LYNX ASSEMBLIES 2011 JOHN DEERE 5101E, 5093E, 5083E PARTS LISTING WITH ASSEMBLY INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.
TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in this manual.
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower. We recommend that you read carefully the entire manual before operating the unit.
TABLE OF CONTENTS SAFETY SECTION_____________________________________ 1 ASSEMBLY / MOUNTING SECTION______________________ 2 OPERATION SECTION_________________________________ 3 MAINTENANCE SECTION______________________________ 4 PARTS SECTION______________________________________ 5 COMMON PARTS SECTION____________________________ 6 WARRANTY INFORMATION_____________________________ 7 This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated
SAFETY SAFETY SECTION Bengal Boom Safety Section 1-1
SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision.
SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG12) DANGER! Start tractor only when properly seated in the Tractor seat.
SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss.
SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured.
SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely.
SAFETY DANGER! WARNING! WARNING! WARNING! WARNING! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) DANGER! Rotary and Flail Mowers are capable under adverse conditions of (100 yards or more) and throwing objects for great distances causing serious injury or death. Follow safety messages carefully.
SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. (SBM-6) DANGER! Always keep a careful lookout and use extreme care when working around overhead obstructions.
SAFETY WARNING! Engine Exhaust, some of its constituents, and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth or other reproductive harm.
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SAFETY PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.
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SAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANK Bengal Boom Safety Section 1-23
SAFETY ITEM PART NO. QTY. DESCRIPTION 1 50023 00776031 33997 AVAIL 1 1 * * * AVAIL 1 1 1 4 MANUAL CANISTER COMPLETE ROUND MANUAL CANISTER DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL SPECIFIC PRODUCT MANUAL E M I SAFETY MANUAL FRONT ADHESIVE PAD REAR ADHESIVE PAD ZIP TIE 14” LONG 2 3 4 5 6 7 8 9 * 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator.
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
SAFETY Bengal Boom Safety Section 1-26
JD5101E - LYNX ASSEMBLY SECTION Assembly Section 2-1
ASSEMBLY Before attempting to mount your Tiger mower, it is important to read an understand all of the Safety Messages in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received! Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire assembly section instructions before attempting to mount your Tiger mower.
ASSEMBLY pressure. If end play is less than 1/16”, grind the end of the shaft to achieve the proper end play. If there is more than 1/4” of end play, return the shaft with specifications for a longer shaft. CAUTION: DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED, TANK IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN! STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP.(ASM-C-0091) ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands.
ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE: In most cases this should be done before mounting the main frame. Carefully remove the existing right rear cab window, to be replaced with the matching polycarbonate window provided. Clean all of the surfaces around the window opening, once the rear window is removed. Peel back the protective paper from the area around the window that will contact the window frame. Apply a bead of urethane window adhesive, supplied in kit, around the window opening.
ASSEMBLY CABLE CONTROL LEVER STAND (SVC ONLY UNITS) Place the cable control bracket on the floor so that the bracket is 3-5/8” from the front window. Also the outer rear corner (heel) of the bracket is 5-1/4” from the edge of the door. The middle corner of the bracket should be 2-1/2” from the edge of the door. See image below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut.
ASSEMBLY CABLE CONTROL LEVER STAND (MID MOUNT VALVE UNITS) Place the cable control bracket on the floor so that the bracket is 2-1/2” from the side edge of the door, and 4-3/8” in front of the rear edge of the door. See images below. Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut. Before drilling double check location of the stand for proper placement of holes.
ASSEMBLY SWITCH BOX WIRING Route the green wires and the red wire (with the 10amp fuse) from the switchbox to the front console panel. Refer to the parts section for wiring diagram to hook up the switch box. Cover the wires from the switch box with plastic wire wrap provided. Remove the console panel under the steering wheel to access wires. Locate the neutral safety brown colored wire. Use a test light or meter to verify this wire is the neutral safety wire.
ASSEMBLY VALVE PLUMBING (SVC ONLY UNITS) The tractor ports used are on the selective control valve (SCV). The SCV is located between the right arm of the three point hitch and the axle. The pressure port is located the closest to the axle. The excessive flow port is right next to the pressure port. And the return port is located on the adjacent face. Refer to the image below as a guide.
ASSEMBLY VALVE PLUMBING (WITH MID-MOUNT VALVE) The tractor ports used are on the selective control valve (SCV) and the Mid-Mount valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right front corner of the cab. The power beyond port is located on the bottom of the Mid-Mount valve towards the front. The excessive flow port is located on the underside of the SCV.
ASSEMBLY MANUAL LIFT VALVE PORTS (ASM-C-0057) MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles, or valve stand. Refer to the parts section for assembly and components needed.
ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose/wire routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well 6” from the origin. Use a square to measure 2-½” up, from the last mark. Refer to the image below to see the first hole.
ASSEMBLY HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration. Insert tank sight glass into front side of tank. Place the tank in the mounting bracket on the main frame as shown in the Parts Section. Secure the tank with the tank channel mount by placing the channel mount on top of the tank and the washers over the holes. Thread the tie bolts through the washers and holes to the threaded holes on the main frame.
