SABER MOWER NEW HOLLAND T6000 Current as of 06/17/2011 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.
TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!! Read the safety messages on the implement and shown in this manual.
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower. We recommend that you read carefully the entire manual before operating the unit.
TABLE OF CONTENTS SAFETY SECTION_____________________________________ 1 ASSEMBLY / MOUNTING SECTION______________________ 2 OPERATION SECTION_________________________________ 3 MAINTENANCE SECTION______________________________ 4 PARTS SECTION______________________________________ 5 COMMON PARTS SECTION____________________________ 6 WARRANTY INFORMATION_____________________________ 7 This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated
SAFETY SAFETY SECTION Saber Safety Section 1-1
SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision.
SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tractor and all moving parts are completely stopped. (SG-12) DANGER! Start tractor only when properly seated in the tractor seat.
SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss.
SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins are properly secured.
SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Implement, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely.
SAFETY DANGER! WARNING! WARNING! WARNING! WARNING! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting blades to contact such obstacles.
SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) DANGER! Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully.
SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work. (SBM-6) DANGER! Always keep a careful lookout and use extreme care when working around overhead obstructions.
SAFETY WARNING! Engine Exhaust, some of its constituents, and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm. WARNING! Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth or other reproductive harm.
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SAFETY PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.
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SAFETY ITEM PART NO. QTY. DESCRIPTION 1 50023 00776031 33997 AVAIL 1 1 * * * AVAIL 1 1 1 4 MANUAL CANISTER COMPLETE ROUND MANUAL CANISTER DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL SPECIFIC PRODUCT MANUAL E M I SAFETY MANUAL FRONT ADHESIVE PAD REAR ADHESIVE PAD ZIP TIE 14” LONG 2 3 4 5 6 7 8 9 * 33753 34296 34297 6T1823 NOTE: The manual canister can be bolted, zip tied or adhered to a variety of surfaces. Locate a protected area within the view of the operator.
SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA This Act Seeks: “...
SAFETY Saber Safety Section 1-26
ASSEMBLY SECTION Assembly Section 2-1
ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received! Use a floor jack, hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not.
ASSEMBLY JOYSTICK MOUNT STAND Place the front edge of the support bracket 2 ¾” back from the lower right front window. Rotate stand to be 2 ¼” from the right door frame as shown below. Be sure that the location of the stand will allow clearance between the joystick and all existing interior levers, etc. Drill 3 holes to match control bracket and secure with cap-screws and nylock nuts noted in parts section. Cut a 2 ¼” hole in the floor from inside the cab.
ASSEMBLY SWITCH BOX MOUNTING (JOYSTICK) Locate the 2 holes in the right front corner of the cab frame. These will be the mounting holes for the 2 mounting bolts of the switch box bracket. Mount the bracket using the hardware supplied, as noted in the parts section. SWITCH BOX WIRING Refer to the Parts section for wiring diagrams. Remove top instrument panel (tach, and hour meter) for access to the wires.
ASSEMBLY LIFT VALVE MOUNT Install the valve mounting bracket to the inside of the right and left rear fender frame tube as shown below. Align the valve mounting plate with the drilled holes. Mark the center of one of the holes above and in line with the slotted holes in the valve plate. Do not use any holes that will be used to mount the valve on the plate. Mount the lift valve with the supplied hardware. Refer the parts section for the details.
ASSEMBLY 4 CYLINDER EXHAUST MOUNT NOTE: This should be done after mounting the main frame. 1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo. 4. Install the exhaust mounting bracket and supporting brace. 5. Cut the existing tube at turbo end 4-3/8” from hole center as shown in pic. # 2 and 3. Discard remaining portion of existing tube. 6.
ASSEMBLY Picture # 4 Picture # 5 T6000 Saber Assembly Section 2-7
ASSEMBLY 6 CYLINDER EXHAUST MOUNT NOTE: This should be done after mounting the main frame. 1. Cut the tractor hood as shown below to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo. 4. Install the exhaust mounting bracket and supporting brace. 5. Install the modified turbo tube to the tractor turbo with existing hardware. Do not tighten the hardware. 6.
ASSEMBLY MIRROR MOUNT 1. Remove the existing mirror bracket and mirror from the cab. 2 Remove the mirror and knob from existing bracket. 3. Install the supplied bracket (using supplied hardware) on the cab as shown below. 4. Install the mirror with the knob on the supplied bracket as shown below. Refer to the Parts section for details. A. Mirror/Light Mount Bracket B. Existing Hardware C. Distance the muffler screen is cut back to fit the exhaust collar.
ASSEMBLY NEW HOLLAND PRIORITY VALVE USED ON DELTA & VALUE UNITS (HUSCO) The Delta and Value units need a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow. Torque the body fo the plug first to 94Nm and then the small end to 15Nm. The ports used are directly under the valve mounting plate. The illustration below shows these ports are in a row.
ASSEMBLY DANFOSS PRIORITY VALVE USED ON DELTA & VALUE UNITS The DanFoss lift valve needs a priority valve and a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow. Torque the body fo the plug first to 94Nm and then the small end to 15Nm. The ports used are directly under the valve mounting plate. The illustration below shows these ports are in a row.
ASSEMBLY POLY-CARBONATE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door. Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door. 3. Place small bead of adhesive seal in the bottom of the trim lock bubble bead. 4. Install trim lock bubble seal on polycarbonate starting at the center bottom horizontal portion. 5.
ASSEMBLY MAIN FRAME MOUNTING With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install cap-screws and all other hardware as shown in main frame parts section to secure the first side to the tractor casting. Next raise the second side of the frame into position and secure to tractor as done on first side. Now the ten capscrews, lockwashers and hex nuts can be installed to join the two halves of the main frame together.
