CHEETAH BOOM ASSEMBLIES JD 5101E, 5093E & 5083E UP THROUGH SERIAL #’s LV5101E260403 LV5093E260318 LV5083E260784 Current as of 08/18/2010 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.
TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in this manual.
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower. We recommend that you read carefully the entire manual before operating the unit.
TABLE OF CONTENTS SAFETY_____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION_______________________ 2-1 OPERATION SECTION_________________________________ 3-1 MAINTENANCE SECTION______________________________ 4-1 PARTS SECTION_____________________________________ 5-1 Parts Ordering Guide_______________________________ 5-2 Parts Table of Contents______________________________ 5-3 WARRANTY INFORMATION__________________________
SAFETY SAFETY SECTION Cheetah Safety Section 1-1
SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision.
SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tractor and all moving parts are completely stopped. (SG-12) DANGER! Start tractor only when properly seated in the tractor seat.
SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss.
SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured.
SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely.
SAFETY DANGER! WARNING! WARNING! WARNING! WARNING! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) DANGER! Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully.
SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. (SBM-6) DANGER! Always keep a careful lookout and use extreme care when working around overhead obstructions.
SAFETY WARNING! Engine Exhaust, some of its constituents, and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth or other reproductive harm.
SAFETY ITEM 1 1 2 3 5 10 11 12 15 18 19 20 21 22 23 24 25 26 27 28 30 31 33 34 37 38 39 PART NO. 33514 33302 34206 22645 02962764 33436 6T3236 33438 33437 33224 02962765 6T3220 6T3233 32708 6T3222 02965262 33435 32707 002369 02971123 6T3225 07725746 32709 6T3237 03200285 25387 6T3219 22840 TRACTOR DECALS QTY. DESCRIPTION AVAIL DECAL KIT CHEETAH TRACTOR 1 JOYSTICK OPERATION (CAB) 1 LEVER OPERATION (NON CAB) 1 POLYCARBONATE WINDOW 6 WARNING, PINCH POINT 1 DECAL, CHEETAH 1 DECAL, MADE IN U.S.A.
SAFETY ROTARY DECK DECALS ITEM 4 5 6 7 8 9 10 11 12 13 14 15 29 35 36 40 41 42 43 44 PART NO. 33439 22839 33436 TB1011 6T3217 6T3224 00769737 6T3236 33438 33437 42400 42350 33224 6T3243 6T3221 24028 42399 6T3234 6T3230 33743 34852 QTY. DESCRIPTION AVAIL DECAL KIT CHEETAH ROTARY 1 CAUTION, HAND GREASE ONLY 2 DECAL, CHEETAH 2 WARNING, DO NOT REMOVE SHIELD 4 DANGER, HANDS / FEET CLEAR 2 DANGER, DISCHARGE OPEN 2 WARNING, BLADES THROWN OBJECTS 1 DECAL, MADE IN U.S.A.
SAFETY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 33786 6T3261 42350 6T3249A 22839 33224 TB1011 33438 6T3217 42400 33437 6T3243 02962764 33435 6T3236 42399 6T3224 24028 002369 33436 00758194 QTY.
SAFETY 002369 00725746 00769737 Cheetah Safety Section 1-15
SAFETY 02962764 02962765 02965262 Cheetah Safety Section 1-16
SAFETY 02971123 03200285 22645 22839 Cheetah Safety Section 1-17
SAFETY 22840 24028 25387 Cheetah Safety Section 1-18
SAFETY 32707 32708 32709 Cheetah Safety Section 1-19
SAFETY 33224 33302 33435 Cheetah Safety Section 1-20
SAFETY 33436 33437 33438 42350 RED Cheetah Safety Section 1-21 42399
SAFETY AMBER 42400 6T3217 6T3219 6T3220 6T3221 Cheetah Safety Section 1-22
SAFETY 6T3222 6T3224 6T3225 6T3230 6T3233 Cheetah Safety Section 1-23
SAFETY 6T3234 6T3236 6T3237 34206 Cheetah Safety Section 1-24
SAFETY 6T3243 TB1011 33743 Cheetah Safety Section 1-25
SAFETY 34852 HYDRAULIC TANK Cheetah Safety Section 1-26
SAFETY ITEM PART NO. QTY. DESCRIPTION 1 50023 00776031 33997 AVAIL 1 1 * * * AVAIL 1 1 1 4 MANUAL CANISTER COMPLETE ROUND MANUAL CANISTER DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL SPECIFIC PRODUCT MANUAL E M I SAFETY MANUAL FRONT ADHESIVE PAD REAR ADHESIVE PAD ZIP TIE 14” LONG 2 3 4 5 6 7 8 9 * 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator.