ASSEMBLY INSTALLING O-RING FITTINGS Installing straight, 45º and 90º O-rings requires that the O-ring and washer be up against the swivel body. Insert the swivel and turn in until the swivel is pointed in the desired direction and Oring contact is made. Hold swivel in set direction with a wrench and turn the O-ring nut away from the swivel body and carefully tighten. (ASM-C-0056) GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application.
ASSEMBLY REAR STOW LYNX HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves. Measure TWICE, check TWICE then proceed with caution. Route the hoses through the space between the swivel and the boom mounting bracket.
ASSEMBLY Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp. Make sure the 1” motor hoses do not kink as the boom arm is moved into the stowing position.
ASSEMBLY TEMPERATURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green (-) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape. Run the white wire from the (s) sensor post of the gauge to the temperature sensor on the hydraulic reservoir tank.
ASSEMBLY WHEEL WEIGHT MOUNTING For all tractors using a boom mower, a wheel weight will be required for the rear left side wheel. It will be necessary to mount the weight in the wheel using the long capscrews, lockwashers, flatwashers, spacers (if applicable), and hex nuts per the diagram in the parts section. Installation is most easily done with a fork lift, inserting a fork in the center slot of the wheel weight.
ASSEMBLY 3-POINT BOOM REST MOUNTING install the boom rest onto the 3-point hitch using the pins as shown in the parts illustration. Adjust the bottom arms so the boom clears the tractor fender (X), adjust the top link so that the boom saddle is approximately level with the ground. Re-adjust once the boom is completely installed and operable. Adjust the top link until the boom is properly seated in the boom rest (Z) and no part of the boom (including hoses) comes into contact with the tractor cab.
ASSEMBLY MAIN BOOM INSTALLATION Install the boom swivel into the main frame as shown in the parts section using a hoist. Line up holes in swivel and main frame for large swivel pin and insert pin. Secure with hardware as shown. Attach the inner end of the main boom to the swivel bracket with the cylinder anchors positioned upward, and at a right angle to the tractor. Secure it with the horizontal hinge pin. Secure the hinge pin in the boss with capscrews, etc. (see parts section).
ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to be maintaned in good condition as a reminder to the operator, and should be replaced if damaged.
OPERATION SECTION Operation Section 3-1 ©2011 Alamo Group Inc.
OPERATION TIGER BOOM MOWER OPERATING INSTRUCTIONS OPERATION Tiger Booms are manufactured with quality material by skilled workers. The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
OPERATION 1.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
OPERATION 2.TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities OPERATION • • • • ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt. Operator Protection ..........................
OPERATION Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are within 300 feet. (SBM-9) 2.3 Tractor Lighting and SMV Emblem OPS-B- 0017 Boom ©2011 Alamo Group Inc.
OPERATION OPERATION 2.4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force (weight) of 1500 lbs. on the ground when the tractor is on level ground, its boom is fully extended and the mower head is horizontal and two feet above the ground.
OPERATION 3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times.
OPERATION 4.STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed.
OPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM 1. Start by attaching the pivot bracket(3) to the boom(1) using pin(5) and hardware. Next attach the cylinder to the pivot bracket(3) using pin(8) and roll pins. 2. Then attach the dogleg(4) to the mower(2) using pin(7) and hardware. 4. Then align the dogleg(4) and the pivot bracket(3). Attach with pin(9) and hardware. 5. Finally make sure all bolts, nuts, and pins are tightened to recommended torque.
OPERATION OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have attaching hardware. Serious injury may occur from not maintaining this machine in good working order.
OPERATION 6.1 Tractor Pre-Operation Inspection/Service Refer to the tractor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed according to the manufacturers recommendations.
OPERATION Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. (SBM-6) OPERATION Never Leave the mower unattended while the head is in the raised position.
OPERATION HYDRAULIC PUMP/OIL RESERVOIR • • • • • Check oil reservoir level and oil condition. (Add specific type oil if low) Change hydraulic oil filter and hydraulic oil according to maintenance schedule. Ensure there are no oil leaks and fitting are properly connected Inspect overall condition of hydraulic pump. Inspect pump drive shaft. Check the fluid level in the Hydraulic Tank on the Tractor, and add oil if required.
OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. OPERATION • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011_A FRAME ASSEMBLY • • • • • Inspect condition of mounting frame weldment.
OPERATION Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) FLAIL HEAD INSPECTION • • • • • • • • • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain cuttershaft balance. Ensure rubber deflectors are in position and not damaged.
OPERATION All Safety Shields, Guards and other safety devices including (but not limited to) Deflectors, Steel Guards and Gearbox Shields must be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SSM-07) 6.
OPERATION Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • • • • • Become bent or deformed from it’s original shape or Any cracks are visible, or Deep gouges in the blade’s surface are present, or Gouges or chipped areas in the cutting edge are larger than 1/2”(12.7mm), or The material on the leading edge has been worn away by more than 1/2(12.7mm)” Boom ©2011 Alamo Group Inc.
OPERATION OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: Shift ________________ ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: Shift ________________ ____________________ Table 1: Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION Cable Controlled Mowers OPERATION A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Boom Mower has four sections with tapered spools, located near the right side of the steering wheel. The malfunction of a section of the valve does not necessitate the replacement of the entire “bank”, only the faulty section.