ASSEMBLY GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application. When mounting the suction hose between the pump and the tank, the stainless steel bands that are provided must be used. CAUTION: DO NOT use regular hose clamps for this purpose. For protection of hoses in contact with metal edges, wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed.
ASSEMBLY BOOM REST MOUNTING With the main frame mounted on the tractor, refer to the parts section for the hardware needed to install the boom rest. CAUTION: because of the shape and size of the boom rest it will be somewhat unstable to lift into position. Special care should be taken when installing the boom rest. Before lifting into position, install the axle brace onto the boom rest as shown.
ASSEMBLY SABER HOSE ROUTING WARNING NOTE: The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts. Anyone in the way of these parts could be severely hurt or killed. DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves. Measure TWICE, check TWICE then proceed with caution. Connect the hoses to the preformed tubes and move the boom arm to the farthest forward position.
ASSEMBLY Arrange the hoses in the clamp that attaches to the main frame as shown above, with the 1” motor hoses closest to the main frame. Pull the hoses snug from the swivel to the main frame clamps, when main boom is fully forward, and tighten the hoses in the clamp. Make sure the 1” motor hoses do not kink as the boom arm is moved into the stowing position. If this happens the motor hoses will have to be tightened, because there is too much hose between clamps.
ASSEMBLY T6000 Saber Assembly Section 2-18
ASSEMBLY DECK ATTACHMENT Attach the head to the secondary boom using the pins and hardware shown in the parts section to attach linkages. Install the square tube on the top of the head into the head mount and secure using the mounting plate and hardware as shown. The mount should be positioned to the left side of the cutter head. Install the deck pivot cylinder using the pins and hardware also shown in the parts section.
ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”. The joystick is unchanged and provides a ratio-metric voltage signal. The neutral signal voltage is half or 50% of tractor supply voltage.
ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adaptation Potentiometers: Disconnect the Deutsch connectors from the actuators of the valve. Use a Volt/Ohm meter to measure signal voltage and adjust the signal adaptation potentiometers as needed. Pin #4 is tractor supply voltage.
ASSEMBLY MAIN BOOM: “A” Port, Boom UP: 7-9 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely.) “B” Port, Boom Down: 6-8 Seconds (Note: Extend secondary boom completely, roll deck to be level with ground, and raise the main boom to “full up”.
ASSEMBLY T6000 Saber Assembly Section 2-23
ASSEMBLY 2WD FRONT AXLE ADJUSTMENT In order to prevent interference with mounted equipment, the front axle on a 2WD T6000 tractor will have to be adjusted outwards by 2 holes on each side (see illustration below). Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for interference.
ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to remain in good condition as a reminder to the operator, and should be replaced if damaged.
ASSEMBLY T6000 Saber Assembly Section 2-26
OPERATION SECTION Operation Section 3-1 ©2011 Alamo Group Inc.
OPERATION OPERATION TIGER SABER BOOM MOWER OPERATING INSTRUCTIONS Safety is of primary importance to the owner/operator and to the manufacurer. Tiger Saber Booms are manufactured with quality material by skilled workers. The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death.
OPERATION 1.OPERATOR REQUIREMENTS • • • • • • • Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask (depends on operating conditions) OPS-U- 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely.
OPERATION 2.TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities OPERATION • • • • ASAE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt. Operator Protection ..........................
OPERATION 2.3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV) emblem which are clearly visible from the rear of the unit. Most tractor’s have different settings for operating and transporting lighting. Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals.
OPERATION 3.GETTING ON AND OFF THE TRACTOR Before getting onto the tractor, the operator must read and completely understand the implement and tractor operator manuals. If any part of either manual is not completely understood, consult an authorized dealer for a complete explanation. OPS-U- 0007 OPERATION Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped.
OPERATION BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only.
OPERATION OPERATION Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders with 300 yards of the machine when mower is in operation. Be sure the ball valve on the mower hydraulic tank are OPEN before starting the tractor.
OPERATION 5.1 Tractor Pre-Operation Inspection/Service 5.2 Boom Unit Pre-Operation Inspection and Service Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the unit is ready for operation, conduct the following: OPS-B- 0020 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings.
OPERATION OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011_A FRAME ASSEMBLY • Inspect condition of mounting frame weldment.
OPERATION Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. (SG-20) HYDRAULIC LINE INSPECTION • Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. • Inspect the condition of the valve mounting. • Ensure fittings are properly connected.
OPERATION OPERATION HYDRAULIC PUMP/OIL RESERVOIR • Check oil reservoir level and oil condition. (Add specific type oil if low) • Change hydraulic oil filter and hydraulic oil according to maintenance schedule. • Ensure there are no oil leaks and fitting are properly connected • Inspect overall condition of hydraulic pump. • Inspect pump drive shaft. Check the fluid level in the Hydraulic Tank on the Tractor, and add oil if required.
OPERATION Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) All Safety Shields, Guards and other safety devices including (but not limited to) Deflectors, Steel Guards and Gearbox Shields must be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components.
OPERATION OPERATION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: Shift ________________ ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved. Table 1: Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: Shift ________________ ____________________ Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION 5.3 Cutting Component Inspection OPS-U-0031 OPERATION Inspect blade pan and blade assembly for the following: Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • • • • • Become bent or deformed from it’s original shape or Any cracks are visible, or Deep gouges in the blade’s surface are present, or Gouges or chipped areas in the cutting edge are larger than 1/2”(12.
