TRIPLE FLAIL ASSEMBLIES Current as of 10/29/2010 JD 5520 CAB, WOC PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.
TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in this manual.
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower. We recommend that you read carefully the entire manual before operating the unit.
TABLE OF CONTENTS SAFETY_____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION_______________________ 2-1 OPERATION SECTION_________________________________ 3-1 MAINTENANCE SECTION______________________________ 4-1 PARTS SECTION_____________________________________ 5-1 Parts Ordering Guide_______________________________ 5-2 Parts Table of Contents______________________________ 5-3 Common Parts Section___________________________
SAFETY SAFETY SECTION Triple Flail Safety Section 1-1
SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision.
SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tractor and all moving parts are completely stopped. (SG-12) DANGER! Start tractor only when properly seated in the tractor seat.
SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss.
SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured.
SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely.
SAFETY DANGER! WARNING! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
SAFETY DANGER! Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully.
SAFETY DANGER! Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) WARNING! WARNING! DANGER! WARNING! WARNING! Do not let the Blades turn when the Mower Deck is raised for any reason, including clearance or for turning.
SAFETY DANGER! The flail cutter shaft is designed for standard rotation (same rotation as the tractor wheels during forward travel). Never operate the cutter shaft in the reverse rotation. Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head. WARNING! The rotating parts of this machine continue to rotate even after the PTO has been turned off.
SAFETY PART NO.
SAFETY PART NO. LOCATION 24028 MOWER DECK 10” x 5.
SAFETY PART NO.
SAFETY PART NO.
SAFETY PART NO.
SAFETY 34852 HYDRAULIC TANK D538 ON MOWER HEAD Triple Flail Safety Section 1-17
SAFETY ITEM PART NO. QTY. DESCRIPTION 1 50023 00776031 33997 AVAIL 1 1 * * * AVAIL 1 1 1 4 MANUAL CANISTER COMPLETE ROUND MANUAL CANISTER DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL SPECIFIC PRODUCT MANUAL E M I SAFETY MANUAL FRONT ADHESIVE PAD REAR ADHESIVE PAD ZIP TIE 14” LONG 2 3 4 5 6 7 8 9 * 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator.
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
SAFETY Triple Flail Safety Section 1-20
ASSEMBLY SECTION Assembly Section 2-1
ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received! Use a floor jack, hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not.
ASSEMBLY ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands and adjust tires / rims all the way out. Follow the instructions in the tractor owners manual for adjusting tires and rims. NOTE: This may require switching the wheels to opposite sides of tractor. Do not reinstall wheels onto tractor until valve has been mounted (cab), and all hoses have been installed HEATER LINE MODIFICATION (CAB UNITS) Some later modles require heater line modifications. Drain the anti-freeze from the tractor.
ASSEMBLY CABLE CONTROL LEVER STAND On the corner cab post, mark a point at 1-3/8” from the windshield and 22 ½” from thefloor; then cut a ¾” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket. The rear corner of the cable control stand is placed approximately 5 ¾” from the edge of the mat. The front edge of the stand is up against the corner cab post and the door sill lip of the mat.
ASSEMBLY SWITCH BOX WIRING The floor covering will need to be removed to route the wires to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the four wires from the switch box with plastic wire wrap provided. Route the wires from the switch box down to the floor and under the floor matt to the front console panel. From there, run the wires with the existing wires that go to the front console panel.
ASSEMBLY VALVE MOUNTING PLATE (CAB UNITS) With the rear window opened, three holes will need to be drilled for installing the valve mounting plate. For best results assemble the valve mounting strap to the mounting plate with the hardware as shown in the part section. Next place the assembled mounting plate in position and adjust for proper fit to the tractor. Refer to the diagram below for location and fit of the mounting plate. Then mark the outside edges of the mounting plate onto the window fame.
ASSEMBLY SECTIONAL VALVE MOUNTING (WO/CAB) Refer to the parts section, lift valve page for hardware and location of components. First, attach control valve stand to the top of the main frame mast with cap-screws, lock-washers and hex nuts. NOTE: The mounting plate should face the rear of the tractor. Attach the 4-spool control valve to the stand using the hardware noted in the parts section. One cap-screw must be used to secure the switch box to the under side of the valve stand.
ASSEMBLY Assembly Section 2-8
ASSEMBLY PRESSURE LINE INSTALLATION (CAB UNITS) The hydraulic pressure line will be plumbed into the tractor hydraulic pump. Locate the pressure hard line between the pump and remotes near the right rear axle, remove the hard line (refer to the illustration below and the Parts Section). After the hard line is removed then connect a hose from the tractor pump to the Tiger lift valve bottom rear port (pressure).
ASSEMBLY POWER BEYOND INSTALLATION (CAB UNITS) To install the power beyond lines from a Husco lift valve to the tractor remote valve, locate the port on the bottom of the tractor remote valve where the hard line had been previously removed. Next connect a hose to the bottom of tractor remote valve, then to the top front port on the Husco lift valve. This procedure is followed when mounting a Husco lift valve on a John Deere.
ASSEMBLY POWER BEYOND INSTALLATION (NON CAB) To install the power beyond lines from a Tiger lift valve to the tractor hydraulic valve, locate the port on the bottom front of the tractor hydraulic valve. Next connect a hose to the bottom front of tractor hydraulic valve, then to the top front port on the Tiger lift valve. This procedure is followed when mounting a Husco lift valve on a John Deere. For more information refer to the Parts Section pages for a complete diagram of the tractor valve hookup.
ASSEMBLY INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pipe fitting, wrap the threads clockwise (looking at the end) with teflon tape. In this way, the tape will be tightened when installed. NOTE: It is not necessary to tape O-ring fittings, or those installed in swivels. MAIN FRAME MOUNTING Raise front of tractor as needed and slide the main frame under tractor from right hand side. With an overhead hoist and / or jack-stands, raise the frame up to the correctly matching mounting holes.
ASSEMBLY GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application. When mounting the suction hose between the pump and the tank, the stainless steel bands that are provided must be used. CAUTION: DO NOT use regular hose clamps for this purpose. For protection of hoses in contact with metal edges, wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed.
ASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the commons section. These fittings should be positioned to face the butt end of the cylinder. Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis.
ASSEMBLY DECK MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting ears. Using a clevis pin and roll pins, connect the pivot arm to clevis on draft beam. NOTE: Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below. Also make sure the cutout on the pivot arm faces into tube of draft beam.
ASSEMBLY DECK / MOTOR FEEDLINE Install the 1” hoses from the motor to the solenoid valve. Refer to the parts section for detailed information about hoses and fittings for this application. Install split hoses around hydraulic hoses where they contact sharp edges, or any other edges that may rub hoses. Be sure that all grease zerks are installed in the draft beam pin bosses. Grease all areas of the draft beam according to the instructions in the maintenance section.
ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch, drill holes to match, and 30 AMP breaker mounting tab, mount in dry and well protected area. Secure with 3/8” x 1” capscrews, lockwashers, and hex nuts. A.) RED 6 GA. wire from terminal (D) to +12 volt battery post on starter solenoid. B.) RED 14 GA. wire from terminal (C) to +12 terminal on fuel pump. C.) GREEN 14 GA. wire from terminal (B) to negative ground. D.) RED 8 GA. wire from terminal (A) to 30 AMP breaker. E.) RED 14 GA.
ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to remain in good condition as a reminder to the operator, and should be replaced if damaged. Double check that all pivot points have been greased.
OPERATION OPERATION SECTION Triple Flail Operation Section 3-1
OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The owner / operator / dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly, use, and maintenance.
OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders within 300 feet of the machine when mower is in operation. Be sure the ball valves on the mower hydraulic tank are OPEN before starting the tractor.
OPERATION The rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above. The left and right mower on/off switches are mounted to the four spool valve or the cable controls for cab and non-cab units respectively. Read and follow the mower operation section closely for instructions on how to operate them.
OPERATION The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp. If the mower begins to vibrate, stop the tractor, check for wire wrapped in the spindle or damaged knives. When replacing knives, replace all knives with new knives to ensure proper balance so the mower will not vibrate. Severe vibration will result, if knives with unequal wear are used. Follow the instructions in the maintenance section closely when replacing knife blades.
OPERATION TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. Raise the draft beam to it’s highest position. Raise the side mower until the deck stops against the draft beam. Raise the rear mower with the 3-point hitch control lever. The unit is now in position for self transportation.
OPERATION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss.
OPERATION Triple Flail Operation Section 3-8
OPERATION INSPECTION SHEETS Flail Mower PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
OPERATION TRACTOR PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is resting on the ground (or is securely blocked up and supported) and all hydraulic pressure has been relieved.
MAINTENANCE MAINTENANCE SECTION Triple Flail Maintenance Section 4-1
MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization.
MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below. Refer to the Detailed Maintenance section for further instructions on greasing. Copy and use the Daily Maintenance sheet located at the end of this section.
MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Filter (10 micron filter) Change Change after first 50 hours only, then every 500 hours or yearly In-Line High Pressure Filter (10 micron filter) Change Change after first 50 hours only, then every 500 hours or yearly MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Add as needed Hyd. Tank Breather Clean / Check / Replace Clean or replace Element as required Rear Tire Type Max P.S.I. 480/80R38 18.4-34 18.
MAINTENANCE SYMPTOMS CAUSE Oil Temperature rises 1. Low oil level above 200 deg. F 2. Kinked/blocked hoses 3. Worn pump / motor Mower will not start 1. Blown fuse or run 2. Ball valves closed 3. Low oil level 4. Line leak 5. Electronic solenoid faulty Motor runs but will not cut. 1. Belts 2. Tensioner Motor turns slowly or not at all. Pump will not work 1. Contaminants restricting spool movement in valve body. 2. Suction lines obstructed 3. Low oil level 1.
MAINTENANCE Motor will not work 1. Excessive wear on internal parts 1. Disassemble and repair. NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front cover of this manual.
MAINTENANCE TORQUE SPECIFICATIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit.
MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Tractor Hydraulics Reservoir JD-20C MF M1135,M1141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold Temperatures 0 F Start-Up Normal Temperatures 10 F Start-Up Normal Temperatures 15 F Start-Up High Operating Temp.
MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS® SUPERCOATED™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED™ on both sides. CLEANING THE SUPERCOAT™ HARD-COAT 1. Wash with a mild solution of soap or detergent and lukewarm water. 2.
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing the breather. The reservior should be filled to the top of the lower sight glass on the side of the tank. Do not over-fill.
MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 model) Locate the bottom of the High Pressure Bowl, and use the appropriate spanner wrench –or- ratchet that matches the hex pattern.
MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hours of service. With the cutter head lowered, locate the grease zerks on the linkage and pivot bosses.
MAINTENANCE GREASING THE REAR DRIVE BEARING AND EXTENSION COUPLER SHAFT Locate the grease zerks for the rear flail drive extension shaft. Make sure the zerks are clean before injecting grease. One pump of grease into flange zerk and shaft coupler once every day or for every 8 hours of service. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play.
MAINTENANCE ADJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket lock nuts. Loosen the adjustment rod lock nut and turn the adjustment rod to adjust the cutting height. The cutting height is indicated by the end of the adjustment rod on the cutting height decal. When cutting height has been achieved, tighten the ground roller bracket lock nuts and the adjustment rod lock nut securely. Be sure both sides of the flail are adjusted the same.
MAINTENANCE GREASING P.T.O. SHAFTS After bringing the tractor to a complete stop, shut off the engine and remove the P.T.O. shaft from the tractor. Slide the shaft apart to expose the grease zerk. Grease the shaft with 5 pumps of grease and the U-joints until grease protrudes from caps per the scheduled interval in the maintenance section. BALL VALVES The ball valves at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures.
MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals. CAUTION: Over greasing may cause premature seal failure.
MAINTENANCE GREASING THE IDLER TENSION ARMS Locate the access holes and grease zerks in the belt shields of the side and rear flails. Normal conditions require one pump daily or every 8 hours of service with multi purpose grease. IDLER TENSIONING Locate the idler tensioning rod for each flail. Loosen the locking nut. Turn the adjusting nut until the washer in between the spring and nuts is flush with the spring housing or guide. Tighten locking nut securely.
MAINTENANCE ROSTA TENSIONER - STD DTY REAR FLAILS Remove the guard over the belt shield. Then remove the belt shield that covers the tensioner, belt and sheaves. BELT SHIELD CUTTERSHAFT GUARD Place a straight edge over both sheaves and measure the belt tension(See TENSIONER MEASUREMENT PROCEDURE). To adjust the Rosta Tensioner, first, loosen the Rosta Stop and Rosta bolt that secures the Rosta to the flail. Next use the Wrench (PN# 06401023 available) to adjust the tension of the belt.
MAINTENANCE TENSIONER MEASUREMENT PROCEDURE 1. Measure the Belt Span (SEE SKETCH). 2. Position the bottom of the Large “O” Ring on the Span Scale at the measured Belt Span. 3. Set the Small “O” Ring on the Deflection Force Scale to zero. 4. Place the tension gauge squarely on the belt at the center of the belt span. Apply a force on the plunger perpendicular to the belt span until the bottom of the Large “O” Ring is even with the bottom of a straight edge laid across the sheaves. 5.