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
ASSEMBLY SECTION Assembly Section 2-1
ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received! Use a floor jack, hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not.
ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE: In most cases this should be done before mounting the main frame. Carefully remove the existing right rear cab window, to be replaced with the matching polycarbonate window provided. Clean all of the surfaces around the window opening, once the rear window is removed. Peel back the protective paper from the area around the window that will contact the window frame. Apply a bead of urethane window adhesive, supplied in kit, around the window opening.
ASSEMBLY AXLE BRACE Position the right axle brace under the tractor right hand side. Raise the brace up to the matching mounting holes in the main fame and rear axle housing. Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame. Pictures below show right side brace installation. Install the axle plate with capscrews, washers and nuts as shown in the main frame parts section.
ASSEMBLY JOYSTICK SWITCH BOX MOUNTING Locate the 2 existing threaded holes in the right front corner of the cab frame. These will be the mounting holes for the 2 mounting bolts of the switch box bracket. See picture below. Mount the bracket using the hardware supplied, as noted in the parts section.
ASSEMBLY JOYSTICK SWITCH BOX WIRING Refer to the parts section for the danfoss wiring schematic to hook up the switch box. Cover all wires with plastic wire wrap provided. Route the green wires along switch box bracket and cab frame to the steering wheel console. Route the rest of the wires along the base of the right hand console and up to the rubber boot in the bottom right corner in the rear window of the cab. The red and black wires will be connected to the auxillary power plug in the back of the cab.
ASSEMBLY JOYSTICK CONTROL MOUNTING The joystick is mounted to the right hand center cab post. Find the two existing bolts above the area where the post bumps out. See the image below. Mount the joystick mounting bracket to the cab post with hardware provided. Assemble the parts as shown in the parts section. When operating the joystick, make sure it is positioned where the rest of the controls are fully operational.
ASSEMBLY DANFOSS VALVE PLUMBING (SCV ONLY UNITS) A priority valve will be used to power the danfoss valve. The tractor ports used are on the selective control valve (SCV). The SCV is located between the right arm of the three point hitch and the axle. The pressure port is located the closest to the axle. The excessive flow port is right next to the pressure port. And the return port is located on the adjacent face. Refer to the image below as a guide.
ASSEMBLY DANFOSS VALVE PLUMBING (WITH MID-MOUNT VALVE) A priority valve will be used to power the danfoss lift valve. The tractor ports used are on the selective control valve (SCV) and the Mid-Mount Valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right front corner of the cab. The power beyond port is located on the bottom of the Mid-Mount valve towards the front. The excessive flow port is located on the underside of the SCV.
ASSEMBLY HUSCO VALVE PLUMBING (SCV ONLY UNITS) The tractor ports used are on the selective control valve (SCV). The SCV is located between the right arm of the three point hitch and the axle. The pressure port is located the closest to the axle. The excessive flow port is right next to the pressure port. And the return port is located on the adjacent face. Refer to the image below as a guide.
ASSEMBLY HUSCO VALVE PLUMBING (WITH MID-MOUNT VALVE) The tractor ports used are on the selective control valve (SCV) and the Mid-Mount valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right front corner of the cab. The power beyond port is located on the bottom of the Mid-Mount valve towards the front. The excessive flow port is located on the underside of the SCV.
ASSEMBLY CABLE CONTROL LEVER STAND (SCV ONLY UNITS) Place the cable control bracket on the floor so that the bracket is 1-1/4” from the right corner post of the cab and the edge of the door opening. Also the outer rear corner of the bracket is 3 3/4” from the edge of the door. See image below. Be sure that the location of the stand will allow the operation of all controll levers in the tractor and that the door will not strike the stand when shut.
ASSEMBLY CABLE CONTROL LEVER STAND (MID-MOUNT UNITS) Place the cable control bracket on the floor so that the bracket is 2-1/2” from the side edge of the door, and 4-3/8” in front of the rear edge of the door. See images below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut. Before drilling double check location of the stand for proper placement of holes.