OPERATION 6.4 Switchbox The Safety Shield lever opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in th closed position. When mowing in the brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below. Do not run the cutter head into material larger than 6” diameter. OPERATION Boom ©2011 Alamo Group Inc.
OPERATION OPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL Boom ©2011 Alamo Group Inc.
OPERATION LEVER #4 BOOM SWIVEL OPERATION LEVER #5 BOOM SHIELD Boom ©2011 Alamo Group Inc.
OPERATION 7.Joystick Controlled Mowers NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is “ON”. OPERATION The boom functions are controlled by an electronic joystick. The Joystick Master Switch enables the joystick control for controlling the boom motion functions. This switch is to be in the “OFF” position when starting the tractor and when boom is stowed for transporting the machine.
OPERATION 7.1 Switch Box and Joystick Control The diagrams below and on the next page show the functions that are performed through the use of the joystick controller. OPERATION The Safety Shield switch opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in the closed position. When moving in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below.
OPERATION OPERATION Joystick Control Boom ©2011 Alamo Group Inc.
OPERATION JOYSTICK FWD/BACK MOVES MAIN BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL Boom ©2011 Alamo Group Inc.
OPERATION OPERATION RIGHT JOYSTICK SWIVEL ROLLER MOVES BOOM SHIELD SWITCH(on switch box) OPERATES SAFETY SHIELD 8.DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport.
OPERATION Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision. Make sure the operator has fully read and understood the manuals prior to operation.
OPERATION Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly. OPERATION Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment.
OPERATION 8.2 Brake and Differential Lock Setting Always disengage the tractor differential lock when turning. When engaged the differential lock will prevent or limit the tractor from turning. During normal cutting conditions, locking the differential provides no benefit and should not be used. OPS-U- 0013 Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes.
OPERATION 8.3 Driving the Tractor and Boom OPERATION Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor. Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency. If the power steering or engine ceases operating, stop the tractor immediately as the tractor will be difficult to control.
OPERATION Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower. (SBM-4) (SBM-7) 9.OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator’s manuals.
OPERATION Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material. OPERATION (SGM-08) Never operate the mower head tilted down where the operator can see the blades of the mower.
OPERATION Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. (SGM-07) 9.
OPERATION 9.4 Mower Operation The rotating parts in this machine have been designed and tested for rugged use. However, they could fail upon impact with heavy solid objects-such as steel guard rails, concrete abutments,etc., causing them to be thrown at a very high velocity. Never allow cutter head to contact such objects. Inspecting the cutting area for such objects and removing them prior to mowing can help eliminate these potiential hazards.
OPERATION For cutting brush, it is usually best to stop the tractor and swivel the boom and mower into foilage. The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom. DO NOT use excessive force when positioning cutting head into heavy branches or stumps. Damage to the unit may result. It is best to let the cutter head “eat away” slowly at heavy cutting jobs.
OPERATION OPERATION When cutting trees and brush approach material to be cut with the head perpendicular to material. The cutting edge of the blades should be the only elements in contact with material. The blade bar should not contact with material. The mower head and blades should be moved perpendicularly into the material rather lowering the mower head on top of material. If the blade bar edges are gouged or rounded from wear, the mower head is being used incorrectly in an abusive manner.
OPERATION Do not allow knives to cut down to the ground. Position ground roller to maintain knife arc at a minimum of 2 inches above the ground. Knife contact or lug contact with ground will cause permanent damage to cutter shaft, knives, and knife attachment parts. 9.7 63” Boom Flail The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures.
OPERATION 9.8 Shutting Down the Attached Head- For Standard Equipment OPERATION To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time. Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation.
OPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • • • • • Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others.
OPERATION 11.1 Placing Boom Arm on Boom Arm Rest - For Standard Equipment OPERATION Before transporting tractor between locations, idle the tractor engine, disengage the attached head, and wait for all head motion to come to a complete stop. Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position. • • Retract Deck Roll cylinder completely. Push Secondary cylinder approximately 1/2 way out. • Raise Main boom approximately to 60°.
OPERATION Make sure that all tractor flashing warning lights, headlights, and brake/taillights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models where only equipped with operating lights. Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models.
OPERATION Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) OPERATION Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) Reduce speed before turning or applying the brakes.
OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required. Using adequately sized chains, heavy duty straps, cables and/or binders, securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer.
OPERATION OPERATION Boom ©2011 Alamo Group Inc.
MAINTENANCE SECTION Maintenance Section 4-1 ©2011 Alamo Group Inc.
MAINTENANCE General Instructions Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficency and long life of the Tiger Mower. MAINTENANCE When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization.
MAINTENANCE Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower. Use caution when working on the Tractor or Mower. Tractor engine must be stopped before working on Mower or Tractor. The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment, injury or death.
MAINTENANCE Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. MAINTENANCE Refer to the Detailed Maintenance section for futher instructions on greasing. Copy and use the Daily Maintenance sheet located at the end of this section. Daily or Every 8 Hours ITEM SERVICE COMMENTS Drive Shaft Yoke, U-Joint & Stub Shaft Grease Grease as instructed in detailed maint.
MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM Rotary Spindle SERVICE COMMENTS Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS SERVICE COMMENTS In Tank Hyd. Fluid Filter 10 micron filter) Change Change after first 50 hours only, then every 500 hours or yearly In-Line High Pressure Filter (10 micron filter) Change Change after first 50 hours only, then every 500 hours or yearly MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add as needed Hyd.
MAINTENANCE MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose Bolts 2. Cutter assembly Unbalanced 1. Check all bolts and tighten to recommended torque specs. 2a. Check for damage blades, disc or cutter shaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly 1. Hyd. Fluid Low 1. Check and refill Hyd Fluid 2. Leaks in line ROU 3. Faulty relief valve 5. Faulty cylinder 2. Tighten or replace fittings and hoses 3. Check pressure in line.
MAINTENANCE TROUBLESHOOTING (CONTINUED) SYMPTOMS CAUSE REMEDY Motor runs but will not cut. 1. Belts 1. 2. Tensioner 2. 1. Contaminants restricting spool movement in valve body. 1. 2. Suction lines obstructed 3. Low oil level 2. 3. Remove large nut on side of large valve block. Remove spring, and use needle nose vise grip to pull spool from block. Check block and spool for contaminates and scratches. Clean parts or replace if scratched. Check for kinkes or obstruction in suction hose. Check Hyd.
MAINTENANCE MAINTENANCE Boom ©2011 Alamo Group Inc.
MAINTENANCE LUBRICATION RECOMMENDATIONS Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C MF M1135,M1141 FNHM2C134D (FNH201) Mobilfluid 424 ISO 46 Anti-Wear-Low Temp Mobil DTE 15M Normal Temperatures 10° F Start-Up JD-20C MF M1135,M1141 FNH M2C134D(FNH201) Mobilfluid 424 Normal Temperatures 15° F Start Up ISO 46 Anti-Wear Mobil DTE 25 High Operating Temp.
MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietry UV and Abrasion Resistant Surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED on both sides. MAINTENANCE CLEANING THE SUPERCOAT HARD-COAT 1. Wash with a mild solution of soap or detergent and lukewarm water. 2.
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS If your reservior has two sight glasses: The reservior should be filled to the top of the lower sight glass on the side of the tank. Do not over-fill. The reservoir has been over-filled when oil is visible in the upper sight glass. If tank has too much oil, the excess may be expelled through the pressurized breather.
MAINTENANCE DETAILED MAINTENANCE MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and depressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.
MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL ADJUSTING/CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head, remove four bolts that secure the belt cover and remove cover. The hex nuts shown below can be adjusted to increase/decrease the belt tension as needed. (NOTE: Location of adjustment nuts may vary on flail cutter heads.
MAINTENANCE GREASING POINTS ON BOOM AND PIVOT MAINTENANCE Locate grease zerks on deck pivot ssembly, on the deck end of secondary boom, at main/secondary boom joint, and at swivel end of main boom. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. DECK STOP ADJUSTMENT On boom flail, loosen locking nut. Turn adjustment bolt in, and run deck cylinder out to full extension.
MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service. Torque the (6) bolts shown below to 357 dry or 315 ft. lbs. lubricated. With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter.
MAINTENANCE DRIVE SHAFT YOKE, U-JOINT STUB SHAFT MAINTENANCE WIth engine stopped, inject Lithium-Complex extreme pressure grease confirming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (if applicable), main boom pivot boss (if applicable) and on both ends of the boom swivel cylinder.
MAINTENANCE GREASING BOOM CYLINDER(S) PIVOT POINTS BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O.! Failure to do so will result in component failure! Boom ©2011 Alamo Group Inc. Maintenance Section 4-17 MAINTENANCE Locate the zerk on the butt end tang of cylinder and on rod end tang.
MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, take care to replace the blade bolts, nuts, and washers.
MAINTENANCE ROTARY KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk (if applicable) around the holes. 3. Lube threads with anti-seize. Install bolts through knife and disk from bottom side of disk/blade bar. Install new self-locking nuts and torque them to 800 ft. lbs. 4. The knives should swing freely to absorb shocks from impact when striking objects.
MAINTENANCE Flail Blades Inspection MAINTENANCE Inspect the Blades daily for abnormal wear.
MAINTENANCE Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread.
MAINTENANCE Flail Axe Blades Inspection MAINTENANCE Inspect the Blades daily for abnormal wear.
MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: Visible cracks or If the blade bolt is worn or any recessed area is visible on the bolt, or If Blade Bolt has gouges or chipped areas. or If Bushing fits loose in the Rotor Shaft.
MAINTENANCE MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 1. If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe knife can cause severe vibration and possible damage to the mower. The knife should not be welded on for any reason. 2. Always replace the knife bolts when replacing the knives. DO NOT REUSE THE KNIFE BOLTS OR NUTS. 3. Assemble knives, bushings, bolts and nuts as shown in part section of the manual. 4.
MAINTENANCE THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts, while servicing. MAINTENANCE Boom ©2011 Alamo Group Inc.