OPERATION 5.4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed: OPERATION Inspect the Blade Bolt Heads daily for abnormal wear. REPLACE BOTH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has: • Visible cracks or • If the recessed area on blade bolt is worn off or • If Blade Bolt has gouges or chipped areas.
OPERATION OPERATION 6.JOYSTICK CONTROL Saber ©2011 Alamo Group Inc.
OPERATION JOYSTICK FW/BACK MOVES MAIN BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL Saber ©2011 Alamo Group Inc.
OPERATION OPERATION RIGHT JOYSTICK SWIVEL ROLLER MOVES BOOM SHIELD SWITCH(on switch box) OPERATES SAFETY SHIELD 6.1 Switchbox The Safety Shield lever opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in the closed position. When moving in the brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown on the next page. Saber ©2011 Alamo Group Inc.
OPERATION OPERATION Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower. (SBM-4) Check to make sure mower switch is in the “OFF” position. The unit is designed not to start if the switch is in the “ON” position. If tractor starts with switch on, turn off tractor and contact your local Tiger dealership for assistance. Start the tractor and allow the instruments to stabilize.
OPERATION OPERATION 6.2 Main Control Switch Box The Mower Control switch turns the mower “ON” and “OFF”. This switch is to be in the “OFF” position to start the tractor. If the switch is “ON” and the tractor ignition switch is turned to “ON” the red “mower run” indicator light will com on. However, the tractor will not start again with the Mower Control switch in the “ON” position.
OPERATION The deck float is to be used only when mowing with a flail head, using the deck float with a rotary head may damage the mower. The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in the closed position. When mowing in brush or in trees above ground level the shield may be opened for easier cutting. Read and follow the warnings on the decal shown below.
OPERATION OPERATION 7.DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement. Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport. To ensure safety while driving the tractor with a boom, review the following. Read all safety instructions.
OPERATION 7.1 Starting the Tractor The procedure to start the tractor is model specific. Refer to the tractor operator’s manual for starting procedures for your particular tractor. Consult an authorized dealer if the starting procedure is unclear. Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 Saber ©2011 Alamo Group Inc.
OPERATION OPERATION 7.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION. Always disengage the tractor differential lock when turning.
OPERATION 7.3 Driving the Tractor and Boom To avoid overturns, drive the tractor with care and at safe speeds, especially when operating over rough ground, crossing ditches or slopes, and turning corners. Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or freewheel downhill. OPS-B- 0006_SBR Saber ©2011 Alamo Group Inc.
OPERATION OPERATION 8.OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW. The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator’s manuals. These manuals must be read and explained to any operator who cannot read. Never allow someone to operate the unit without complete operating instructions.
OPERATION 8.1 Foreign Debris Hazards/Overhead Obstructions Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator. Stop mowing immediately if blades strike a foreign object.
OPERATION 8.2 Operating Speed and Ground Speed OPERATION Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Do Not exceed 5 MPH while operating. Operate the mower at its full rated RPM to maintain blade speed for a clean cut. Refer to the tractor operator’s manual or the tractor instrument panel for the engine speed and gear to provide the desired ground speed.
OPERATION 8.4 50” and 60” Boom Rotary Brush Mowers The 50” and 60” boom rotary brush mower was designed for cutting brush and foliage up to 6 inches in diameter or multiple branches that have a total cross section area equivalent to one 6 inch branch. During mower operation, the hand throttle must be used to maintain engine speed at 1900-2200 R.P.M. This prevents radical changes in mower spindles speed, reducing the possibility of cutter assembly damage.
OPERATION OPERATION disengage the mower, and return boom to a safe travel position. Return to starting point and make next pass, etc. After the first day of operation, all bolts should be checked and tightened securely. This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower, or injury to the operator. When cutting trees and brush approach material to be cut with the head perpendicular to material.
OPERATION 8.6 50” Boom Flail Operating the mower in a manner that allows the knives to continually fold back or allowing knive lugs to contact foliage will cause permanent damage to the cutter shaft drum, knives, and knife attachment parts. The 50” boom flail cutter shaft is designed for standard rotation (same rotation as the tractor wheels during forward travel). Never operate the cutter shaft in reverse rotation.
OPERATION OPERATION All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, PTO integral shields, and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components.
OPERATION 8.10 Shutting Down the Attached Head- For Standard Equipment To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time. Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation.
OPERATION 9.TRANSPORTING THE TRACTOR AND IMPLEMENT OPERATION Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations. By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized.
OPERATION 9.3 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking for you, therefore, you must look out for them.
OPERATION OPERATION When operating on public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your state or municipality for agricultural tractors. Always stay alert when transporting the tractor and mower on public roads.
OPERATION 9.4 Transporting Unit by Flatbed Trailer Park flatbed on level area. Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions. If boom is over local height restrictions, you will need to extend booms outward enough to clear front of tractor when boom is pivoted forward. Pivot mower deck into a horizontal position, and lower the boom until deck is slightly above trailer bed.
OPERATION OPERATION Arrange the chains so that when tightened, the chains are pulling downward and against themselves. Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension. Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury.
OPERATION BEFORE leaving the tractor seat, always set the parking brake and/or set the tractor transmission in parking gear, disengage the PTO, stop the engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) Saber ©2011 Alamo Group Inc.
OPERATION OPERATION Saber ©2011 Alamo Group Inc.
MAINTENANCE SECTION Maintenance Section 4-1 ©2011 Alamo Group Inc.
MAINTENANCE General Instructions Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower. MAINTENANCE When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization.
MAINTENANCE whenever a wheel is removed and reinstalled. Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SG-14) Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine.