ASSEMBLY HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 6” from the origin. Use a square to measure 2 ½” up, from the last mark. Refer to the image below to see the first hole.
ASSEMBLY Assembly Section 2-15
ASSEMBLY CHEETAH HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves. Measure TWICE, check TWICE then proceed with caution. Route the hoses through the space between the swivel and the boom mounting bracket.
ASSEMBLY Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp. Make sure the 1” motor hoses do not kink as the boom arm is moved into the stowing position.
ASSEMBLY HYDRAULIC TANK INSTALLATION Attach the tank mount to the main frame with the hardware shown in the parts section. Install all fittings and tubes into tank and tank filter as shown in parts section illustration. Insert tank sight glass into front side of the tank. Install the temperature sensor (optional) or pipe plug into the side of the tank. Place the tank in the mounting bracket on the main fame as shown in the parts section.
ASSEMBLY PREFORMED TUBE INSTALLATION Place the booms on the floor so that side with weldnuts is upward. If mounting a ditcher head, only the main boom tube installation is required. Locate all tube clamps and install them loosely in the welded nuts on the left side of the booms. Arrange the tubes and hoses as outlined in the parts section diagram. Install the smaller tube closest to the boom arm, being careful nut to pinch the tubes. Place the large tubes outside of the small tubes.
ASSEMBLY INSTALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-ring fittings requires that the O-ring, washer and nut (A) be up against the swivel body (B). Insert the swivel and turn in until the swivel is pointed in the right direction and O-ring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten.
ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”. The joystick is unchanged and provides a ratio-metric voltage signal. The neutral signal voltage is half or 50% of tractor supply voltage.
ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adaptation Potentiometers: Disconnect the Deutsch connectors from the actuators of the valve. Use a Volt/Ohm meter to measure signal voltage and adjust the signal adaptation potentiometers as needed. Pin #4 is tractor supply voltage.
ASSEMBLY MAIN BOOM: “A” Port, Boom UP: 7-9 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely.) “B” Port, Boom Down: 6-8 Seconds (Note: Extend secondary boom completely, roll deck to be level with ground, and raise the main boom to “full up”.
ASSEMBLY Assembly Section 2-24
ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to remain in good condition as a reminder to the operator, and should be replaced if damaged.
ASSEMBLY 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted equipment, the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64” center to center distance as shown below. Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this. Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference.
OPERATION OPERATION SECTION Cheetah Operation Section 3-1
OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The owner / operator / dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly, use, and maintenance of this equipment.
OPERATION Note that the travel lock feature is not used on the Cheetah boom mower, and the deck float feature should not be used with a rotary mower deck. The travel lock switch should remain in the “off” position at all times. Before operating the mower for the first time, confirm that the red travel lock wire from the far right terminal on the switch box has been capped, is not hooked to any other wires and has been left inside the cab.
OPERATION JOYSTICK CONTROL SWITCH BOX SAFETY SHIELD SWITCH MOWER RUN INDICATOR LIGHT TRAVEL LOCK SWITCH MOWER CONTROL SWITCH JOYSTICK MASTER SWITCH DECK FLOAT SWITCH The Mower Control switch turns the mower “ON” and “OFF. This switch is to be in the “OFF” position to start the tractor. If the switch is “ON” and the tractor ignition switch is turned to “ON” the red “mower run” indicator light will come on. However, the tractor will not start with the Mower Control switch in the “ON” position.
OPERATION Note: Pushing manual valve handles “out” or “away” from the tractor cab will bring the main boom “up”, secondary boom “out”, roll deck “out”, and swivel boom “aft”. Pulling manual handles toward cab will let main boom “down”, bring secondary boom “in”, roll deck “in”, swivel boom “forward”, and close the safety shield. The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position.
OPERATION JOYSTICK CONTROL The diagrams below and on page 3-6 show the functions that are performed through the use of the joystick controller.
OPERATION JOYSTICK FWD / BACK MOVES MAIN BOOM JOYSTICK LEFT / RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH (ON SWITCH BOX) OPERATES SAFETY SHIELD Cheetah Operation Section 3-7
OPERATION LEVER CONTROL AND FUNCTIONS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions 34206 The main control valve on the Tiger Boom Mower has four sections with tapered spools, located near the right side of the steering wheel. The malfunction of a section of the valve does not necessitate the replacement of the entire “bank”, only the faulty section.