MAINTENANCE REVERSING MOWER ROTATION OF SIDE AND REAR HYDRAULIC FLAIL MOWERS To reverse the rotation of the side and hydraulically driven rear flail, a different idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. Part No. TF4345 is used in reverse rotation. When before attempting this procedure be sure all dirt is cleaned away from the motor and around all hose connections. This is to prevent the oil from becoming contaminated.
MAINTENANCE Now disconnect the hoses and fittings from the motor and remove the taper-lock hub and pulley from the motor by removing the three hub bolts from the existing positions and inserting simultaneously into the threaded holes. Remove the four bolts holding the motor. Rotate the motor 180° so the hump is opposite the prior position. Reinstall the motor bolts and torque to 75 ft. lbs. Reconnect the hoses and fittings to the motor in the same configuration as before, i.e.
MAINTENANCE REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P.T.O. drive shaft from the right angle gear box. Remove the gear box from the flail frame and lay down flat so that gear oil does not leak out. Switch the top breather vent plug with the drain plug on the bottom. Remove the input shaft guard.
MAINTENANCE Remove the belt shield. Then remove the adjusting nuts, washer and spring from the idler tensioning rod. Remove the clevis rod and small bushing from the idler arm. Remove the idler arm with the pulley attached. Remove the idler pulley from the idler arm and install the pulley on the other end of the idler arm. Reinstall the idler arm in the pivot bracket. For standard cut rotation the pulley is toward the front, for reverse rotation with smooth knives, the idler pulley is toward the rear.
MAINTENANCE STANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower. 2 – Assemble knives, bushings, collars, bolts and nuts as shown in part section of manual. 3 – Install locking hex nut so that the flat face of nut is towards the knife. 4 – Torque nut to 35 FT. LBS. Knife must swing freely.
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface, shut “OFF”, and cold, (at ambient temperature). Remove the fluid level plug located on the side of the gear box. The gear box should be filled to the bottom of the fluid level hole. If nessecary, use 75 - 90 wt. PAO Synthetic Extreme Pressure Gear Lube to raise level to bottom of the hole. Do not over-fill.
MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and lubricate at zerks. ______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged. ______ Pivot points: Inject grease until it appears at ends.
JD 5520 TRIPLE FLAIL, CAB, WOC PARTS SECTION Parts Section 5-1
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2.
PARTS SECTION TABLE OF CONTENTS SECTION TRACTOR SPECIFIC PARTS: ASSEMBLY PAGE TRAC. MT. KIT – MAIN FRAME, 5520-CAB 06100935 5-4 TRAC. MT.
TRACTOR MOUNT KIT - MAIN FRAME, CAB, 5520 Parts Section 5-4 10-2-02
TRACTOR MOUNT KIT - MAIN FRAME, CAB, 5520 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 PART NO.
TRACTOR MOUNT KIT - MAIN FRAME, WOC, 5520 Parts Section 5-6 10-2-02
TRACTOR MOUNT KIT - MAIN FRAME, WOC, 5520 ITEM PART NO. QTY.
TRACTOR MOUNT KIT - FUEL TANK, CAB, 5520 Parts Section 5-8 11-20-01
TRACTOR MOUNT KIT - FUEL TANK, CAB, 5520 ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 34377 34362 31065 31064 31058A 31146A 25391 21643 22016 27081 21993 21625 21630 * 1 1 4 1 1 1 1 1 3 1 3 3 1 REF.
TRACTOR MOUNT KIT - HYDRAULICS 5520 Parts Section 5-10 12-18-02
TRACTOR MOUNT KIT - HYDRAULICS 5520 ITEM PART NO. 2 3 4 6 7 8 10 11 12 13 14 15 16 17 18 20 21 22 23 24 26 27 28 29 30 31 32 33 34389 34309 34655 34656 TF4431 34382 TF4852 TF4887 6T0649 34115 34117 33554 33555 6T3200 6T1823 * * 34390 34385 34384 21644 21625 21988 6T2665 22016 * * * QTY.
LIFT VALVE - 4SP CAB 5520 Parts Section 5-12 10-2-02
LIFT VALVE - 4SP CAB 5520 ITEM PART NO. QTY.
LIFT VALVE - 4SP WOC 5520 Parts Section 5-14 11-20-01
LIFT VALVE - 4SP WOC 5520 ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 27411 32429 TB1017L 27400 33367 34397 34399 34398 33746 6T3198 31171 30548 32678 33293 33383 * * * 21631 21988 21625 27979 6T3927 21534 21986 21525 6T3957 32359 32360 32361 * * 1 1 4 1 1 1 2 2 3 10 1 3 1 1 2 REF. REF. REF. 4 4 4 1 1 2 2 2 1 2 2 2 REF. REF. VALVE VALVE STAND LEVER ASSY.
DRAFT BEAM - RIGHT HAND Parts Section 5-16 11-20-01
DRAFT BEAM - RIGHT HAND ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 29 30 31 32 33 34 35 36 37 32164 30481 32215 TF4500A TF4506B TF4507B 30126B 6T3001 TF4519 6T3207 6T3211 TB1033 06537021 6T3005 6T3004 6T2614 TB3010 23724 22973A 22076 22077 34244 34396 6T4258 22847 21635 21988 21625 21688 21989 21675 * 06520004 06531001 1 1 1 1 1 1 2 1 2 1 4 3 6 1 1 1 2 3 2 2 2 3 3 1 2 2 2 2 3 3 3 REF.
DRAFT BEAM - LEFT HAND Parts Section 5-18 11-20-01
DRAFT BEAM - LEFT HAND ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 29 30 31 32 33 34 35 36 37 32165 30481 32215 TF4500A TF4506B TF4507B 30126B 6T3001 TF4519 6T3207 6T3211 TB1033 06537021 6T3005 6T3004 6T2614 TB3010 23724 22973A 22076 22077 34244 34396 6T4258 22847 21635 21988 21625 21688 21989 21675 * 06520004 06531001 1 1 1 1 1 1 2 1 2 1 4 3 6 1 1 1 2 3 2 2 2 3 3 1 2 2 2 2 3 3 3 REF.
HYDRAULIC COOLER - WOC 5520 Parts Section 5-20 1-3-02
HYDRAULIC COOLER - WOC 5520 ITEM PART NO. QTY. DESCRIPTION 1 * * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * * * 34374 TF4619 TF4614 32053 30185A 32495 32499 21741 21743 21990 21725 34401 34402 21638 22016 TB3031 21627 28053 27053 TF4615 TF4616 TF4618 1 AVAL AVAL 1 4 2 4 4 4 16 16 1 1 1 1 1 1 1' AVAL 2 2 2 COOLER ASSY COOLER COOLER COIL COOLER SHELF CANOPY BRACKET - 2INSIDE, 2 OUTSIDE OF R.O.P.S.