MAINTENANCE MAINTENANCE ITEM SERVICE COMMENTS Hydraulic Fittings Check for leaks Tighten when needed. Do Not use hands to check for leaks, see maintenance precautions Knives Check Inspect for missing or damaged knives, change as needed or sharpen as needed. Spindle mounting bolts spindle to deck) Check 3/4” x 2” torque or 3/4” x 2-1/2” bolts to 331ft. lbs. Knife mounting bolts knife to disk or blade bar) Check Pre-lubricate threads, then torque: 1-1/8” knife bolts to 800 ft. lbs.
MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS SERVICE COMMENTS In Tank Hyd. Fluid Filter 10 micron filter) Change Change after first 50 hours only, then every 500 hrs. yearly or if indicated by the restriction indicator. In-Line High Pressure Filter (10 micron filter) Change Change after first 50 hours only, then every 500 hrs. yearly or if indicated by the restriction indicator.
MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose Bolts 1. Check all bolts and tighten to recommended torque specifications 2a. Check for damage blades, disc or cutter shaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly MAINTENANCE 2. Cutter assembly Unbalanced Mower will not lift Mower will not start or run 1. Hyd. Fluid Low 2. Leaks in line 3. Faulty relief valve 4. Kinked or blocked 5. Faulty cylinder 1. Check and refill Hyd Fluid 2.
MAINTENANCE TROUBLESHOOTING (Continued) SYMPTOMS CAUSE REMEDY Motor runs but will not cut. 1. Belts 1. 2. Tensioner 2. 1. Contaminants restricting spool movement in valve body. 1. 2. Suction lines obstructed 3. Low oil level 2. 3. Remove large nut on side of large valve block. Remove spring, and use needle nose vise grip to pull spool from block. Check block and spool for contaminates and scratches. Clean parts or replace if scratched. Check for kinks or obstruction in suction hose. Check Hyd.
MAINTENANCE MAINTENANCE LUBRICATION RECOMMENDATIONS Description Application General Specification Recommended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid® 424 Mower Hydraulics Cold Temperatures 0° F Start-Up Normal Temperatures 15° F Start-Up Reservoir Flail Rear Gearbox ISO 46 Anti-Wear-Low Temp Mobil DTE® 15M ISO 46 Anti-Wear Nuto®H46, Mobil DTE®25 Reservoir PAO Synthetic Extreme Pressure Gear Lube Mobil® 1 Synthetic Gear Lubricant LS 75W-90, Mobil Delvac Synthetic Gear
MAINTENANCE TORQUE SPECIFICATIONS MAINTENANCE *These are general specifications. Check your tractor operators or service manual for exact specifications. Saber ©2011 Alamo Group Inc.
MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant Surface coating on SHIELDS® SUPERCOATED™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED™ on both sides. MAINTENANCE CLEANING THE SUPERCOAT™ HARD-COAT 1. Wash with a mild solution of soap or detergent and lukewarm water. 2.
MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS If your reservoir has two sight glasses: The reservoir should be filled to the top of the lower sight glass on the side of the tank. Do not over-fill. The reservoir has been over-filled when oil is visible in the upper sight glass. If tank has too much oil, the excess may be expelled through the pressurized breather.
MAINTENANCE DETAILED MAINTENANCE MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and depressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.
MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL Locate grease zerks on each end of roller tube at lower end of head. Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals. CAUTION: Over greasing may cause premature seal failure.
MAINTENANCE MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLED TO MOTOR OR P.T.O.! Failure to do so will result in component failure! TIGHTENING KNIFE BOLTS AND DISK BOLTS: BOOM ROTARY - After every 8 hours of operation or daily, the Knife Bolts and Disk Bolts should be tightened as follows: Knife mounting bolts (2ea.
MAINTENANCE GREASING POINTS ON BOOM AND PIVOT Locate grease zerks (8) on deck pivot assembly, (2) on the deck end of secondary boom, (2) at main/ secondary boom joint, and (2) at swivel end of main boom. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. SABER Saber ©2011 Alamo Group Inc.
MAINTENANCE DECK STOP ADJUSTMENT MAINTENANCE Loosen locking nut. Turn adjustment bolt in, and run deck cylinder out to full extension. Adjust bolt out until the head just touches the boom, and tighten lock nut. NOTE: Bolt should not hit boom before cylinder reaches full travel. GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of top spindle seal.
MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service. Torque the (6) bolts shown below to 331 ft. lbs. MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play. If coupler does not slide freely, inspect for loose pump mount bolts, or damaged or loose crank shaft adapter.
MAINTENANCE DRIVE SHAFT YOKE, U-JOINT 7STUB SHAFT MAINTENANCE With engine stopped, inject Lithium-Complex extreme pressure grease confirming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (2), main boom pivot boss (2) and on both ends of the boom swivel cylinder.
MAINTENANCE SABER SWIVEL GREASING BOOM CYLINDER(S) PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang. Inject Lithium-Complex Extreme Pressure grease confirming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. This procedure is to be used on the main boom cylinder, secondary boom cylinder, deck pivot, and swivel cylinders daily or at 8 hour intervals. Saber ©2011 Alamo Group Inc.
MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, take care to replace the blade bolts, nuts, and washers.
MAINTENANCE ROTARY KNIFE REPLACEMENT 1. Be sure you have a complete matching set of new knives for replacement. 2. Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3. Lube threads with anti-seize, motor oil or grease. Install bolts through knife and disk from bottom side of disk. Install new self-locking nuts and torque them to 800 ft. lbs. 4. The knives should swing freely to absorb shocks from impact when striking objects.