OPERATION LEVER #1 MOVES MAIN BOOM LEVER #2 MOVES SECONDARY BOOM LEVER #3 MOVES DECK ROLL LEVER #4 MOVES BOOM SWIVEL LEVER #5 OPERATES SAFETY SHIELD Cheetah Operation Section 3-9
OPERATION UNSTOWING BOOM To unstow the boom from the boom rest, slowly lift the boom up and away from 3point mounted boom rest and cab. Damage to the mower or the tractor cab may result if operator does not exercise caution whenever stowing or unstowing the boom. MOWER OPERATION When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation.
OPERATION To ensure a clean cut, engine speed should be maintained at approximately 2200 – 2400 R.P.M. If the tractor slows to less than 1800 R.P.M., shift to the next lower gear. DO NOT ride the clutch, this will cause premature clutch failure. The engine should not be operated at any time at more than 2400 R.P.M. on the tractor tachometer. For cutting brush it is usually best to stop the tractor and swivel the boom and mower into foliage.
OPERATION Begin a pass at the top side of the trees and work down with each consecutive pass. When cutting trees and shrubs, use a lower speed to allow the knives time to cut as well as mulch the foliage. If bystanders approach within 300 feet while mower is in operation turn mower switch “OFF” immediately! After shutdown, never leave the tractor or allow bystanders to approach within 100 yards of the unit until all motion stops completely.
OPERATION Transporting unit by flatbed trailer: Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions. If tractor is over width, the turnbuckels on each side of the 3-point hitch can be adjusted to pull the boom rest and boom arm over.
OPERATION INSPECTION SHEETS Cheetah Operation Section 3-14
OPERATION BOOM MOWER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
MAINTENANCE SECTION Cheetah Maintenance Section 4-1
MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization.
MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below. Refer to the Detailed Maintenance section for further instructions on greasing. Copy and use the Daily Maintenance sheet located at the end of this section.
MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Filter (10 micron filter) Change Change after the first 50 hours only, then every 500 hours, yearly or if indicated by the restriction indicator. In-Line High Pressure Filter (10 micron filter) Change Change after the first 50 hours only, then every 500 hours, yearly or if indicated by the restriction indicator. Chain Coupling Check MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Hyd.
MAINTENANCE SYMPTOMS CAUSE Mower will not start or run, cont. 1. Electronic solenoid faulty Motor runs but will not cut. 1. Belts 2. Tensioner Motor turns slowly or not at all. Pump will not work Motor will not work 1. Contaminants restricting spool movement in valve body. 2. Suction lines obstructed 3. Low oil level 1. Excessive wear on internal parts 1. Excessive wear on internal parts REMEDY 1a. Without the tractor running, turn the mower switch to on.
MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your tractor parts.
MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Tractor Hydraulics Reservoir JD-20C MF M1135,M1141 FNHM2C134D (FNH201) Mower Hydraulics Cold Temperatures 0 F Start-Up Reservoir Normal Temperatures 10 F Start-Up Normal Temperatures 15 F Start-Up High Operating Temp.
MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS® SUPERCOATED™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED™ on both sides. CLEANING THE SUPERCOAT™ HARD-COAT 1. Wash with a mild solution of soap or detergent and lukewarm water. 2.
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather. The reservior should be filled to the top of the lower sight glass on the side of the tank. Do not over-fill.
MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
MAINTENANCE GREASING PIVOT POINTS - BOOM AND SWIVEL Locate grease zerks (8) on deck pivot assembly, (2) on deck end of secondary boom, (2) at main / secondary boom joint, and (2) at swivel end of main boom. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends every 8 hours or daily. GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing.
MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS: After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows: Knife mounting bolts (2ea) torque to 800 ft. lbs. lubricated Disk mounting bolts (6ea) torque to 204 ft. lbs dry or to 184 ft. lbs. lubricayed (loctite 271) TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service as follows: Torque the (6) bolts shown below to 357 ft. lbs. dry or 315 ft. lb.
MAINTENANCE GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (2), main boom pivot boss (2) and on both ends of the boom swivel cylinder. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play.
MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O.
MAINTENANCE GREASING BOOM CYLINDER PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. This procedure is to be used on the main boom cylinder, secondary boom cylinder, deck pivot, and swivel cylinders daily or at 8 hour intervals. BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set.
