Tables Wire Strip Length Chart AWG OR AN 22 Wire Size 22 22 AN-22* A NAVY 3 SHIPBOARD 3/5 (1) 3/5 (7) A B C, BC Vinyl Insulated — RA Add 11⁄1166" for RB Funnel Entry Type RC, RBC RA Nylon Insulated RB and Tefzel®® RC, RBC Insulated RD RE Nylon Insulated RF and Tefzel® Nylon Insulated RG Insulated ® and Tefzel RH when using Insulatedand RJ Aircraft when Wire using RK Code Aircraft and RL Code Wire RM D E F Non-Insulated, G when using H Aircraft Code Wire J K L M Non-Insulated ⁄4 ⁄4 5 ⁄16 1
PAGE 48
Wire Guide Tables AWG OR AN NAVY 3 SHIPBOARD 9 Wire Size 9 CIR. MIL. AREA WHOLE CONDUCTOR DIA. IN. DIA. MM 7 7 .043 .045 13,090 14,340 .130 .136 3.302 3.454 7 19 37 .049 .030 .021 16,510 16,510 16,510 .146 .148 .148 3.712 3.763 3.763 1 7 140 .144 .045 .010 20,820 14,340 14,070 .144 .136 .145 3.662 3.454 3.787 7 19 37 49 661 .061 .037 .027 .023 .006 25,250 26,250 26,250 26,146 26,274 .184 .186 .186 .208 .259 4.672 4.722 4.722 5.283 6.579 1 7x7 7 19x12 7x7 .181 .020 .057 .010 .
PAGE 49
Wire Guide Tables AWG OR AN NAVY 3 SHIPBOARD 1/0 Wire Size 1/0 1/0 1/0 1/0 1/0 1/0 AN-0* INDIVIDUAL STRANDS NO. DIA. IN. CIR. MIL. AREA WHOLE CONDUCTOR DIA. IN. DIA. MM .123 .075 .053 .042 .028 .020 * .040 * 105,500 105,500 105,500 105,500 105,761 105,672 104,118 99,060 105,500 .368 .373 .374 .374 .423 .424 .432 .363 .410 9.343 9.476 9.502 9.502 10.721 10.772 10.971 9.216 10.410 125 (61) 133 (259) 133 (684) 133 (3,325) 150 (61) 2,646 7 19 37 61 133 259 1,327 61 37x7 19x36 3,325 61 * .138 .084 .
PAGE 50
Terminal Products and Tools Military Standard Cross Reference F-50 MIL-T-7928 CAT. NO.
PAGE 51
NOTE: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options. CAT. NO. Cross Reference for Packaging CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO.
PAGE 52
Terminal Products and Tools Cross Reference for Packaging F-52 CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO.
PAGE 53
Catamount® Terminals Vinyl Insulated Ring Terminals CAT. NO. 22–16 16–14 12–10 8 AWG 6 AWG BOLT SIZE PKG. QTY. #6 #8 #10 1 ⁄4" 5 ⁄16" #6 #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" #6 #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #8 #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" #10 1 ⁄4" 5 ⁄16" 3 ⁄8" 1 ⁄2" 50 50 50 50 50 50 50 50 50 50 50 25 25 25 25 25 25 25 10 10 10 10 10 10 10 10 10 10 10 *8 AWG 25 to a package **6 AWG 10 to a package Non-Insulated Ring Terminals CAT. NO.
PAGE 54
Terminal Products and Tools Catamount® Terminals Vinyl Insulated Female Disconnects — 250 Series CAT. NO. WIRE RANGE PKG. QTY. TV18-250FD TV14-250FD TV10-250FD 22–16 16–14 12–10 50 50 25 CAT. NO. WIRE RANGE PKG. QTY. TV18-250MD TV14-250MD TV10-250MD 22–16 16–14 12–10 50 50 25 WIRE RANGE PKG. QTY. TNF18-250FD TNF14-250FD TNF10-250FD 22–16 16–14 12–10 50 50 25 WIRE RANGE PKG. QTY. TVF18-4FB 22–16 50 Vinyl Insulated Male Bullet Connectors — 4mm (.156") CAT. NO. WIRE RANGE PKG. QTY.
PAGE 55
Catamount® Terminal Tools WT111M Terminal Products and Tools WT112M ERG1-WS TBM6S CM2000A CAT. NO.
PAGE 56
Terminal Products and Tools Technical Info Platings/Finish Listing Electroplated-Tin is standard finish. All others require minimum order quantities and are generally not stocked. Alternative platings are as follows: Gold, Silver, Tin-Alloys, Nickel or plain finish. See table (below) for specification information: Sta-Kon® Rings, Forks and Locking Forks are tested and listed to UL® 486A, two-way splices to UL 486C, disconnects to UL 310, and all applicable products to CSA 22.2.