MAINTENANCE Flail Blades Inspection MAINTENANCE Inspect the Blades daily for abnormal wear.
MAINTENANCE Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread.
MAINTENANCE Flail Axe Blades Inspection MAINTENANCE Inspect the Blades daily for abnormal wear.
MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: Visible cracks or • If the blade bolt is worn or any recessed area is visible on the bolt, or • If Blade Bolt has gouges or chipped areas. or • If Bushing fits loose in the Rotor Shaft.
MAINTENANCE DO NOT re-use the locking hex nuts for mounting the knives. If hex nut becomes loose, or required removal for knife replacement or any other reason, they must be discarded and replaced with new nuts. MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT 1. If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower. 2. Assemble knives, clevis, bolts and nuts as shown in part section of manual. 3.
MAINTENANCE 6. Apply grease to seal of outer bearing cover assemblies 7. Remove two (2) nuts securing the bearing assemblies. Carefully install outer bearing cover assemblies (with integral seals), and secure with six (6) bolts and locknuts. 8. Grease bearings with grease gun after assembly is completed. HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT NOTE: The grease zerk and gussets are located on the top side of the spindle housing. Be sure the spindle is assembled correctly.
MAINTENANCE MAINTENANCE BEARING INSTALLATION 1. Press upper bearing cup into the spindle housing 2. Turn the spindle housing over and press in the lower bearing cup. 3. Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing, so lubricant is sealed inside the housing. 4. Install the spindle in the housing.
MAINTENANCE Boom Cylinder Removal and Replacement Instructions 1. 2. 3. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Saber ©2011 Alamo Group Inc. Maintenance Section 4-29 MAINTENANCE 4. 5. 6. Clear the area of all personnel before lowering the boom mower head. From the tractor seat with your seat belt fastened around you, Lower the boom mower head to the ground. Extend the boom to the furthest reach and lower the mower head flat on the ground.
MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 1. 2. 3. 4. MAINTENANCE 5. 6. 7. 8. Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are orientated as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guard on the non-drive side first. Use loctite-271 or equvalent and torque (95 ft-lb or 104ft-lb if you use an extension).
MAINTENANCE MAINTENANCE Saber ©2011 Alamo Group Inc.
MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Drive Shaft: If required with drive shaft/coupler check for end play and lubricate at zerks. MAINTENANCE _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged. _______ Pivot points: Inject grease until it appears at ends.
NEW HOLLAND T6000 SABER PARTS SECTION Parts Section 5-1
PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locate the parts and quantities required. 2.
PARTS SECTION TABLE OF CONTENTS SECTION PAGE TRACTOR MOUNT KIT – MAIN FRAME 5-4 TRCTR MNT KIT – HYD BRAKE VALVE 5-6 AXLE BRACE & BATTERY BOX 5-8 JOYSTICK AND SWITCH BOX 5-10 LV-5 SP DANFOSS, LOAD SENSE 5-12 LV-5 SP DANFOSS, LOAD SENSE,TERRA GLIDE 5-14 LV-5 SP DANFOSS, POWER BEYOND,DELTA 5-16 MIRROR BRACKET 5-18 EXHAUST MOUNT 5-20 POLYCORBONATE SAFETY WINDOW 5-22 WHEEL WEIGHT 5-24 FRONT PUMP AND GRILL GUARD - OPTIONAL 5-28 BOOMREST ASSEMBLY - SABER 5-29 BOOMREST ASSEMBLY - SABER
TRACTOR MOUNT KIT - MAIN FRAME CNH T6000 Saber Parts Section 5-4
TRACTOR MOUNT KIT - MAIN FRAME ITEM P/N QTY.
TRCTR MNT KIT - HYDRAULICS, BRAKE VALVE CNH T6000 Saber Parts Section 5-6
TRCTR MNT KIT - HYDRAULICS, BRAKE VALVE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 P/N 06300076 06300075 06300080 06700090 23152 TF4852 06400114 33880 25341 24849 06510084 32382 24860 21644 21627 33555 06506012 34064 34655 34309 06500320 06500066 06500309 06500364 06500365 06370104 21631 QTY.
AXLE BRACE - SABER CNH T6000 Saber Parts Section 5-8
AXLE BRACE - SABER ITEM PART NO. QTY.
JOYSTICK AND SWITCH BOX CNH T6000 Saber Parts Section 5-10
JOYSTICK AND SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 06520041 06520042 35033 35205 35206 35204 33691 32829 35256 21636 21627 06340011 06340010 06510196 33355 23113 21529 21986 22014 33693 27082B 2 1 1 1 1 1 1 4 3 3 3 1 1 1 1 2 4 4 4 1 3 MOUNT,RAM,BALL,1 1/2",NPT,2181 MOUNT,RAM,ARM,1.5"x2.
LIFT VALVE - 5 SP DANFOSS CNH T6000 Saber Parts Section 5-12
LIFT VALVE - 5 SP DANFOSS ITEM PART NO.
LIFT VALVE - 5 SP DANFOSS - TERRA GLIDE CNH T6000 Saber Parts Section 5-14
LIFT VALVE - 5 SP DANFOSS - TERRA GLIDE ITEM PART NO.
LIFT VALVE - 5 SP DANFOSS - DELTA CNH T6000 Saber Parts Section 5-16
LIFT VALVE - 5 SP DANFOSS - DELTA ITEM PART NO.
MIRROR BRACKET CNH T6000 Saber Parts Section 5-18
MIRROR BRACKET ITEM PART NO. QTY.