STEEL CANOPY - OPTIONAL ITEM PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 6T6902A 28053 31941 31942 30185A 32495 32499 21730 22018 21990 21725 21741 21743 * QTY. DESCRIPTION 1 STEEL CANOPY 4.8' TRIM LOCK 1 CANOPY BRACKET - LEFT HAND 1 CANOPY BRACKET - RIGHT HAND 4 CANOPY BRACKET - 2 INSIDE, 2 OUTSIDE OF R.O.P.S. 2 ROLL BAR BRACKET 4 RETAINING PLATE 6 CAPSCREW - 1/2" X 1 1/4" 6 FLATWASHER - 1/2", WIDE 22 LOCKWASHER - 1/2" 22 HEX NUT - 1/2" 8 CAPSCREW - 1/2" X 4" 8 CAPSCREW - 1/2" X 5" REF.
HYDRAULIC COOLER - CAB 5520 ITEM PART NO. QTY. DESCRIPTION 1 * * 2 3 4 5 6 7 8 9 10 11 * * * 34374 TF4619 TF4614 34372 34373 33260 34375 34402 21632 22016 21627 30379 27053 TF4615 TF4616 TF4618 1 COOLER ASSY.
SOLENOID VALVE SWITCH AND WIRING ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 34522 6T3923 6T3924 6T3934 6T3931 6T3927 PT3905A 30260 34325 AVAIL SWITCH BOX ASY (COMPLETE) 1 INDICATOR LIGHT 1 FUSE HOLDER OPT. TEMPERATURE GAUGE OPT.
TRIPLE MOWER COMMON SECTION COMMON PARTS SECTION Common Section 6-1
TABLE OF CONTENTS SECTION SPECIFIC PARTS PAGE DRAFT BEAM - LEFT HAND DRAFT BEAM - RIGHT HAND 6-4 6-6 STD DUTY 63” SIDE DECK STD DUTY 75” SIDE DECK STD DUTY SIDE FLAIL DRIVE ASSEMBLY 6-8 6-12 6-16 HVY DUTY 75” SIDE DECK HVY DUTY 90” SIDE DECK HVY DUTY SIDE FLAIL DRIVE ASSEMBLY 6-18 6-22 6-26 STD DUTY 75” REAR DECK STD DUTY 90” REAR DECK STD DUTY REAR FLAIL DRIVE ASSY STD DUTY PTO DRIVE ASSY 6-28 6-32 6-36 6-38 HVY DUTY 75” REAR DECK HVY DUTY 75” REAR DRIVE ASSEMBLY HVY DUTY 90” REAR DECK HVY DUTY 9
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2.
DRAFT BEAM - LEFT HAND Triple Gang Flail Common Section 6 - 4
DRAFT BEAM - LEFT HAND ITEM PART NO. QTY.
DRAFT BEAM - RIGHT HAND Triple Gang Flail Common Section 6 - 6
DRAFT BEAM - RIGHT HAND ITEM PART NO. QTY.
STD DUTY 63” SIDE FLAIL, STANDARD ROTATION Triple Gang Flail Common Section 6 - 8
STD DUTY 63” SIDE FLAIL, STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 32433 32224 28665A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28650A 6T2330 6T2331 28086A 30013 28743 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 1 1 1 8 8 18 40 1 4 6 6 2 2 2 2 12 2 1 8 8 2 9 1 64 32 32 32 * 2 2 8 8 2 2 1 1 22 44 BONNET,63,STD,T3F,RH (RIGHT FLAIL) BONNET,63,STD,T3F,LH (LEFT FLAIL) BAFFLE,63,STD ROT-
STD DUTY 63” SIDE FLAIL, REVERSE ROTATION Triple Gang Flail Common Section 6 - 10
STD DUTY 63” SIDE FLAIL, REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 32433 32224 28969A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28650A 6T2330 6T2331 28086A 30013 28743 28744 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 28184A 1 1 1 8 8 18 40 1 8 8 8 2 2 2 2 12 2 1 8 8 2 9 1 1 64 32 32 32 * 2 2 8 8 2 2 1 1 22 44 32 BONNET,63,STD,T3F,RH (RIGHT FLAIL) BONNET,63,STD,T3F,LH (LEFT FLAIL) T
STD DUTY 75” SIDE FLAIL, STANDARD ROTATION Triple Gang Flail Common Section 6 - 12
STD DUTY 75” SIDE FLAIL, STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 06320109 06320108 28737 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28738 6T2330 6T2331 28086A 30013 28747 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 1 1 1 8 8 18 40 1 4 6 6 2 2 2 2 12 2 1 8 8 2 9 1 80 40 40 40 * 2 2 8 8 2 2 1 1 22 44 BONNET,75,STD,T3F,RT (RIGHT FLAIL) BONNET,75,STD,T3F,LT (LEFT FLAIL) BAFFLE,75,STD
STD DUTY 75” SIDE FLAIL, REVERSE ROTATION Triple Gang Flail Common Section 6 - 14
STD DUTY 75” SIDE FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 06320109 06320108 28969A 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28738 6T2330 6T2331 28086A 30013 28747 28748 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 28184A 1 1 1 8 8 18 40 1 8 8 8 2 2 2 2 12 2 1 8 8 2 9 1 1 80 40 40 40 * 2 2 8 8 2 2 1 1 22 44 40 BONNET,75,STD,T3F,RT (RIGHT FLAIL) BONNET,75,STD,T3F,LT (LEFT FLAI
STD DUTY SIDE FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 16
STD DUTY SIDE FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 2 REF. 32287 32286 21700 TF3620A 27938 40496 PT3611A 06504065 TF3041 TF3013 TF3040 32252 28723 28703B 21584 21987 06504028 26142A 21732 21990 21725 21630 22016 21988 27580 28682 TB3031 21638 22016 21625 34117 * * * 1 1 2 1 1 1 1 1 1 1 1 2 1 1 6 6 1 1 5 5 5 3 2 4 2 1 1 1 1 1 2 REF REF BONNET - REFER TO HEAD PARTS RIGHT MOTOR MOUNT LEFT MOTOR MOUNT HEX NUT, 1/2", NF SPRING,TENSIONER BUSHING,MACH,1ODx1/2IDx14GA.