MAINTENANCE CHEETAH SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of the spindle housing. Be sure the spindle is assembled correctly. Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly.
MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing, so lubricant is sealed inside the housing. 4 – Install the spindle in the housing. Lightly press the spindle to seat the cone onto the spindle.
MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely. 2 – Position a magnetic base dial indicator on the outer diameter of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator will now measure accurately bearing end play. 3 – Tighten the bearing adjustment nut until there is .012 inch movement when the spindle housing is pried upward away from the vise jaws.
MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and lubricate zerk on coupler. ______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged. ______ Pivot points: Inject grease until it appears at ends.
MAINTENANCE Cheetah Maintenance Section 4-20
JD 5101E - CHEETAH BOOM MOWER PARTS SECTION Parts Section 5-1
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2.
PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: ASSEMBLY PAGE TRACTOR MNT. KIT - MAIN FRAME, 5101E 06101775 5-4 TRACTOR MOUNT KIT - HYDRAULICS 06101775 5-6 TRACTOR MNT.
TRACTOR MOUNT KIT - MAIN FRAME 5101E Parts Section 5-4
TRACTOR MOUNT KIT - MAIN FRAME 5101E ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 06300033 06300035 06300088 32642 23152 06520135 6T0375B 32519 22014 6T0389 06400307 24860 33880 21732 21725 06533004 06700090 06380012 06505044 21627 06505067 22018 06410352 06380014 33764 06505077 6T0649 TF4888 21833 25341 24860 21825 22421 21832 6T2260 06537004 24937 06410857 21631 21625 33764 1 1 1 1 1 1 1 1 1 1 1 4 22 4 6 4 AVAIL.
TRACTOR MOUNT KIT - HYDRAULICS 5101E Parts Section 5-6
TRACTOR MOUNT KIT - HYDRAULICS 5101E ITEM PART NO. QTY.
TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER Parts Section 5-8
TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER ITEM PART NO. QTY.
TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER Parts Section 5-10
TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER ITEM PART NO. QTY.
TRACTOR MOUNT KIT - WHEEL WELL TANK Parts Section 5-12
TRACTOR MOUNT KIT - WHEEL WELL TANK ITEM PART NO. QTY.
TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK Parts Section 5-14
TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK ITEM PART NO. QTY.
BOOM MOUNT KIT - BOOM SWIVEL / BOOM REST Parts Section 5-16
BOOM MOUNT KIT - BOOM SWIVEL / BOOM REST ITEM PART NO. QTY.
SWITCH BOX AND JOYSTICK 5101E Parts Section 5-18
SWITCH BOX AND JOYSTICK 5101E ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 06340031 33691 06770022 06520019 06520290 06520020 06400882 23113 32990 32829 33693 06510196 34264 34265 34266 25188 22016 21529 21527 21986 1 1 1 2 1 2 1 2 6 4 1 1 1 1 1 2 2 7 3 4 MT,BRKT,JYSTK,JD5101E JOYST,4AXIS,RH,DF,W/SUB-D CONN CAN,JYSTK,TRUCKAT,4WD MOUNT,RAM BALL,1 1/2",FLANGE MOUNT,RAM,BALL,DBL,1 1/2 MOUNT,RAM,ARM,1 1/2x4 5/8,STD RING,BOLT,MNT,JYSTK CAPSCREW,10MMX30MM(1.
LIFT VALVE - JOYSTICK CONTROL Parts Section 5-20
LIFT VALVE - JOYSTICK CONTROL ITEM PART NO. QTY.
CABLE CONTROLS - SCV ONLY ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 23865B 6T1251 06510100 34496 34332 21548 21986 21525 06410230 33534 32724 6T3951 27082B 21627 21636 06505100 CBL CTRL MT BRK,9030-FD40-JD60 CBL CTRL BOX,180 DEG SWITCHBOX,BOOM BRKT,SWITCHBOX,UNI CAPSCREW,1/4X9-1/4 NC CAPSCREW,1/4 X 9 NC LOCKWASHER,1/4 HEX NUT,1/4 NC SUPPORT,MNT,CNTRL BOX,JD5525 CAPSCREW,10MMX20MM(1.
CABLE CONTROLS - WITH MID-MOUNT VALVE ITEM PART NO. QTY.
LIFT VALVE - CABLE CONTROL, CAB Parts Section 5-24
LIFT VALVE - CABLE CONTROL, CAB ITEM PART NO. QTY.