MAINTENANCE MAINTENANCE BEARING INSTALLATION 1. Press upper bearing cup into the spindle housing. 2. Turn the spindle housing over and press in the lower bearing cup. 3. Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing, so lubricant is sealed inside the housing. 4. Install the spindle in the housing. Lightly press the spindle to seat the cone onto the spindle. 5.
MAINTENANCE Boom Cylinder Removal and Replacement Instructions 1. 2. 3. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Boom ©2011 Alamo Group Inc. Maintenance Section 4-27 MAINTENANCE 4. 5. 6. Clear the area of all personnel before lowering the boom mower head. From the tractor seat with your seat belt fastened around you, Lower the boom mower head to the ground. Extend the boom to the furthest reach and lower the mower head flat on the ground.
MAINTENANCE MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 1. Remove existing cuttershaft, bearings and string guards. 2. Make sure that the end knives on each end of the cuttershaft are orientated as shown. 3. Apply anti-seize on cuttershaft as shown on next page. 4. Install non-drive side bearing first. 5. Install the top of the string guard on the non-drive side first. Use loctite-271 or equvalent and torque (95 ft-lb or 104ft-lb if you use an extension). 6.
MAINTENANCE MAINTENANCE Boom ©2011 Alamo Group Inc.
MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Drive Shaft: If required with drive shaft/coupler check for end play and lubricate at zerks. MAINTENANCE _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged. _______ Pivot points: Inject grease until it appears at ends.
JD 5101E LYNX BOOM PARTS SECTION
NOTES
PART NAME INDEX NOTES........................................................................................................................................................................................................... 4 PARTS ORDERING GUIDE......................................................................................................................................................................... 5 TRACTOR MOUNT KIT............................................................................
NOTES JD5101E LYNX ©2011 Alamo Group Inc.
PARTS ORDERING GUIDE JD5101E LYNX ©2011 Alamo Group Inc.
TRACTOR MOUNT KIT ITEM PART NO. QTY. DESCRIPTION 1 06300033 1 MAINFRAME 2 06300125 1 AXLE BRACE,RIGHT HAND JD5101E LYNX ©2011 Alamo Group Inc.
TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 3 06300088 1 MOUNT,TANK 4 32642 1 PUMP MOUNTING BRACKET 5 23152 1 PUMP 6 06420066 1 DRIVE SHAFT,PUMP 7 6T0375B 1 COUPLING 8 32519 1 NUT,WING,1/4-20,UNC 9 22014 1 FLATWASHER,1/4" 10 LVB24989 1 JOHN DEERE PULLEY KIT 11 T208891 1 JOHN DEERE BELT 12 24860 4 CAPSCREW,20MM X 40MM,2.
TRACTOR MOUNT KIT - HYDRAULICS JD5101E LYNX ©2011 Alamo Group Inc.
TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY.
TRACTOR MOUNT KIT, WHEEL WELL TANK ITEM PART NO. QTY. DESCRIPTION --- 06700091 1 TANK,RES,ASSY,WHEEL WELL 1 06380015 1 TANK,RES,WHEEL WELL 2 06505044 1 FILTER ASSY,IN-TANK CPLT 3 21627 4 NYLOCK NUT,3/8",NC 4 21725 2 HEX NUT,1/2",NC 5 22018 2 FLATWASHER,1/2",WIDE 6 06505067 1 SIGHT GAGE 7 06505127 1 PLUG,SAE #20 8 06505077 1 CAP,BREATHER 9 TF4888 1 STREET ELBOW,1/8" 10 6T0649 1 FILTER GAGE JD5101E LYNX ©2011 Alamo Group Inc.
TRACTOR MOUNT KIT, WHEEL WELL TANK Continued... ITEM PART NO. QTY.
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS JD5101E LYNX ©2011 Alamo Group Inc.
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 1 06300033 1 MAIN FRAME 2 06500329 1 HOSE,1" X 93" 3 06500328 1 HOSE,1" X 96" 4 33555 2 ADAPTER,1"MORB X 1"MJIC 5 ------ - BRAKE VALVE *REFER TO MAIN FRAME PARTS 6 34117 1 ELBOW,1"MORB X 1"MORB90º 7 06500407 1 HOSE,1" X 92” 8 33554 1 ELBOW,1"MORB X 1"MJIC45º 9 22421 1 CAPSCREW,16MM X 40MM,2.
TRACTOR MOUNT KIT, LOADER ITEM PART NO. QTY. DESCRIPTION --- 06700091 1 TANK,RES,ASSY,WHEEL WELL 1 06380015 1 TANK,RES,WHEEL WELL 2 06505044 1 FILTER ASSY,IN-TANK CPLT,SAE10,MP 3 21627 4 NYLOCK NUT,3/8",NC 4 21725 2 HEX NUT,1/2",NC 5 22018 2 FLATWASHER,1/2",WIDE 6 06505067 1 SIGHT GAGE 7 06505127 1 PLUG,SAE #20 8 06505077 1 CAP,BREATHER 9 TF4888 1 STREET ELBOW,1/8" JD5101E LYNX ©2011 Alamo Group Inc.
TRACTOR MOUNT KIT, LOADER Continued... ITEM PART NO. QTY.
TRACTOR MOUNT KIT, LOADER - HYDRAULICS JD5101E LYNX ©2011 Alamo Group Inc.