HEAVY DUTY 75” SIDE FLAIL, STANDARD ROTATION Triple Gang Flail Common Section 6 - 18
HEAVY DUTY 75” SIDE FLAIL, STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 1 2 21499A 21478A TF1402A TF1002A 21677 33714 34011 TF1002 TF1020 28738 TF1045B 6T2330 TF1018 06200347 31204 06530217 06533006 06520028 06520029 06520027 TF4333A TF4334 TF4335 TF4336 21399 TF1040 TF4371 TF4370 23272A 27526 TF1029 TF1016 06520242 21632 22016 21625 6T2283 6T2615 21732 21990 21725 6T2331 21730 23293 06530001 6T2291 21731 33608 33613 1 1 1 1 40 80 40 1 40 1 2 8 2 * 2 8 12 2 2 2 2 1 1 4 2 1 1 1 1 1 2 1 1 30 60 40 10 10
HEAVY DUTY 75” SIDE FLAIL, REVERSE ROTATION Triple Gang Flail Common Section 6 - 20
HEAVY DUTY 75” SIDE FLAIL REVERSE ROTATION ITEM P/N 1 1 2 21499A 1 BONNET,75,HD,T3F,RT (RIGHT) 21478A 1 BONNET,75,HD,T3F,LF (LEFT) TF1402A 1 BAFFLE,FLAIL,75HD (STANDARD ROTATION ONLY) TF1002A 1 CUTSHFT ASSY,75HD,STD KNIVE 21677 40 NYLOCK NUT,7/16 NC 33714 80 KNIFE,FLAIL,STANDARD 34011 40 CAPSCREW,7/16x3 7/16,NC GR8 TF1002 1 CUTTERSHAFT,75,HD TF1020 40 KNIFE MTG CLEVIS,FLAIL 28738 1 GROUND ROLLER,75 TF1045B 2 STUB SHAFT,GROUND ROLLER 6T2330 8 CAPSCREW,SKT HD,7/16X1-1/2NC TF1018 2 BEARING,FLANGE,2-3/16 062
HEAVY DUTY 90” SIDE FLAIL, STANDARD ROTATION Triple Gang Flail Common Section 6 - 22
HEAVY DUTY 90” SIDE FLAIL, STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 1 2 22083A 22084A TF1502A TF1102A 21677 33714 34011 TF1102 TF1020 27972A TF1045B 6T2330 TF1018 06200347 31204 06530217 06533006 06520028 06520029 06520027 TF4333A TF4334 TF4335 TF4336 21399 TF1040 TF4371 TF4370 23272A 27526 TF1135 TF1116 06520243 21632 22016 21625 6T2283 6T2615 21732 21990 21725 6T2331 21730 23293 06530001 6T2291 21731 33608 33613 1 1 1 1 48 96 48 1 48 1 2 8 2 * 2 8 12 2 2 2 2 1 1 4 2 1 1 1 1 1 2 1 1 30 60 40 10 1
HEAVY DUTY 90” SIDE FLAIL, REVERSE ROTATION Triple Gang Flail Common Section 6 - 24
HEAVY DUTY 90” SIDE FLAIL, REVERSE ROTATION ITEM P/N 1 1 2 22083A 1 BONNET,90,HD,T3F,RT (RIGHT) 22084A 1 BONNET 90” T3F (LEFT) TF1502A 1 BAFFLE,FLAIL,90HD (STANDARD ROTATION ONLY) TF1102A 1 CUTSHFT ASSY,90HD,STD KNIVES 21677 48 NYLOCK NUT,7/16 NC 33714 96 KNIFE,FLAIL,STANDARD 34011 48 CAPSCREW,7/16x3 7/16,NC GR8 TF1102 1 CUTTERSHAFT,90,HD TF1020 48 KNIFE MTG CLEVIS,FLAIL 27972A 1 GROUND ROLLER,90 TF1045B 2 STUB SHAFT,GROUND ROLLER 6T2330 8 CAPSCREW,SKT HD,7/16X1-1/2NC TF1018 2 BEARING,FLANGE,2-3/16 06200
HEAVY DUTY SIDE FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 26
HEAVY DUTY SIDE FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 2 3 4 5 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 * 06504066 TF3040 TF3011 TF3013 TF3013 TF4345 TF4346 TF3620A 22018 21700 31293 TF3605 6T3004 PT3611A 32494 21787 21992 21775 TF3020 21732 21725 21990 TF4564 TF4565 22016 21630 21988 21584 21987 TF1025 TF1125 21727 TF4853 32920 * * TB3031 21638 REF 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 2 5 4 4 1 1 4 4 5 6 6 1 1 1 2 1 REF REF 1 1 BONNET -
STD DUTY 75” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 28
STD DUTY 75” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 06320134 21731 21990 21725 27975A TF1029 06520242 21632 22016 21625 06530217 06533006 28683 33863 28643B 6T2283 21677 TF1020 33713 34011 TF1033 TF1032 28737 28086A 30013 28738 TF1045B 6T2330 6T2331 28735 06520028 06520029 06520027 06530001 TF1016 6T2615 21988 1 6 6 6 1 2 1 20 81 40 8 8 2 2 1 10 40 40 80 40 1 1 1 2 10 1 2 8 4 2 2 2 2 12
STD DUTY 75” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 30
75” REAR FLAIL REVERSE ROTATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 P/N 06320134 21731 21990 21725 27975A 06520242 21632 28968A 22016 21625 06530217 06533006 28683 33863 28643B 21677 TF1020 33713 18A 28184A 19 34011 20 TF1033 21 TF1032 22 28086A 23 30013 24 28738 25 TF1045B 26 6T2330 27 6T2331 28 28735 29 06520028 30 06520029 31 06520027 32 06530001 33 TF1016 34 TF1029 QTY DESCRIPTION 1 8 8 8 1 1 20 1 81 40 8 8 2 2 1 40 40 80 40 40 1 1 2 10 1 2 8 4 2 2 2 2 12 1 2 BONNET,75,STD,ROSTA CAPS
STD DUTY 90” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 32
90” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 06320115 21731 21990 21725 27975A TF1135 06520243 21632 22016 21625 06530217 06533006 28683 33863 27964C 6T2283 21677 TF1020 33713 34011 TF1033 TF1032 27971 28086A 30013 28738 TF1045B 6T2330 6T2331 28735 06520028 06520029 06520027 06530001 TF1116 6T2615 21988 1 6 6 6 1 2 1 20 81 40 8 8 2 2 1 10 48 48 96 48 1 1 1 2 10 1 2 8 4 2 2 2 2 12 1 10 10
STD DUTY 90” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 34
90” REAR FLAIL REVERSE ROTATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 P/N 06320115 21731 21990 21725 27975A 06520243 21632 28967A 22016 21625 06530217 06533006 28683 33863 27964C 21677 TF1020 33713 18A 28184A 19 34011 20 TF1033 21 TF1032 22 28086A 23 30013 24 27972A 25 TF1045B 26 6T2330 27 6T2331 28 28735 29 06520028 30 06520029 31 06520027 32 06530001 33 TF1116 34 TF1035 QTY DESCRIPTION 1 8 8 8 1 1 20 1 81 40 8 8 2 2 1 48 48 96 48 48 1 1 2 10 1 2 8 4 2 2 2 2 12 1 2 BONNET,90,STD,ROSTA CAP
STD DUTY REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 36
STD DUTY REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 * 21727 21732 22018 22421 31956 21731 32838 25270 06700092 06420072 31298 06430072 06420094 33854 21632 22016 06400717 21627 06520306 28683 06533006 06530217 06520218 28723 21987 21584 26142A 06410723 21990 21725 06320114 06520312 28224 21634 21988 06520304 02967325 21730 06520308 6T3208 21630 06520286 1 2 2 4 REF REF 2 1 2
STD DUTY PTO DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 38
STD DUTY PTO DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 * 2 * * 3 * * 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 * 26 27 06320134 06320115 06420110 06420092 06420109 06320133 06320117 06320119 21679 21989 28914 33204 27724 22017 34890 27508 6T2619 22015 28447E 06400018 28950 06520181 34948 27507 28235A TB1036 TF1143 06370154 28234B 06520414 06520415 06520048 06370022 1 AVAIL. 1 AVAIL. AVAIL. 1 AVAIL. AVAIL. 4 4 1 1 8 4 8 4 4 4 1 1 1 1 4 4 2 1 3 1 2 1 AVAIL.