EXHAUST MOUNT - 4 CYLINDER ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 06410127 21630 21625 21988 * 06410128 35188 06520024 06520035 * 1 4 4 4 2 1 2 1 1 REF MNT,EXHAUST,TSA100-110 CAPSCREW,3/8 x 1,NC HEX NUT,3/8,NC LOCKWASHER,3/8 EXISTING MAINFRAME HARDWARE MNT,EXHAUST,SUPPORT CLAMP,EXHAUST,3” TUBE,EXHAUST,SUPPORT,4CYL CLAMP,EXHAUST,2.
EXHAUST MOUNT - 6 CYLINDER ITEM PART NO. QTY.
BOOM POLYCARBONATE CAB SAFETY WINDOW KIT CNH T6000 Saber Parts Section 5-22
BOOM POLYCARBONATE CAB SAFETY WINDOW KIT ITEM PART NO. QTY.
WHEEL WEIGHT SABER CNH T6000 Saber Parts Section 5-24
WHEEL WEIGHT SABER 34" TIRE CONFIGURATION ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 32615 32518 21846 33626 06530200 06533000 06531000 1 2 3 3 3 6 3 1700# WEIGHT 850# WEIGHT CAPSCREW,3/4 x 9,NC FLATWASHER,3/4,GR 8,USS CAPSCREW,7/8 x 14,GR 8,NC FLATWASHER,7/8,GR 8 HEX NUT,7/8,GR 8,NC 38" TIRE CONFIGURATION ITEM PART NO. QTY.
WHEEL WEIGHT - SABER MB/XB CNH T6000 Saber Parts Section 5-26
WHEEL WEIGHT - SABER MB/XB 34" TIRE CONFIGURATION ITEM PART NO. QTY. DESCRIPTION 1 2 3 4 5 6 7 32615 32518 21846 33626 06530200 06533000 06531000 1 3 3 3 3 6 3 1700# WEIGHT 850# WEIGHT CAPSCREW,3/4 x 9,NC FLATWASHER,3/4,GR 8,USS CAPSCREW,7/8 x 14,GR 8,NC FLATWASHER,7/8,GR 8 HEX NUT,7/8,GR 8,NC 38" TIRE CONFIGURATION ITEM PART NO. QTY.
OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY.
BOOMREST ASSEMBLY - SABER ITEM PART NO. QTY.
BOOMREST ASSEMBLY - SABER MB ITEM PART NO. QTY.
BOOMREST ASSEMBLY - SABER XB ITEM PART NO. QTY.
CNH T6000 Saber Parts Section 5-32
COMMON SABER BOOM PARTS SECTION
PART NAME INDEX PARTS ORDERING GUIDE......................................................................................................................................................................... 5 BOOM SWIVEL ASSEMBLY...................................................................................................................................................................... 6 QUICK COUPLERS.....................................................................................................
PART NAME INDEX CLEAN CUTTER HEAD............................................................................................................................................................................ 67 CLEAN CUTTER ASSEMBLY.................................................................................................................................................................. 68 CLEAN CUTTER OPERATION.............................................................................................
PARTS ORDERING GUIDE COMMON SABER ©2011 Alamo Group Inc.
BOOM SWIVEL ASSEMBLY COMMON SABER ©2011 Alamo Group Inc.
BOOM SWIVEL ASSEMBLY Continued... ITEM PART NO. QTY.
QUICK COUPLERS COMMON SABER ©2011 Alamo Group Inc.
QUICK COUPLERS Continued... ITEM PART NO. QTY. DESCRIPTION 1 34392 2 ADAPTER,1ORBX1FJX 2 06503028 2 QUICK COUPLER,1”SAE,MALE,FLAT 3 06503027 2 QUICK COUPLER,1”SAE,FEM,FLAT 4 33555 2 ADAPTER,1MORBX1MJIC 5 ------ - PREFORMED TUBES - REFER TO BOOM ARM PARTS 6 ------ - #16 HOSE - REFER TO HYDRAULICS PARTS COMMON SABER ©2011 Alamo Group Inc.
SABER BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 32743 1 MAIN BOOM W/BEARING 2 32744 1 SECONDARY BOOM W/BEARING 3 32311 1 MOUNT,SWIVEL HEAD 4 32309 1 MOUNT HEAD PLATE 5 32316 1 LINKAGE,BOOM TO CYLINDER 6 32745 1 LINKAGE W/BEARING,CYLINDER TO SWIVEL COMMON SABER ©2011 Alamo Group Inc.
SABER BOOM ASSEMBLY Continued... ITEM PART NO. QTY.
SABER MB BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 06310075 1 BOOM,MB,PRIMARY,SABER 2 06310076 1 BOOM,MB,SECONDARY,SABER 3 21688 5 CAPSCREW,7/16" X 3-1/4,NC 4 32375 3 PIN,1-1/2" X 3-13/16",W/HOLE 5 21677 8 NYLOCK NUT,7/16",NC 6 32363 1 CYLINDER,5" X 25" COMMON SABER ©2011 Alamo Group Inc.
SABER MB BOOM ASSEMBLY Continued... ITEM PART NO. QTY.
SABER XB BOOM ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 06310031 1 BOOM,LONG,PRIMARY,SABER 2 06310032 1 BOOM,LONG,SECONDARY,SABER 3 21688 5 CAPSCREW,7/16" X 3-1/4",NC 4 32375 3 PIN,1-1/2" X 3-13/16",W/HOLE 5 21677 8 NYLOCK NUT,7/16",NC 6 32363 1 CYLINDER,5" X 25" COMMON SABER ©2011 Alamo Group Inc.
SABER XB BOOM ASSEMBLY Continued... ITEM PART NO. QTY.