POLYCARBONATE SAFETY WINDOW - 5101E, CAB ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 06490014 06490013 31965 21584 21575 33477 06410268 06410269 21529 21986 21525 27508 6T2619 34948 * 06537005 1 POLYCARB, FRMD, REAR 1 POLYCARB, FRMD, DOOR 25’ TRIM SEAL 2 CAPSCREW, 5/16” X 2” 6 HEX NUT, 5/16” NC 2 VIBRATION ISOLATOR 1 TOP BRACKET 1 BOTTOM BRACKET 2 CAPSCREW, 1/4” X 3/4” NC 2 LOCKWASHER, 1/4” 2 HEX NUT, 1/4” NC 2 CAPSCREW, 8MMX20MM(1.
SOLENOID VALVE SWITCH AND WIRING ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 * RE37651 24204 6T3965 6T3934 6T3931 REF 1 OPT. OPT. OPT. OPT.
WHEEL SPACER ITEM PART NO. QTY.
WHEEL WEIGHT ASSEMBLY ITEM PART NO. QTY.
Parts Section 5-30
CHEETAH BOOM MOWER COMMON PARTS SECTION
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2.
PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: PAGE CHEETAH QUICK COUPLERS 6-4 CHEETAH BOOM ARM ASSY 6-6 CHEETAH ROTARY MOWER DECK 6-8 CHEETAH ROTARY PIVOT ASSY. 6-10 DAN FOSS VALVE BREAKDOWN 6-12 HUSCO VALVE BREAKDOWN 6-14 CHEETAH ROTARY MOTOR 6-20 ROTARY SPINDLE ASSY. 6-22 CHEETAH FLAIL HEAD ASSY. 6-24 CHEETAH FLAIL - CUTTER SHAFT ASSY.
CHEETAH QUICK COUPLERS - MAIN BOOM Cheetah Common Section 6-4
CHEETAH QUICK COUPLERS - MAIN BOOM ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 34392 06503027 06503028 33555 * * 2 2 2 2 REF. REF.
CHEETAH BOOM ARM ASSEMBLY Cheetah Common Section 6-6
CHEETAH BOOM ARM ASSEMBLY ITEM PART NO. QTY.
CHEETAH ROTARY MOWER DECK Cheetah Common Section 6-8
CHEETAH ROTARY MOWER DECK ITEM PART NO. QTY.
CHEETAH ROTARY PIVOT ASY.
CHEETAH ROTARY PIVOT ASY. ITEM PART NO. QTY.
DAN FOSS VALVE (06502095) Cheetah Common Section 6-12
DAN FOSS VALVE (06502095) ITEM PART NO. QTY.
5SP HUSCO - POWER BEYOND (33500) Cheetah Common Section 6-14
5SP HUSCO - POWER BEYOND (33500) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO.
5SP HUSCO - OPEN CENTER (34287) Cheetah Common Section 6-16
5SP HUSCO - OPEN CENTER (34287) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO.
4SP HUSCO LIFT VALVE - FLAIL - OPEN CENTER (27671) Cheetah Common Section 6-18
4SP HUSCO LIFT VALVE - OPEN CENTER (27671) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO.
CHEETAH ROTARY MOTOR Cheetah Common Section 6-20
CHEETAH ROTARY MOTOR ITEM PART NO. QTY.
ROTARY SPINDLE ASSEMBLY Cheetah Common Section 6-22
ROTARY SPINDLE ASSEMBLY ITEM PART NO. QTY.
CHEETAH FLAIL HEAD ASSY.
CHEETAH FLAIL HEAD ASSY.
CHEETAH FLAIL - CUTTER SHAFT ASSY.
CHEETAH FLAIL - CUTTER SHAFT ASSY. ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 31723 21679 31955 31916 31917 33904 33905 33555 33802 33925 6T2419 33736 33714 33801 33721 33720 33719 33800 33927 33928 6T123 1 4 1 4 4 1 1 2 1 20 20 20 20 1 20 20 20 1 2 2 12 CLAMP KIT,TBF50 CAPSCREW, 7/16" X 1" NC PLATE, TOP, CLAMP, TBF POST, CLAMP, HOSE, 3000PSI CUSHION, CLAMP, HOSE, 3000PSI HOSE, 1" X 102" (FJX X FJX) HOSE, 1" X 94" (FJX X FJX) ADAPTER, 1"MORB X 1"MJIC CUTTERSHAFT, ASSY, GRASS, CHEETAH CAPSCREW,9/16 x 3.