HVY DUTY 75” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 40
75” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 22043J 21732 21990 TF4335 21725 21632 22016 TF1029 TF1016 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1402A 6T2283 28738 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1002 30411 TF1020 33714 21677 TF4365 06520242 06530001 06520027 06520029 06520028 6T2331 1 2 22 1 22 26 26 2 1 36 10 10 1 6
HVY DUTY 75” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 42
75” REAR FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 22043J 21732 21990 TF4335 21725 21632 22016 TF1029 TF1016 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1402A 6T2283 28738 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1002 30411 TF1020 33714 21677 TF4365 TF1403 06530001 06520027 06520029 06520028 6T2331 1 3 22 1 22 26 26 1 1 36 10 10 1 6 1 2
HVY DUTY 75” REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 44
75” REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 22043J 31279A 40454 27508 6T2619 28447E 28505 06520181 34948 27507 28914 6T3209 28414A 28416B 30162 28422A 28424B 21725 21990 22018 21732 28571 21730 28399 6T3004 24881 31295 31740 TF3043 30049 28572 TF3023 31286A 21988 21630 TF3011 28570 TF3605 TF1180 6T2418 TF3610 PT3611A 32482 TF3620A 27938 21700 TF1102A 6T2625 22421 TF1143 TF1120 TB1036 1 1 2 4 8 1 1 1 4 4 1 1 1 * 4 1 * 1 5 1 2 1 4 1 1 1 1 1 1 2 1 2 1 4 4 1 1 1 1
HVY DUTY 90” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 46
90” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 22044J 21732 21990 TF4335 21725 21632 22016 TF1135 TF1116 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1502A 6T2283 27972A TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1102 30411 TF1020 33714 21677 TF4365 06520243 06530001 06520027 06520029 06520028 6T2331 1 2 22 1 22 30 30 2 1 40 10 10 1 6
HVY DUTY 90” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 48
90” REAR FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 22044J 21732 21990 TF4335 21725 21632 22016 TF1135 TF1116 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1502A 6T2283 27972A TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1102 30411 TF1020 33714 21677 TF4365 TF1503 06530001 06520027 06520029 06520028 6T2331 1 3 22 1 22 30 30 1 1 40 10 10 1 6 1
HVY DUTY 90” REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 50
90” REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 22044J 31279A 40454 27508 6T2619 28447E 28505 06520181 34948 27507 28914 6T3209 28415A 28416B 28420B 30162 28423A 28424B 28428B 21725 21990 22018 21732 28571 21730 28399 6T3004 24881 31295 31740 TF3043 30049 28572 TF3023 31286A 21988 21630 TF3011 28570 TF3605 TF1180 6T2418 TF3610 PT3611A 32482 TF3620A 27938 21700 TF1102A 6T2625 22421 TF1143 TF1120 TB1036 1 1 2 4 8 1 1 1 4 4 1 1 1 * * 4 1 * * 1 5 1 2 1 4 1 1 1 1 1 1 2
HVY DUTY 96” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 52
96” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 22045J 21732 21990 TF4335 21725 21632 22016 TF1606 TF1605 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1607 6T2283 TF1603 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1602B 30411 TF1020 33714 21677 TF4365 06520244 06530001 06520027 06520029 06520028 6T2331 1 2 22 1 22 34 34 2 1 44 10 10 1 6
HVY DUTY 96” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 54
96” REAR FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 22045J 21732 21990 TF4335 21725 21632 22016 TF1606 TF1605 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1607 6T2283 TF1603 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1602B 30411 TF1020 33714 21677 TF4365 TF1608 06530001 06520027 06520029 06520028 6T2331 1 3 22 1 22 34 34 1 1 44 10 10 1 6 1
HVY DUTY 96” REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 56
96” REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 22045J 31279A 40454 27508 6T2619 28447E 28505 06520181 34948 27507 28914 6T3209 28418A 28420B 28416B 28419B 30162 28426A 28428B 28424B 28427B 21725 21990 22018 21732 28571 21730 28399 6T3004 24881 31295 31740 TF3043 30049 28572 TF3023 31286A 21988 21630 TF3011 28570 TF3605 TF1180 6T2418 TF3610 PT3611A 32482 TF3620A 27938 21700 TF1102A 6T2625 22421 TF1143 TF1120 TB1036 1 1 2 4 8 1 1 1 4 4 1 1 1 * * * 4 1 * * * 1 5 1 2
HVY DUTY 102” REAR FLAIL STANDARD ROTATION Triple Gang Flail Common Section 6 - 58
102” REAR FLAIL STANDARD ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 22046J 21732 21990 TF4335 21725 21632 22016 TF1703 TF1704A 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1702 6T2283 28999 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1707C 30411 TF1020 33714 21677 TF4365 06520245 06530001 06520027 06520029 06520028 6T2331 1 2 22 1 22 36 36 2 1 46 10 10 1
HVY DUTY 102” REAR FLAIL REVERSE ROTATION Triple Gang Flail Common Section 6 - 60
