TWIN ROTARY ASSEMBLIES Current as of 02/23/2010 Ford TS 100-110A CAB, WOC PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.
TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in this manual.
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower. We recommend that you read carefully the entire manual before operating the unit.
TABLE OF CONTENTS SAFETY_____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION_______________________ 2-1 OPERATION SECTION_________________________________ 3-1 MAINTENANCE SECTION______________________________ 4-1 PARTS SECTION_____________________________________ 5-1 Parts Ordering Guide_______________________________ 5-2 Parts Table of Contents______________________________ 5-3 Common Parts Section___________________________
SAFETY SAFETY SECTION Twin Rtry Safety Section 1-1
SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision.
SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tractor and all moving parts are completely stopped. (SG-12) DANGER! Start tractor only when properly seated in the tractor seat.
SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss.
SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured.
SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely.
SAFETY DANGER! WARNING! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
SAFETY DANGER! Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully.
SAFETY WARNING! WARNING! DANGER! Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over.
SAFETY WARNING! Engine Exhaust, some of its constituents, and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth or other reproductive harm.
SAFETY PART NO. LOCATION 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK 10” x 5.5” 31522 MOWER DECK 18.
SAFETY PART NO.
SAFETY PART NO.
SAFETY PART NO.
SAFETY PART NO.
SAFETY PART NO.
SAFETY 34852 HYDRAULIC TANK Twin rtry Safety Section 1-18
SAFETY ITEM PART NO. QTY. DESCRIPTION 1 50023 00776031 33997 AVAIL 1 1 * * * AVAIL 1 1 1 4 MANUAL CANISTER COMPLETE ROUND MANUAL CANISTER DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL SPECIFIC PRODUCT MANUAL E M I SAFETY MANUAL FRONT ADHESIVE PAD REAR ADHESIVE PAD ZIP TIE 14” LONG 2 3 4 5 6 7 8 9 * 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator.
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
ASSEMBLY SECTION Assembly Section 2-1
ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received! Use a floor jack, hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not.
ASSEMBLY ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands. Follow the instructions in the tractor owners manual for adjusting tires and rims to 72” center for side mounted mowers and 79.8” for boom mowers. NOTE: This may require switching the wheels to opposite sides of tractor. CRANKSHAFT ADAPTER If necessary remove the four cap-screws from the crankshaft pulley. Then install the crankshaft adapter and spacer to the pulley with cap-screws and lockwashers as shown in the parts section.
ASSEMBLY LIFT VALVE MOUNT Install the valve mounting bracket to the inside of the right and left rear fender frame tube as shown below. Align the valve mounting plate with the drilled holes. Mark the center of one of the holes above and in line with the slotted holes in the valve plate. Do not use any holes that will be used to mount the valve on the plate. Mount the lift valve with the supplied hardware. Refer the parts section for the details.
ASSEMBLY WEATHER-PACK/METRI-PACK ASSEMBLY These instructions apply to both Weather-Pack and Metri-pack connectors. NOTE: Use the specific tool for the type of connector you are assembling. 1. Apply seal to cable, before stripping insulation. 2. Align seal with cable insulation. 3. Put terminal in crimping tool, then position wire and seal in place. 4. Crimp and visually inspect for a good crimp before installing in connector body.
ASSEMBLY POLY-CARBONATE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door. Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door. 3. Place small beed of adhesive seal in the botom of the trim lock bubble beed. 4. Install trim lock bubble seal on polycarbonate starting at the cenyer bottom horizontal portion. 5.
ASSEMBLY INSTALLING MIRROR BRACKET Install the mirror mounting bracket to the tractor cab using supplied hardware. Cut the muffler shield 4-1/2” from the top of the shield to accomodate the bracket on the muffler. Install the exaust support bracket to the muffler using supplied hardware as shoen below. Refer the parts section for the details. EXAUST SUPPORT BRACKET MUFFLER MUFFLER SHIELD MIRROR BRACKET FRONT WORKLAMP RELOCATION 1.
ASSEMBLY EXHAUST MOUNT NOTE: This should be done after mounting the main frame. 1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo. 4. Install the exhaust mounting bracket and supporting brace. 5. Cut the existing tube at turbo end 4-3/8” from hole center as shown in pic. # 2 and 3. Discard remaining portion of existing tube. 6.
