NG Conversion Document

ManualsBrandsThor Kitchen ManualsGrills & Outdoor Cooking30 -in 4-Burner Gas BBQ Grill with Rotisserie in Stainless Steel

service@thorgroup.us +1 877-288-8099

Outdoor Grill NG Conversion Document

Warning:

INSTALLATION AND SERVICES MUST BE PERFORMED BY A QUALIFIED INSTALLER

IMPORTANT: SAVE INSTRUCTION MANUAL FOR THE LOCAL INSPECTOR’S USE.

READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

Do not use a flame to check for gas leaks

For any parts/installation inquiries, please contact service@thorgroup.us or call 877-288-8099.

Please keep all the LP related parts accessories for potential future use.

Parts Information

Parts #: NGKMK04SS304

Part #

Part Name

Size

Quantity

10.05.008007-000-A0

Front Broil Burner

Orifice - NG

1.52mm

10.05.008005-000-A0

Main Tube Burner

Orifice - NG

1.44mm

10.05.008004-000-A0

Back Broil Burner

Orifice - NG

1.31mm

05.99.008021-000-A0

LP/NG screwdriver

09.99.008001-000-A0

NG regulator

06.10.000022-000-A0

5/32"*8 Philip's flat

head screw

11.02.008003-000-A0

NG inlet pipe

10”

This conversion kit must be installed by a qualified service technician in accordance with

the manufacturer's instructions and all applicable codes and requirements of the authority having

jurisdiction. Failure to follow instructions may result in fire, explosion or production of carbon monoxide

causing property damage, personal injury or loss of life. The qualified service agency is responsible for

the proper installation of this kit. The installation is not proper and complete until the operation of the

converted appliance is checked as specified in the manufacturer's instructions supplied with this kit.

Before proceeding with the conversion, shut off the gas supply before disconnecting

electrical power to the appliance. Be sure power supplies are off before installing the conversion kit.

Failure to do so could cause serious bodily injury.

Summary of content (11 pages)

PAGE 1
service@thorgroup.us +1 877-288-8099 Outdoor Grill NG Conversion Document Warning: INSTALLATION AND SERVICES MUST BE PERFORMED BY A QUALIFIED INSTALLER IMPORTANT: SAVE INSTRUCTION MANUAL FOR THE LOCAL INSPECTOR’S USE. READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE This conversion kit must be installed by a qualified service technician in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction.
PAGE 2
service@thorgroup.us +1 877-288-8099 8 9 05.99.008205-000-A0 01.17.000106-000-A0 NG quick coupling 6mm Tool NPT ½” 6mm 1 1 Additional tools like wrench and Philip’s flat screwdriver are needed to help with the NG conversion. Below is LP orifice information, please keep for reference (these orifices are already installed in the product) Explosive # Part # 10.05.008006-000-A0 10.05.008014-000-A0 10.05.
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service@thorgroup.us +1 877-288-8099 Grill Cabinet Installation Step 1 1.
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service@thorgroup.us +1 877-288-8099 2. Then take out 3 pcs tube burners and 1 pc front broiler burner.
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service@thorgroup.us +1 877-288-8099 3. Use screwdriver to take out the screws next to front infrared broiler burner and front tube burners’ electrodes, then take out the front infrared broiler burner and front burners. 4. Check the front 5 burner knob layout. From left to right are front Broiler burner knob, front left tube burner knob, front middle burner knob, bake Broiler burner knob and front right burner knob.
PAGE 6
service@thorgroup.us +1 877-288-8099 Step 2 1. Make sure all the front burners are taken out from grill cavity; 2. Use 6mm tool (included in NG conversion kit) to take out original (LP) orifices from the burner valve inside the grill cavity, then put in NG orifices. Detailed orifice information are shown below: NG orifice (included in NG Conversion Kit) Part # 10.05.008007-000-A0 10.05.008005-000-A0 Part Name Front Broil Burner Orifice - NG Main Tube Burner Orifice - NG Size Quantity 1.52mm 1 1.
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service@thorgroup.
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service@thorgroup.us +1 877-288-8099 Step 3 1. Open outdoor grill cover first and then remove the 4 screws shown in the picture (right side of the back infrared broiler), and then remove the back infrared broiler burner orifice’s protection cover from the back; 2. Use wrench to remove the original orifice (LP Orifice - 0.91mm) counterclockwise so that it could be removed; 3. Use wrench to screw in NG orifice (1.
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service@thorgroup.us +1 877-288-8099 Step 4 1. Regulator Installation: Use 4 pcs 5/32"*8 Philip's flat head screw to install NG regulator part to the back panel of the cabinet; 2. Use Wrench to connect BBQ manifold with NG regulator; 3. Use Wrench to connect NG gas inlet pipe with NG regulator; Connect NG quick coupling to NG pipeline, then connect NG inlet pipe with NG quick coupling. 4. NG gas inlet must be PNT 1/2”. Each connection needs to be tightened with wrench and do bubble test.
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service@thorgroup.
PAGE 11
service@thorgroup.us +1 877-288-8099 Step 5 Safety and Performance Check after NG Conversion: 1. All the distance between electrode needle and burner orifice should be around 3 – 5 mm (0.11 – 0.19 inch) 2. Check all gas connection with Bubble test (detailed procedures please follow Step 4 – 4) 3. Check the regulator gas pressure (4- inch water column for NG) 4. Check the burner BTU for each burner (BTU is not changing after NG Conversion) 5.