102” REAR FLAIL REVERSE ROTATION ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 22046J 21732 21990 TF4335 21725 21632 22016 TF1703 TF1704A 21625 21988 6T2615 TF4334 21731 TF1040 21399 TF4333A 6T2294 TF4336 21730 TF4371 TF1702 6T2283 28999 TF1045B 6T2330 06530217 06533006 TF1018 31204 TF1707C 30411 TF1020 33714 21677 TF4365 TF1701 06530001 06520027 06520029 06520028 6T2331 1 3 22 1 22 36 36 1 1 46 10 10 1 6 1
HVY DUTY 102” REAR FLAIL DRIVE ASSEMBLY Triple Gang Flail Common Section 6 - 62
102” REAR FLAIL DRIVE ASSEMBLY ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 22046J 31279A 40454 27508 6T2619 28447E 28505 06520181 34948 27507 28914 6T3209 28421A 28417B 28419B 30162 28429A 28425B 28427B 21725 21990 22018 21732 28571 21730 28399 6T3004 24881 31295 31740 TF3043 30049 28572 TF3023 31286A 21988 21630 TF3011 28570 TF3605 TF1180 6T2418 TF3610 PT3611A 32482 TF3620A 27938 21700 TF1102A 6T2625 22421 TF1143 TF1120 TB1036 1 1 2 4 8 1 1 1 4 4 1 1 1 * * 4 1 * * 1 5 1 2 1 4 1 1 1 1 1 1 2
STD DUTY REAR GEAR BOX ASY (REAR ONLY) Triple Gang Flail Common Section 6 - 64
STD DUTY REAR GEAR BOX ASY (REAR ONLY) ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 30133 30134 30135 28604 30136 30137 28603 30138 30139 30140 30141 30142 30143 30144 30145 30146 30147 30148 30149 30150 30151 30152 30153 30154 1 1 2 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 6 6 1 1 1 1 CASING,T4A GEARBOX CROWNWHEEL 230,T4A GEARBOX PARALLEL KEY,T4A GEARBOX BEARING OIL SEAL SHAFT SHIM PLUG BEARING,30207 SPACER BEARING 6207 INTERNAL CIRCLIP 72 EXTERNAL CIRCLIP 72 OIL SEAL
HVY DUTY REAR GEAR BOX ASY (REAR ONLY) Triple Gang Flail Common Section 6 - 66
HVY DUTY REAR GEAR BOX ASY (REAR ONLY) ITEM P/N QTY DESCRIPTION 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 28592 28593 28594 28595 28597 28598 28599 28600 28601 28602 28603 28604 28605 28606 28607 28608 28609 28591 28596 2 2 6 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 PLUG 1/2” GAS SNAP RING BOLT 8MM X 25MM SHIM BEARING GEAR PARALLELL KEY OIL FILLER PUG SHAFT OIL SEAL SHIM BEARING LOCK NUT PINION DOUBLE LIP SEAL SPRING WASHER BEARING CASTING SHIM Triple Gang Flail Common Section 6 - 67
PTO SHAFT ASSY (06520414) ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 06520414 00775353 00189700 00775317 00756934 * * 00775318 06505010 8393 * * 00759217 00756005 00756004 1416412 * * * 00767954 REF 2 2 1 2 1 1 1 2 2 1 1 2 1 1 1 1 1 2 AVAIL PTO,DRV SHFT,TRF YOKE 1-3/8"-6 SPL.
PTO SHAFT ASSY WITH CLUTCH (06520415) ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 06520415 00775353 00189700 00775317 00756934 * * 00775318 00775365 06505010 8393 * * 00759217 00756005 00756004 1416412 * * * * 00767954 0921000470 REF 1 2 1 2 1 1 1 1 2 2 1 1 2 1 1 1 1 1 2 1 AVAIL AVAIL PTO,DRV SHFT,TRF,CLUTCH YOKE 1-3/8"-6 SPL.
CLUTCH ASSY (00775365) ITEM PART NO. QTY.
PAGE INTENTIONALLY LEFT BLANK Triple Gang Flail Common Section 6 - 71
RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 06505044 28583 06505045 06505046 06505047 06505048 35259 06505049 AVAIL 4 1 1 1 1 1 1 FILTER ASSY SAE 10 MICRON CAPSCREW,8MMX25MM(1.
FRONT PUMP ASY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 P/N QTY DESCRIPTION TF4450 AVAIL FRONT MOUNTED PUMP P330 TF4459 1 CONTINENTAL SHAFT TF4451 1 SNAP RING TF4452 1 OUTBOARD BEARING TF4467 1 BEARING RETAINER RING TF4472 1 RETAINING RING TF4473 1 SPACER TF4453 1 LIP SEAL TF4454 1 SHAFT END COVER TF4455 4 PLUG TF4456 8 BUSHING TF4457 4 CHANNEL SEAL TF4458 4 THRUST PLATE TF4466 2 SET MATCHED GEAR SET TF4460 4 GASKET SEAL TF4461 8 DOWEL PINS TF4462 2 GEAR HOUSING (FOR 1 1/2” GEARS) TF4
SIDE DECK MOTOR – HIGH PRESSURE Triple Gang Flail Common Section 6 - 74
SIDE DECK MOTOR – HIGH PRESSURE ITEM PART NO. QTY.
SIDE DECK MOTOR – HIGH PRESSURE Triple Gang Flail Common Section 6 - 76
SIDE DECK MOTOR – HIGH PRESSURE ITEM PART NO. QTY.
HYDRAULIC LIFT CYLINDER Triple Gang Flail Common Section 6 - 78
HYDRAULIC LIFT CYLINDER 3” X 10” CYLINDER #6T0151R ITEM 1 2 3 4 5 6 7 8 PART NO. 6T0167 6T0170 6T0178 6T0164 6T0161 6T0173 6T0179 6T0176 6T0187 9 10 11 12 13 14 15 QTY. 1 1 1 1 1 1 1 4 AVAIL 2 2 1 2 1 1 1 DESCRIPTION CYLINDER BUTT CYLINDER GLAND CLEVIS END CYLINDER TUBE PISTON ROD PISTON LOCKNUT TIE ROD ASY SEAL KIT O - RING BACK - UP WASHER O - RING BACK - UP WASHER O - RING U - CUP WIPER 3” X 11.5” CYLINDER #25343 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO.
HYDRAULIC LIFT CYLINDER Triple Gang Flail Common Section 6 - 80
HYDRAULIC LIFT CYLINDER 3” X 8” CYLINDER # 31211 ITEM 1 2 3 4 5 6 7 8 P/N 6T0167 6T0170 6T0178 23870 23869 6T0173 6T0179 21749 6T0187 9 10 11 12 13 14 15 QTY 1 1 1 1 1 1 1 4 AVAIL 2 2 1 2 1 1 1 DESCRIPTION CYLINDER BUTT CYLINDER GLAND CLEVIS END CYLINDER TUBE PISTON ROD PISTON LOCKNUT TIE ROD ASY SEAL KIT O - RING BACK - UP WASHER O - RING BACK - UP WASHER O - RING U - CUP WIPER 3” X 12” CYLINDER # 32215 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P/N 6T0167 6T0170 6T0178 6T0204 6T0203 6T0173 6T0179 6T02
4SP HUSCO VALVE - LOAD SENSE (31190) Triple Gang Flail Common Section 6 - 82
4SP HUSCO VALVE - LOAD SENSE (31190) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO.