TRACTOR MOUNT KIT, LOADER - HYDRAULICS Continued... ITEM PART NO. QTY.
BOOM MOUNT KIT JD5101E LYNX ©2011 Alamo Group Inc.
BOOM MOUNT KIT Continued... ITEM PART NO. QTY.
BOOMREST, 3-POINT STOW ITEM PART NO. QTY. DESCRIPTION 1 6310023 1 BOOMREST,STD,3PNT 2 TF1120 2 PIN,(CAPPED),1-1/8" X 3-7/8" 3 TB1036 1 PIN,SEC BOOM SWIV 1" X 4-11/16" 4 TF1143 3 PIN,LYNCH,7/16" X 2" JD5101E LYNX ©2011 Alamo Group Inc.
NOTES 1 JD5101E LYNX ©2011 Alamo Group Inc.
BOOMREST, SINGLE COLUMN JD5101E LYNX ©2011 Alamo Group Inc.
BOOMREST, SINGLE COLUMN Continued... ITEM PART NO. QTY.
4 SPOOL CABLE CONTROL MOUNT - SCV ONLY ITEM PART NO. QTY. DESCRIPTION 1 23865B 1 CBL CTRL MT BRK 2 6T1251 4 CBL CTRL BOX,180 DEG 3 06510100 1 SWITCHBOX,BOOM 4 34496 1 BRKT,SWITCHBOX,UNI 5 21547 2 CAPSCREW,1/4" X 8",NC 6 21546 1 CAPSCREW,1/4" X 7",NC 7 21986 3 LOCKWASHER,1/4" 8 21525 3 HEX NUT,1/4",NC 9 06410230 1 SUPPORT,MNT,CNTRL BOX 10 33534 1 CAPSCREW,10MM X 20MM,1.
4 SPOOL CABLE CONTROL MOUNT - MID-MOUNT VALVE ITEM PART NO. QTY.
CABLE (MANUAL) LIFT VALVE - 4 SPOOL ITEM PART NO. QTY. DESCRIPTION 1 06502079 1 VALVE,MANUAL,4 SPOOL (FLAIL MOWER) --- 06502094 1 VALVE,MANUAL,4 SPOOL (ROTARY MOWER) JD5101E LYNX ©2011 Alamo Group Inc.
CABLE (MANUAL) LIFT VALVE - 4 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 2 06340033 1 VALVE MNT,JD5101E 3 34622 1 PLATE,VALVE,REAR MNT 4 21632 7 CAPSCREW,3/8" X 1-1/2",NC 5 6T2615 4 WASHER,FENDER 3/8" 6 21627 13 NYLOCK NUT,3/8",NC 7 21630 4 CAPSCREW,3/8" X 1",NC 8 22016 4 FLATWASHER,3/8" 9 06505100 4 CBL,CNTRL,108 10 6T4411 4 CLEVIS,CBL CTRL,3/16" 11 6T3017 4 ROLLPIN,3/16" X 1" 12 21500 8 HEX NUT,1/4",NF 13 06502036 2 VLV,CHECK,W/.
CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502079 JD5101E LYNX ©2011 Alamo Group Inc.
CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502079 Continued... ITEM PART NO. QTY.
CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502094 JD5101E LYNX ©2011 Alamo Group Inc.
CABLE (MANUAL) LIFT VALVE BREAKDOWN - 06502094 Continued... ITEM PART NO. QTY.
POLYCARBONATE SAFETY WINDOW ITEM PART NO. QTY. DESCRIPTION 1 06490014 1 POLYCARB, FRMD, REAR 2 06490013 1 POLYCARB, FRMD, DOOR 3 31965 25 TRIM SEAL (IN FEET) 4 21584 2 CAPSCREW,5/16” X 2”,NC 5 21575 6 HEX NUT,5/16”,NC 6 33477 2 VIBRATION ISOLATOR 7 06410268 1 TOP BRACKET 8 06410269 1 BOTTOM BRACKET 9 21529 2 CAPSCREW,1/4” X 3/4”,NC 10 21986 2 LOCKWASHER,1/4” 11 21525 2 HEX NUT,1/4”,NC 12 27508 2 CAPSCREW,8MM X 20MM,1.
WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION 1 06770025 1 KIT,SPCR,WHL,JD 2 06400919 2 RING,SPACER,WHEEL,JD JD5101E LYNX ©2011 Alamo Group Inc.
WHEEL WEIGHT ITEM PART NO. QTY. DESCRIPTION 1 02970758 1 WHEEL WEIGHT,UNIVERSAL 2 31455 3 CAPSCREW,3/4" X 17",NC 3 33626 9 FLATWASHER,3/4",USS 4 TB3278 3 SPACER,3” 5 21993 3 LOCKWASHER,3/4" 6 21825 3 HEX NUT,3/4”,NC JD5101E LYNX ©2011 Alamo Group Inc.
COMMON LYNX BOOM PARTS SECTION
NOTES
PART NAME INDEX PARTS ORDERING GUIDE......................................................................................................................................................................... 5 NOTES........................................................................................................................................................................................................... 6 BOOM HOSE ROUTING............................................................................