SABER FLAIL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 32220 1 BONNET --- 06700014 - CUTTERSHAFT ASSY (ITEMS 2,13,44,45 & 51) 2 06320010 1 CUTTERSHAFT 3 32199 1 GROUND ROLLER 4 32218 1 TAILGATE 5 32302 1 BELT COVER 6 32301 1 GROUND ROLLER MOUNT - RIGHT 7 32300 1 GROUND ROLLER MOUNT - LEFT 8 703976 2 ROLLER BEARING 9 002037 2 ROLLER BEARING SEAL COMMON SABER ©2011 Alamo Group Inc.
SABER FLAIL ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 10 02969051 2 PIN 11 32635 2 DEFLECTOR FLAP 12 32636 1 DEFLECTOR FLAP BAR 13 33622 18 CUTTER BLADE 17 02967328 1 BUSHING 18 02967325 1 PULLEY,8 1/2" DIA. 19 32696 1 BUSHING 20 02967327 1 PULLEY,9 3/4" DIA.
SABER DIRECT DRIVE FLAIL ASSY COMMON SABER ©2011 Alamo Group Inc.
SABER DIRECT DRIVE FLAIL ASSY Continued... ITEM PART NO. QTY.
SABER DIRECT DRIVE ASSEMBLY COMMON SABER ©2011 Alamo Group Inc.
SABER DIRECT DRIVE ASSEMBLY Continued... ITEM PART NO. QTY.
50IN SABER ROTARY MOWER ITEM PART NO. QTY. DESCRIPTION 1 33304 - ROTARY,SABER 50",ASSY 2 32914 1 ROTARY,SABER 50",DECK 3 32915 1 SHIELD,50" ROTARY,SABER 4 06504012 1 MOTOR 5 33198 1 MOTOR MOUNTING BRACKET 6 34479 1 SPROCKET,MOTOR 7 34482 1 CHAIN COUPLING 8 34483 1 COVER COUPLING 9 TF4852 2 FLANGE KIT 10 TF1124 1 KEY,WOODRUFF 11 33185 1 CYLINDER COMMON SABER ©2011 Alamo Group Inc.
50IN SABER ROTARY MOWER Continued... ITEM PART NO. QTY.
50IN SABER XB ROTARY MOWER ITEM PART NO. QTY.
50IN SABER XB ROTARY MOWER Continued... ITEM PART NO. QTY.
60IN SABER ROTARY MOWER ITEM PART NO. QTY.
60IN SABER ROTARY MOWER Continued... ITEM PART NO. QTY.
SABER SPINDLE ASSEMBLY COMMON SABER ©2011 Alamo Group Inc.
SABER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY.
SABER XB & 60IN SPINDLE ASSY COMMON SABER ©2011 Alamo Group Inc.
SABER XB & 60IN SPINDLE ASSY Continued... ITEM PART NO. QTY.
3IN X 17-1/2IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION --- 33705 - CYLINDER,WELDED,3" X 17-1/2" 1 34571 1 PISTON ROD ASSY 2 34572 1 BUTT & TUBE ASSY 3 34573 1 PISTON 4 34574 1 GLAND 5 34575 1 LOCK NUT,1"-14 UNS (TORQUE TO 315 FT.LB.
4IN X 15IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION --- 32365 - CYLINDER,WELDED,4" X 15" 1 34580 1 PISTON ROD ASSY 2 34581 1 BUTT & TUBE ASSY 3 34582 1 PISTON 4 34583 1 GLAND 5 34584 1 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 510 FT.LB.
4-1/2IN X 26-1/2IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION --- 32364 - CYLINDER,WELDED,4-1/2" X 26-1/2" 1 34586 1 PISTON ROD ASSY 2 34587 1 BUTT & TUBE ASSY 3 34588 1 PISTON 4 34589 1 GLAND 5 34590 1 LOCK NUT,1-1/4"-12 UNF (TORQUE TO 510 FT.LB.
5IN X 25IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION --- 32363 - CYLINDER,WELDED,5" X 25" 1 34592 1 PISTON ROD ASSY 2 34593 1 BUTT & TUBE ASSY 3 34594 1 PISTON 4 34595 1 GLAND 5 34596 1 LOCK NUT,1-3/4"-12 UNF (TORQUE TO 1800 - 2000 FT.LB.
RESERVOIR TANK FILTER ASSEMBLY COMMON SABER ©2011 Alamo Group Inc.
RESERVOIR TANK FILTER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06505044 - FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MM X 25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY COMMON SABER ©2011 Alamo Group Inc.
FRONT HYDRAULIC PUMP COMMON SABER ©2011 Alamo Group Inc.
FRONT HYDRAULIC PUMP Continued... ITEM PART NO. QTY.
50IN FLAIL MOTOR BREAKDOWN COMMON SABER ©2011 Alamo Group Inc.
50IN FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY.
50IN FLAIL DIRECT DRIVE MOTOR BREAKDOWN COMMON SABER ©2011 Alamo Group Inc.
50IN FLAIL DIRECT DRIVE MOTOR BREAKDOWN Continued... ITEM PART NO. QTY.
50IN AND 60IN ROTARY MOTOR BREAKDOWN COMMON SABER ©2011 Alamo Group Inc.
50IN AND 60IN ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY.
COOLER ASSEMBLY COMMON SABER ©2011 Alamo Group Inc.