4SP HUSCO VALVE - LOAD SENSE (06502046) Triple Gang Flail Common Section 6 - 84
4SP HUSCO VALVE - LOAD SENSE (06502046) ITEM PART NO.
COOLER ASSEMBLY Triple Gang Flail Common Section 6 - 86
COOLER ASSEMBLY ITEM PART NO. QTY.
CASTER WHEEL REAR DECK Triple Gang Flail Common Section 6 - 88
CASTER WHEEL REAR DECK ITEM P/N QTY DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 TF3060 TF3052A 6T2617 6T3014 TF3053 21725 21990 21741 22057 22533 22071 22066 22070 6T0836 22073 6T0838 22696 21416 21579 21575 21987 22697 6t0830 2 1 4 2 1 4 4 4 2 2 10 2 2 4 2 2 2 2 4 4 4 2 4 CASTER WHL ARM,FLAIL BRKT,REAR CASTER ADJ,LF BUSHING,MACH,1-1/2IDX 2-1/4OD ROLL PIN, 1/4" x 2" BRKT,REAR CASTER ADJ,RT HEX NUT, 1/2" NC LOCKWASHER, 1/2" CAPSCREW,1/2 x 5, NC SPINDLE, CASTER AXLE, ASSY C
SIDE FLAIL TRAVEL LOCK ITEM PART NO. QTY.
SOLENOID BRAKE VALVE ASSEMBLY ITEM P/N QTY DESCRIPTION * 1 2 3 4 5 6 ** ** ** 34115 34092 34095 34094 34093 34091 34689 34096 34097 34098 AVAIL 1 1 2 1 1 1 2 1 2 SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE BRAKE VALVE, BLANK RELIEF VALVE, 3000 PSI LOGIC ELEMENT CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) RELIEF VALVE, 2600 PSI COIL, 12 VDC, BRAKE VALVE RELIEF SEAL KIT SOLENOID SEAL KIT ELEMENT SEAL KIT Triple Gang Flail Common Section 6 - 91
BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY.
SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. 7 - MOWER WILL NOT ROTATE AT FULL SPEED - limited power. 3 thru 5 - MOWER BLADE WILL NOT STOP - blade will not stop in proper time. 7 thru 9 CORRECTIVE STEPS: 1.
DECAL LOCATION PB80068 ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 31522 22839 N/A 6T3236 6T3249A 6T3261 6T3240 6T3217 6T3224 TB1011 TF1112 6 3 3 3 3 3 1 18 12 5 2 DECAL, TIGER LOGO, 10” X 5.5” USE HAND GREASE GUN SERIAL NUMBER PLATE MADE IN U.S.A.
SWITCHBOX SERVICE PARTS ITEM P/N QTY.
SWITCHBOX SCHEMATIC Triple Gang Flail Common Section 6 - 96
PTO STAND ITEM PART NO. QTY. DESCRIPTION 1 2 3 06370080 06370022 06520048 1 1 1 BRACKET,SUPPORT SUPPORT, PTO PIN, .5x2.
Triple Gang Flail Common Section 6 - 98
JD 52-5520 TRIPLE EGRESS TRIPLE EGRESS SECTION Assembly Section 5-1
ASSEMBLY - TRIPLE EGRESS, CAB TRIPLE EGRESS MOUNTING Park the tractor on a flat, hard, level surface. Lower both side decks down onto the hard surface. Make sure the engine is off and the park brake has been set. Operate the lift controls several times to release any pressure contained in the hydraulic lift system. Disconnect the positive battery cable from the battery. Then remove the right rear wheel from the tractor.
ASSEMBLY - TRIPLE EGRESS, CAB TRIPLE EGRESS MOUNTING CONTINUED NOTE: Use the egress pump ONLY to lifting or lowering the head for storage, or transportation by trailer. When the egress pump is not in use make sure the switch box key is in the “off” position and key has been removed.
OPERATION - TRIPLE EGRESS, CAB EGRESS OPERATION When operating the egress system to lift the deck, turn the key to the “DRAFT” position and push the rocker switch to the “LIFT” position and it will lift the draft beam. Once the draft beam is lifted to the highest position, then turn the key to the “DECK” position and push the rocker switch to the “LIFT” position, and that will raise the deck up to the travel lock.
TRIPLE EGRESS TROUBLESHOOTING FAILURE MODE: CHECK STEPS - DECK OR DRAFT CYLINDER ONLY GOES ONE WAY. 1 and 2 - DECK OR DRAFT CYLINDER WILL NOT STAY IN POSITION. 1 and 2 - WILL OPERATE WITH LIFT VALVE, BUT NOT WITH EGRESS. 3 and 5 - EGRESS DOES NOT OPERATE AS FAST AS IT USED TO. 3 and 4 CORRECTIVE STEPS: 1. Remove relief valve installed on tractor lift valve. Visually inspect for contamination. 2. Remove solenoid valve (S1, S2, S3, S4) from egress unit and verify spool shift. 3.
PUMP MOUNTING - TRIPLE EGRESS, CAB 9-11-02 Assembly Section 5-6
PUMP MOUNTING - TRIPLE EGRESS, CAB ITEM PART NO. QTY.
PUMP PARTS - TRIPLE EGRESS, CAB Assembly Section 5-8
PUMP PARTS - TRIPLE EGRESS, CAB ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 P/N 06510067 06510068 06510070 06510170 06510171 06510172 06510173 06510174 06510175 06510176 06510177 06510179 06510180 06510181 06510182 06510183 06510184 06510185 06510186 06510187 06510188 06510189 06510178 33380.
SWITCH BOX PARTS - TRIPLE EGRESS, CAB ITEM 1 2 3 4 5 6 7 8 P/N 34934 34933 34937 34936 34935 34938 34939 34940 QTY 1 1 1 1 1 1 1 1 DESCRIPTION BOTTOM BOX, EGREES SWITCH BOX TOP BOX, EGRESS SWITCHBOX KEY SWITCH, EGRESS SWITCH BOX 10 AMP CKT BRKR, EGRESS SWITCH BOX ROCKER SWITCH, EGRESS SWITCH BOX STRAIN RELIEF, EGRESS SWITCH BOX 3/4 LOCK NUT, EGRESS SWITCH BOX DECAL, TIGER Assembly Section 5-10 8-29-02
TRIPLE EGRESS SCHEMATIC Assembly Section 5-11
Assembly Section 5-12
WARRANTY SECTION Warranty Section 7-1
.
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember, SAFETY IS YOU! Your safety and the safety of those around you depends on YOU. Common sense should play a large role in the operation of this machine.
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators. OWNER REQUIREMENTS: 1. 2. 3. 4.
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