PART NAME INDEX FIRE SUPRESSION SYSTEM.................................................................................................................................................................... 59 FIRE SUPRESSION SYSTEM PARTS...................................................................................................................................................... 60 FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC................................................................................
PARTS ORDERING GUIDE COMMON LYNX ©2011 Alamo Group Inc.
NOTES COMMON LYNX ©2011 Alamo Group Inc.
BOOM HOSE ROUTING ITEM PART NO. QTY. DESCRIPTION 1 ------ 1 1" HOSE TO MAIN BOOM LOWER TUBE 2 ------ 1 1" HOSE TO MAIN BOOM UPPER TUBE 3 ------ 6 1/4" HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER COMMON LYNX ©2011 Alamo Group Inc.
BOOM ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
BOOM ASSEMBLY Continued... ITEM PART NO. QTY.
50IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 33780 1 DECK,WLDMNT,50" RTRY 2 33777 2 SKID SHOE,50" RTRY 3 33754 1 SHIELD,50"RTRY 4 33879 6 CAPSCREW,3/4" X 2-1/4",NF,GR8 5 33880 6 FLATWASHER,3/4",GR8,SAE 6 21993 6 LOCKWASHER,3/4",GR8 7 6T2413 6 HEX NUT,3/4",NF,GR8 8 6T1024H5 1 SPINDLE ASSY,CPLT,HD,5/8" HOLES COMMON LYNX ©2011 Alamo Group Inc.
50IN ROTARY MOWER ASSEMBLY Continued... ITEM PART NO. QTY.
60IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 06320159 1 DECK,WLDMNT,60" RTRY 2 33777 2 SKID SHOE,RTRY 3 06320162 1 SHIELD,60"RTRY 4 33879 6 CAPSCREW,3/4" X 2-1/4",NF,GR8 5 33880 6 FLATWASHER,3/4",GR8,SAE 6 21993 6 LOCKWASHER,3/4",GR8 7 6T2413 6 HEX NUT,3/4",NF,GR8 8 6T1024H5 1 SPINDLE ASSY,CPLT,HD,5/8" HOLES COMMON LYNX ©2011 Alamo Group Inc.
60IN ROTARY MOWER ASSEMBLY Continued... ITEM PART NO. QTY.
50IN ROTARY KNIVES AND DISH ITEM PART NO. QTY.
60IN ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR,BLADE,RTRY60 3 6T1023R 2 KNIFE MTG NUT,1-1/8",NYLOCK,NF 4 06533002 2 FLATWASHER,1-1/8",GR8 5 06521001 2 KNIFE,TRB50,5/8" 6 06538000 2 KNIFE MTG BOLT,5/8" SHOULDER 7 33764 6 FLATWASHER,5/8",GR8,SAE 8 6T2259 6 CAPSCREW,5/8" X 1-3/4",NF,GR8 COMMON LYNX ©2011 Alamo Group Inc.
ROTARY MOWER SPINDLE ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
ROTARY MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY.
BOOM ROTARY PIVOT ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
BOOM ROTARY PIVOT ASSEMBLY Continued... ITEM PART NO. QTY.
50IN FLAIL DRIVE ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
50IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY.
50IN FLAIL MOWER ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
50IN FLAIL MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION --- 34787 - FLAIL,BOOM,50,BRUSH,CPLT ASSY 1 TF3003F 1 CUTTER HEAD BONNET 2 TF3004 1 FRONT SHIELD 3 34783 1 TBF50 (BRUSH KNIFE ASSY) 4 6T2419 24 HEX NUT,9/16”,NC 5 41725.
63IN FLAIL DRIVE ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
63IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY.
63IN FLAIL MOWER ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
63IN FLAIL MOWER ASSEMBLY Continued... ITEM PART NO. QTY.
BOOM FLAIL PIVOT ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
BOOM FLAIL PIVOT ASSEMBLY Continued... ITEM PART NO. QTY.
3IN X 10IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501021 - HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS ------ 06501555 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc.
3IN X 18IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501023 - HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501554 1 CLEVIS ------ 06501564 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc.
3-1/2IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501024 - HYDRAULIC CYLINDER COMPLETE 1 06501565 1 ROD 2 06501566 1 TUBE WELDMENT 3 06501567 1 PISTON 4 06501568 1 CYLINDER HEAD 5 TB3033 - CLEVIS ------ 06501569 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc.
4IN X 9IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501019 - HYDRAULIC CYLINDER COMPLETE 1 06501538 1 ROD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEAD 5 06501542 1 CLEVIS ------ 06501543 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc.
4IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501022 - HYDRAULIC CYLINDER COMPLETE 1 06501556 1 ROD 2 06501557 1 TUBE WELDMENT 3 06501558 1 PISTON 4 06501559 1 CYLINDER HEAD 5 6T0172 1 CLEVIS ------ 30172 - CLEVIS (FOR EXTENDED BOOM) 06501560 - SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LYNX ©2011 Alamo Group Inc.
RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 - FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MM X 25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY COMMON LYNX ©2011 Alamo Group Inc.
FRONT HYDRAULIC PUMP COMMON LYNX ©2011 Alamo Group Inc.
FRONT HYDRAULIC PUMP Continued... ITEM PART NO. QTY.