ASSEMBLY Picture # 4 Picture # 5 Assembly Section 2-9
ASSEMBLY SWITCH MOUNTING Refer to the parts section for wiring diagrams. Remove top instrument panel (tach, and hour meter) for access to the wires. Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrumentm panel near window. Connect the red wire to the white wire.
ASSEMBLY Assembly Section 2-11
ASSEMBLY FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap-screws and lock-washers as shown in the parts section illustration. DO NOT tighten fasteners at this time. Slide the pump drive shaft into the crankshaft adapter. The end with the shorter splines should be inserted into the adapter (if applicable). Slide the splined drive shaft coupler onto the pump drive shaft. Install the pump onto the mounting bracket.
ASSEMBLY INSTALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-ring fittings requires that the Oring, washer and nut (A) be up against the swivel body (B). Insert the swivel and turn in until the swivel is pointed in the right direction and the O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten. SUB-FRAME AXLE BRACE MTG.
ASSEMBLY CABLE LIFT DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
ASSEMBLY DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder, and align clevis hole with draft beam hole nearest to the tractor. Install pin and secure with R-clips. Using inboard cylinder as a pivot point, slide draft beam under tractor and install draft beam pin. Align hole in draft beam pin with holes in main frame boss and install cap-screw, lock-washer and hex nut.
ASSEMBLY Check for oil leaks at all fittings and connections using a piece of paper or cardboard. DO NOT USE HANDS TO CHECK FOR FLUID LEAKS! Raise the tree point hitch and check the tractor internal hydraulics, fill to proper level if needed. DECK MOUNTING AND LIFT ASSEMBLY Install the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder. Tighten the set screw, and align the draft beam.
ASSEMBLY TURNBUCKLE ADJUSTMENT Extend the outboard cylinder until the deck touches the stop on the draft beam. Hold the deck in this position to adjust the lift cable tension. Adjust turn buckle until cable is tight. Lower and raise the deck to check adjustment. The mower deck should reach it’s stop on the draft beam at the same time the outboard cylinder reaches it’s extreme extended position. Finally tighten the turn buckle lock nuts securely.
ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
ASSEMBLY DECK MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below. Also make sure the cutout on the pivot arm faces into tube of draft beam.
ASSEMBLY DECK / MOTOR FEEDLINE MOUNTING (cont.) Be sure that all grease zerks are installed in the draft beam pin bosses. Grease all areas of the draft beam according to the instructions in the maintenance section. Re-check all fittings for tightness and be sure teflon tape has been used at all connections. Fill hydraulic tank with fluid as recommended in the maintenance section. BE SURE TO OPEN THE BALL VALVES.
ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to remain in good condition as a reminder to the operator, and should be replaced if damaged. Double check that all pivot points have been greased.
ASSEMBLY Assembly Section 2-22
OPERATION OPERATION SECTION Twin rtry Operation Section 3-1
OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The owner / operator / dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly, use, and maintenance.
OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when mower is in operation. Be sure the ball valves on the mower hydraulic tank are OPEN before starting the tractor.
OPERATION CONTROL LOCATION AND FUNCTIONS The side mower height is controlled with a two or three spool valve and is coordinated as shown below. The optional three spool valve allows for the operation of a rear rotary mower or side ditcher. If the unit is equipped with a three spool valve, do not operate the third spool handle unless a rear rotary or ditcher is mounted. The rear mower height is controlled with the 3-point hitch control lever.
OPERATION Once on location, lower the mower deck slightly above the material to be cut, so the mower does not have to start under a load. Bring the R.P.M. of the tractor up to 1200 and engage the side mower. If a rear mower is being used, allow the R.P.M. to return to 1200 before engaging the rear mower. The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground.
OPERATION When encountering a very severe condition which causes the tractor to stall, disengage mower, start tractor, raise the mower from the cut. Shut tractor off and inspect the mower, blades and disk for damage before engaging mower again. If the blades jam or stop, disengage the clutch and raise the head slightly or back the tractor up. Normally, this will clear the cutter head. If not, shut off the mower(s), raise the cutter heads, turn off the tractor and set the parking brake.
OPERATION TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. Raise the draft beam to it’s highest position. Raise the side mower until the deck stops against the draft beam. Raise the rear mower with the 3-point hitch control lever. The unit is now in position for self transportation.
OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss.
OPERATION INSPECTION SHEETS Twin rtry Operation Section 3-9
OPERATION Rotary Mower PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION Twion Rtry Operation Section 3-14
MAINTENANCE MAINTENANCE SECTION Twin Rtry Maintenance Section 4-1
MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization.
MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below. Refer to the Detailed Maintenance section for further instructions on greasing. Copy and use the Daily Maintenance sheet located at the end of this section.
MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Filter (10 micron filter) Change Change after first 50 hours only, then every 500 hours or yearly In-Line High Pressure Filter (10 micron filter) Change Change after first 50 hours only, then every 500 hours or yearly MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Add as needed Hyd. Tank Breather Clean / Check / Replace Clean or replace Element as required Rear Tire Type Max P.S.I. 480/80R38 18.4-34 18.
MAINTENANCE SYMPTOMS CAUSE REMEDY Oil Temperature rises 1. Low oil level 1. Bring oil to proper level above 200 deg. F 2. Kinked or blocked 2. Inspect, Repair, or Replace hoses 3. Worn pump/motor3. Disable and repair Mower will not start 1. Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 3. Check Hyd. tank and fill 4. Line leak 4. Check all fittings and lines. 5. Electronic 5a.
MAINTENANCE Motor will not work 1. Excessive wear on internal parts 1. Disassemble and repair. NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual.
MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit.
MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Tractor Hydraulics Reservoir JD-20C MF M1135,M1141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold Temperatures 0 F Start-Up Normal Temperatures 10 F Start-Up Normal Temperatures 15 F Start-Up High Operating Temp.
MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS® SUPERCOATED™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED™ on both sides. CLEANING THE SUPERCOAT™ HARD-COAT 1. Wash with a mild solution of soap or detergent and lukewarm water. 2.
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather. The reservior should be filled to the top of the lower sight glass on the side of the tank. Do not over-fill.
MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hours of service. GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upper and lower sheave pins as shown below.
MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into coupler until grease begins to protrude from ends. Grease daily or every 10 hours.
MAINTENANCE ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown. NOTE: Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop. Now hold the head against the stop and tighten the turnbuckle until the cable is tight. Lower and raise the head to check the adjustment. The head should touch its stop at the same time the cylinder reaches full extension.
MAINTENANCE GREASING CASTER FRAME PIVOT POINTS Locate the grease zerks on the caster frame as shown. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease begins to protrude from ends. Grease daily or every 8 hours of service. BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures.
MAINTENANCE GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of the top spindle seal. Lubricate spindle weekly or every 40 hours of use. TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service. Torque the (6) bolts shown below to 331 ft. lbs.
MAINTENANCE INSPECTION OF ROTARY KNIVES in Failure to follow the following warnings and instructions may result serious injury or damage to the equipment or property! 1 – DO NOT weld on the knife or bolts. Damaged or worn knives must be replaced. 2 – Knife must be replaced in sets. Knives with unequal wear may cause serious vibration and resulting structural damage to the mower. 3 – The self-locking nuts for the knife mounting bolts must NOT be reused.
MAINTENANCE REPLACEMENT OF ROTARY DISK in Failure to follow the following warnings and instructions may result serious injury or damage to the equipment or property! The bolts that attach the knife mounting disk to the spindle must be grade 8. These 5/8 inch bolts are to be torqued to 225 ft. lbs. A thread locking agent may be applied to threads of all mounting bolts before they are installed.
MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing. Be sure the spindle is assembled correctly. Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly.
MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing, so lubricant is sealed inside the housing. 4 – Install the spindle in the housing. Lightly press the spindle to seat the cone onto the spindle.
MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely. 2 – Position a magnetic base dial indicator on the stationary cylinder of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will now measure accurately bearing end play. 3 – Tighten the bearing adjustment nut until there is .012 inch movement when the spindle housing is pried upward away from the vise jaws.
MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for end play and lubricate at zerks. ______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged. ______ Pivot points: Inject grease until it appears at ends.
FORD TS 115-135A CAB, WOC, TWIN ROTARY PARTS SECTION Parts Section 5-1
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2.
PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE TRACTOR MOUNT KIT – MAIN FRAME 06101031-37 5-4 TRACTOR MOUNT KIT - HYDRAULICS,TRR 06101031-37 5-6 TRACTOR MOUNT KIT - HYDRAULICS,TRAILKAT 06101031-37 5-8 TRAC. MNT. KIT – BRACE / BATT.
TRACTOR MOUNT KIT - MAIN FRAME Parts Section 5-4
TRACTOR MOUNT KIT - MAIN FRAME ITEM 1 2 3 4 5 PART NO. QTY. 06300009 1 06380001 1 06380002 1 32667 1 32669 1 06700006 AVAIL.
TRACTOR MOUNT KIT - HYDRAULICS, TRR Parts Section 5-6
TRACTOR MOUNT KIT - HYDRAULICS, TRR ITEM PART NO. QTY. DESCRIPTION 1 2 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 32869 06505017 34067 34069 24724 34183 06500065 TF4852 TF4852 34115 06500068 06500067 34459 21644 6T2665 21988 22016 21625 06500066 * * * 33424 33555 34117 06400114 06506012 21993 34190 6T3927 06500098 34635 06500099 35271 35131 21675 21682 21989 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 2 2 1 REF. REF. REF.
TRACTOR MOUNT KIT - HYDRAULICS, TRAILKAT Parts Section 5-8
TRACTOR MOUNT KIT - HYDRAULICS, TRAILKAT ITEM PART NO. QTY. DESCRIPTION 1 2 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 32869 06505017 34067 34069 24724 34183 06500105 TF4852 TF4854 34115 06500068 06500067 34459 21644 6T2665 21988 22016 21625 06500066 * * * 33424 33555 34117 06400114 06506012 21993 34190 6T3927 06500098 06500104 06500102 35271 35131 21675 21682 21989 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 2 2 1 REF. REF. REF.
TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOC Parts Section 5-10
TRACTOR MOUNT KIT - BRACE/BATT, CAB/WOC ITEM PART NO. QTY. DESCRIPTION 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 06300011 06300012 21833 21993 21825 06370011 * 21580 21987 21575 06410146 06410145 21630 21988 35176 21530 21986 * 1 1 2 8 6 1 2 2 2 2 1 1 2 2 4 4 4 REF.
CABLE LIFT VALVE - 2SP, CAB/WOC Parts Section 5-12
CABLE LIFT VALVE - 2SP, CAB/WOC ITEM PART NO. QTY.
COMBO LIFT VALVE - 2SP, CAB/WOC Parts Section 5-14
COMBO LIFT VALVE - 2SP, CAB/WOC ITEM PART NO. QTY.
CABLE LIFT VALVE - 3SP, CAB/WOC Parts Section 5-16
CABLE LIFT VALVE - 3SP, CAB/WOC ITEM PART NO. QTY.
COMBO LIFT VALVE - 3SP, CAB/WOC Parts Section 5-18
COMBO LIFT VALVE - 3SP, CAB/WOC ITEM PART NO. QTY.
MIRROR BRACKET Parts Section 5-20
MIRROR BRACKET ITEM PART NO. QTY.
HYDRAULIC COOLER ASSEMBLY, CAB Parts Section 5-22
HYDRAULIC COOLER ASSEMBLY, CAB ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 06510026 06510029 06370012 06370013 21835 22021 21993 21825 32876 21529 21986 22014 35176 06370015 34117 32408 1 AVAIL.
BOOM POLYCARBONATE CAB SAFETY WINDOW KIT ITEM PART NO. QTY.
NON-CAB STEEL CANOPY - OPTIONAL ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 6T6902 32730 32727 0642003 21700 21990 21730 28053 22018 1 2 2 4 14 14 6 4.8' 6 CANOPY SPACER CANOPY BRACKET CANOPY BRACKET U-BOLT,3.25x5.00x.
EXHAUST MOUNT ITEM PART NO. QTY.
OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY.
BRAKE VALVE SOLENOID ITEM PART NO. * 1 2 3 4 5 ** ** ** 7 8 9 34115 34092 34095 34094 34093 34091 34096 34097 34098 33555 33554 34117 QTY.
SOLENOID VALVE SWITCH AND WIRING ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 06510027 6T3923 35227 6T3934 6T3931 6T3927 34532 06510028 06520038 35226 AVAIL SWTCHBX ASSY,TWIN/T3F,REV FAN ASY 1 INDICATOR LIGHT 1 RELAY OPT. TEMPERATURE GAUGE OPT.