CHEETAH FLAIL MOTOR Cheetah Common Section 6-28
CHEETAH FLAIL MOTOR ITEM PART NO. QTY.
CHEETAH CYLINDER BREAKDOWNS Cheetah Common Section 6-30
CHEETAH CYLINDER BREAKDOWNS ITEM 1 2 3 4 5 6 7 8 2” X 6” CYLINDER # 6T7022 PART NO. QTY. DESCRIPTION 9 10 11 12 13 14 15 6T0162D 6T0165D 6T0167D 6T0170D 6T0173D 6T0179D 6T0176D 6T0178D 6T0187D * * * * * * * ITEM 2 1/2” X 12” CYLINDER # 33731 PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 1 1 1 1 1 1 4 1 AVAIL 1 1 1 N/A 1 2 1 9 10 11 12 13 14 15 33833 33834 33835 33836 33837 33838 33840 33842 33843 * * * * * * * ITEM 2 1/2” X 11 1/2” CYLINDER # 34275 PART NO. QTY.
CHEETAH CYLINDER BREAKDOWNS Cheetah Common Section 6-32
CHEETAH CYLINDER BREAKDOWNS ITEM 1 2 3 4 5 6 7 8 3 1/2” X 14” CYLINDER # 33703 PART NO. QTY. DESCRIPTION 9 10 11 12 13 14 15 33822 33823 33824 33825 33826 33827 33829 6T0178 33832 * * * * * * * ITEM 4” X 14” CYLINDER # 33702 PART NO. QTY.
RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. 1 2 3 4 5 6 7 06505044 28583 06505045 06505046 06505047 06505048 35259 06505049 QTY. DESCRIPTION AVAIL FILTER ASSY SAE 10 MICRON 4 CAPSCREW,8MMX25MM(1.
BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY.
BOOM TRAVEL LOCK DETAILS Danfoss Switch Box Husco Switch Box TRAVEL LOCK SWITCH TRAVEL LOCK SWITCH OLDER UNITS ONLY, SWITCH ON NEWER MODELS IN SWITCHBOX Refer to your switchbox before drilling hole or wiring. For cab units, drill a hole in an open area on the right side of the dash panel and install the toggle switch. For non-cab units, use the mounting bracket included to install the toggle switch on the under side of the valve stand.
SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. 7 - MOWER WILL NOT ROTATE AT FULL SPEED - limited power. 3 thru 5 - MOWER BLADE WILL NOT STOP - blade will not stop in proper time. 7 thru 9 CORRECTIVE STEPS: 1.
JOYSTICK SWITCHBOX SERVICE PARTS ITEM 1 2 3 4 5 6 7 8 9 10 P/N 06510196 33811 33813 34532 34540 6T3923 06514006 06550044 35226 35227 QTY.
JOYSTICK SWITCHBOX SCHEMATIC (06510196) Cheetah Common Section 6-39
HUSCO CONTROLS SWITCHBOX ITEM 1 2 3 4 5 6 7 8 9 P/N QTY.
PAGE INTENSIONALLY LEFT BLANK Cheetah Common Section 6-41
OPTIONAL PUMP GUARD KIT ITEM PART NO. QTY.
OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY.
TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attempting to hold spool in neutral position). With tractor engine running, operate the valve section with the manual handle. If function operates normally, continue with electronic inspection. If function does not operate normally, continue with hydraulic inspection. Electronic inspection.
TROUBLESHOOTING Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hose supplying oil from the pump to the inlet), on the workport that is not operating, and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi, LS = 0, workport – pressure on cylinder or function. LS pump – P should equal pump standby pressure, LS = 0, workport – pressure on cylinder or function.
HYDRAULIC - TROUBLESHOOTING GUIDE Cheetah Common Section 6-46
ELECTRICAL - TROUBLESHOOTING GUIDE Cheetah Common Section 6-47
NOTES Cheetah Common Section 6-48
WARRANTY SECTION Warranty Section 7-1
.
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember, SAFETY IS YOU! Your safety and the safety of those around you depends on YOU. Common sense should play a large role in the operation of this machine.
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators. OWNER REQUIREMENTS: 1. 2. 3. 4.
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