50IN AND 60IN ROTARY MOTOR BREAKDOWN COMMON LYNX ©2011 Alamo Group Inc.
50IN AND 60IN ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY.
50IN AND 63IN FLAIL MOTOR BREAKDOWN COMMON LYNX ©2011 Alamo Group Inc.
50IN AND 63IN FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY.
COOLER OPTION COMMON LYNX ©2011 Alamo Group Inc.
COOLER OPTION Continued... ITEM PART NO. QTY. DESCRIPTION 1 21530 10 CAPSCREW,1/4 X1 NC 2 21986 10 LOCKWASHER,1/4 3 22014 10 FLATWASHER,1/4 4 35176 10 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 MNT,COOLER,BUMPER TANK,RH 7 06380007 1 MNT,COOLER,BUMPER TANK,LH 8 06510026 1 COOLER,FRONT MNT 9 21629 4 CAPSCREW,3/8 X 3/4 NC 10 21988 4 LOCKWASHER,3/8 11 22016 4 FLATWASHER,3/8 12 34117 2 ELBOW,1MOR X 1MJ90,FORGED COMMON LYNX ©2011 Alamo Group Inc.
PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW,3/4" X 2-1/4",NC 4 22021 2 FLATWASHER,3/4" 5 21993 4 LOCKWASHER,3/4" 6 21825 4 HEX NUT,3/4",NC COMMON LYNX ©2011 Alamo Group Inc.
MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06514012 1 SWBX,ALUM,BLK,06510100 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 34532 1 SWITCH,TRVL LCK 5 06514014 1 BREAKER,10A,SWBX 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 8 06550019 1 DECAL,SWTCHBX,BOOM,CG 9 02964063 1 KNOB,RED 10 35227 1 RELAY,DP,DT,12V,LY2F,35226 COMMON LYNX ©2011 Alamo Group Inc.
MANUAL LIFT VALVE SCHEMATIC COMMON LYNX ©2011 Alamo Group Inc.
SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION 1 ------ - SWITCH BOX 2 RE37651 1 PLUG,AUX PWR 3 24204 - FUSE HOLDER,IN-LINE (OPTION) 4 6T3965 - FUSE,3AMP (OPTION) 5 6T3934 - TEMPERATURE GAUGE (OPTION) 6 6T3931 - TEMPERATURE SENSOR (OPTION) COMMON LYNX ©2011 Alamo Group Inc.
ON-OFF VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510083 - BRAKE VALVE, ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 1 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 6T4207 1 PLUG,SAE,#8,O-RING 7 06505127 1 PLUG,SAE,#20 COMMON LYNX ©2011 Alamo Group Inc.
ON-OFF VALVE HYDRAULIC SCHEMATIC COMMON LYNX ©2011 Alamo Group Inc.
NOTES 1 COMMON LYNX ©2011 Alamo Group Inc.
CLEAN CUTTER HEAD COMMON LYNX ©2011 Alamo Group Inc.
CLEAN CUTTER ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
CLEAN CUTTER OPERATION COMMON LYNX ©2011 Alamo Group Inc.
CLEAN CUTTER OPERATION - CONTINUED COMMON LYNX ©2011 Alamo Group Inc.
CLEAN CUTTER MAINTENANCE COMMON LYNX ©2011 Alamo Group Inc.
CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART NO. QTY.
CARBIDE TIP REPLACEMENT COMMON LYNX ©2011 Alamo Group Inc.
NOTES 2 COMMON LYNX ©2011 Alamo Group Inc.
FIRE SUPRESSION SYSTEM COMMON LYNX ©2011 Alamo Group Inc.
FIRE SUPRESSION SYSTEM PARTS COMMON LYNX ©2011 Alamo Group Inc.
FIRE SUPRESSION SYSTEM PARTS Continued... ITEM PART NO. QTY.
FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC COMMON LYNX ©2011 Alamo Group Inc.
WETCUT COMMON LYNX ©2011 Alamo Group Inc.
WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370136 1 MNT,TANK,50GAL,WETCUT 4 06520342 1 TANK,50GA.,WETCUT 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520343 4 ANCHOR,STRAP,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WETCUT 11 06520345 2 STRAP,TANK,WETCUT COMMON LYNX ©2011 Alamo Group Inc.
WETCUT 100 OR 150 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370138 1 MNT,TANK,100GAL,WETCUT ------ 06370139 - MNT,TANK,150GAL,WETCUT 4 06520372 1 TANK,100GA.,WETCUT ------ 06520373 - TANK,150GA.
WETCUT TANK PLUMBING COMMON LYNX ©2011 Alamo Group Inc.
WETCUT TANK PLUMBING Continued... ITEM PART NO. QTY.
WETCUT SPRAYER HEAD ASSEMBLY COMMON LYNX ©2011 Alamo Group Inc.
WETCUT SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY.
WETCUT CABLES COMMON LYNX ©2011 Alamo Group Inc.
WARRANTY SECTION Warranty Section 7-1
.
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember, SAFETY IS YOU! Your safety and the safety of those around you depends on YOU. Common sense should play a large role in the operation of this machine.
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators. OWNER REQUIREMENTS: 1. 2. 3. 4.
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