Parts Section 5-30
TWIN ROTARY COMMON SECTION COMMON PARTS SECTION
TABLE OF CONTENTS SECTION ASSEMBLY PAGE REAR ROTARY DECK ASSEMBLY 6-4 TRAILKAT® REAR ROTARY DECK ASSY 6-6 REAR RTRY CASTER WHEEL & 3PT ASSEMBLY 6-8 REAR ROTARY HYDRAULICS 6-10 ROTARY MOTORS 6-12 TWIN PUMP 6-14 HUSCO VALVES 6-16 COOLER ASSEMBLY 6-24 SAFETY STAND 6-26 CASTER WHEEL ASSEMBLY 6-27 BRAKE VALVE WITH METRIPAK 6-28 SWITCHBOX SCHEMATIC 6-29 Twin Rotary Common Section 6-2
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2.
REAR ROTARY DECK ASSEMBLY Twin Rotary Common Section 6-4
REAR ROTARY DECK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ** 1 2 3 4 5 6 * 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 +22 +23 +24 +25 +26 +27 28 29 30 31 32 33 34 35 36 37 38 23003 REF.
TRAILKAT® REAR ROTARY DECK ASSY NOTE ORIENTATION OF ITEM 34, LARGE ZERK FORWARD Twin Rotary Common Section 6-6
TRAILKAT® REAR ROTARY DECK ASSY ITEM PART NO. QTY.
REAR ROTARY CASTER WHEEL & 3PT ASSEMBLY Twin Rotary Common Section 6-8
REAR ROTARY CASTER WHEEL & 3PT ASSEMBLY ITEM PART NO. QTY.
REAR ROTARY HYDRAULICS Twin Rotary Common Section 6-10
REAR ROTARY HYDRAULICS ITEM PART NO. QTY.
60” ROTARY MOTOR Twin Rotary Common Section 6-12
60” ROTARY MOTOR ITEM PART NO. QTY.
PUMP - SERVICE PARTS (06504002) Twin Rotary Common Section 6-14
PUMP - SERVICE PARTS (06504002) ITEM 1 2 3 4 10 12 15 16 17 21 22 23 24 26 27 28 29 30 31 32 36 P/N 22766 06504068 02965092 06504069 06504070 06504071 02961917 06504072 06504073 * 22765 (SEE SEAL KIT) 6T5121 02979970 02979971 02965611 * 06504074 (SEE SEAL KIT) * 06504075 (SEE SEAL KIT) * 06504076 (SEE SEAL KIT) 02961924 06504077 06504078 06504079 * 22764 QTY.
2 SP HUSCO - LOAD SENSE (31320) Twin Rotary Common Section 6-16
2 SP HUSCO - LOAD SENSE (31320) ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO.
2 SP HUSCO - LOAD SENSE (31321) Twin Rotary Common Section 6-18
2 SP HUSCO - LOAD SENSE (31321) ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NO.
3 SP HUSCO - LOAD SENSE CABLE (06502043) Twin Rotary Common Section 6-20
3 SP HUSCO - LOAD SENSE CABLE (06502043) ITEM PART NO.
3 SP HUSCO - LOAD SENSE COMBO (06502044) Twin Rotary Common Section 6-22
3 SP HUSCO - LOAD SENSE COMBO (06502044) ITEM PART NO.
SIDE COOLER Twin Rotary Common Section 6-24
SIDE COOLER ITEM PART NO. QTY.
SAFETY STAND ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 REF.
CASTER WHEEL ASSEMBLY ITEM PART NO. QTY.
BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY.
SWITCHBOX SERVICE PARTS ITEM 1 2 3 4 5 6 7 8 9 10 P/N 06514011 35226 06510028 33811 6T3923 34540 06514006 06514015 06550002 35227 QTY.
SWITCHBOX SCHEMATIC Twin Rotary Common Section 6-30
WARRANTY SECTION Warranty Section 7-1
.
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember, SAFETY IS YOU! Your safety and the safety of those around you depends on YOU. Common sense should play a large role in the operation of this machine.
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators. OWNER REQUIREMENTS: 1. 2. 3. 4.
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