COOLER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 1 21530 10 CAPSCREW,1/4 X1 NC 2 21986 10 LOCKWASHER,1/4 3 22014 10 FLATWASHER,1/4 4 35176 10 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 MNT,COOLER,BUMPER TANK,RH 7 06380007 1 MNT,COOLER,BUMPER TANK,LH 8 06510026 1 COOLER,FRONT MNT 9 21629 4 CAPSCREW,3/8 X 3/4 NC 10 21988 4 LOCKWASHER,3/8 11 22016 4 FLATWASHER,3/8 12 34117 2 ELBOW,1MOR X 1MJ90,FORGED COMMON SABER ©2011 Alamo Group Inc.
CABLE (MANUAL) LIFT VALVE, 4 SPOOL - 06502104 COMMON SABER ©2011 Alamo Group Inc.
CABLE (MANUAL) LIFT VALVE, 4 SPOOL - 06502104 Continued... ITEM PART NO. QTY.
CABLE (MANUAL) LIFT VALVE, 5 SPOOL - 06502103 COMMON SABER ©2011 Alamo Group Inc.
CABLE (MANUAL) LIFT VALVE, 5 SPOOL - 06502103 Continued... ITEM PART NO. QTY.
5 SPOOL ELECTRONIC VALVE - 06502096 ITEM PART NO. QTY. DESCRIPTION ------ 06502096 - VLV,5SP,32PVG,SIDE STOW 1 06502074 1 END PLATE 06505013 1 ------ 5 1S 2 END PLATE SEAL KIT BONNET 2S 06505042 1 BONNET SEAL KIT 2A 42197 1 MAIN BOOM BONNET 2B 42197 1 SECONDARY BOOM BONNET 2C 42197 1 DECK ROLL BONNET 2D 42197 1 BOOM SWIVEL BONNET 2E 42197 1 DECK SHIELD BONNET COMMON SABER ©2011 Alamo Group Inc.
5 SPOOL ELECTRONIC VALVE - 06502096 Continued... ITEM PART NO. QTY.
BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510084 - BRAKE VALVE, ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34090 1 RELIEF VALVE, 3500 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI COMMON SABER ©2011 Alamo Group Inc.
BRAKE VALVE HYDRAULIC SCHEMATIC COMMON SABER ©2011 Alamo Group Inc.
SOLENOID SWITCH BOX AND WIRING ITEM PART NO. QTY. DESCRIPTION 1 ------ - SWITCH BOX 2 RE37651 1 PLUG,AUX PWR 3 24204 - FUSE HOLDER,IN-LINE (OPTION) 4 6T3965 - FUSE,3AMP (OPTION) 5 6T3934 - TEMPERATURE GAUGE (OPTION) 6 6T3931 - TEMPERATURE SENSOR (OPTION) COMMON SABER ©2011 Alamo Group Inc.
MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06514012 1 SWBX,ALUM,BLK,06510100 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 34532 1 SWITCH,TRVL LCK 5 06514014 1 BREAKER,10A,SWBX 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 8 06550019 1 DECAL,SWTCHBX,BOOM,CG 9 35227 1 RELAY,DP,DT,12V,LY2F,35226 COMMON SABER ©2011 Alamo Group Inc.
MANUAL LIFT VALVE SCHEMATIC COMMON SABER ©2011 Alamo Group Inc.
ELECTRONIC LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 06510196 1 SWBX,ASSY 2 33811 2 SWITCH,MASTER/DECK FLOAT 3 33813 1 SWITCH,SFTY SHIELD 4 34532 1 SWITCH,TRVL LCK 5 34540 1 STRAIN RELIEF,3/4",BLACK,NYLON 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 06514006 1 BREAKER,15A,SWBX 8 06550044 1 DECAL,SWBX,06510047 9 35226 1 SWITCH,MOWER,COLEHERSEE 10 35227 1 RELAY,DP,DT,12V,LY2F,35226 COMMON SABER ©2011 Alamo Group Inc.
ELECTRONIC LIFT VALVE SCHEMATIC COMMON SABER ©2011 Alamo Group Inc.
LEFT HAND JOYSTICK SWITCHBOX SCHEMATIC COMMON SABER ©2011 Alamo Group Inc.
TROUBLESHOOTING COMMON SABER ©2011 Alamo Group Inc.
TROUBLESHOOTING - CONTINUED COMMON SABER ©2011 Alamo Group Inc.
HYDRAULIC TROUBLESHOOTING GUIDE COMMON SABER ©2011 Alamo Group Inc.
ELECTRICAL TROUBLESHOOTING GUIDE COMMON SABER ©2011 Alamo Group Inc.
NOTES 1 COMMON SABER ©2011 Alamo Group Inc.
CLEAN CUTTER HEAD COMMON SABER ©2011 Alamo Group Inc.
CLEAN CUTTER ASSEMBLY COMMON SABER ©2011 Alamo Group Inc.
CLEAN CUTTER OPERATION COMMON SABER ©2011 Alamo Group Inc.
CLEAN CUTTER OPERATION - CONTINUED COMMON SABER ©2011 Alamo Group Inc.
CLEAN CUTTER MAINTENANCE COMMON SABER ©2011 Alamo Group Inc.
CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART NO. QTY.
CARBIDE TIP REPLACEMENT COMMON SABER ©2011 Alamo Group Inc.
NOTES 2 COMMON SABER ©2011 Alamo Group Inc.
FIRE SUPRESSION SYSTEM COMMON SABER ©2011 Alamo Group Inc.
FIRE SUPRESSION SYSTEM PARTS COMMON SABER ©2011 Alamo Group Inc.
FIRE SUPRESSION SYSTEM PARTS Continued... ITEM PART NO. QTY.
FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC COMMON SABER ©2011 Alamo Group Inc.
WETCUT COMMON SABER ©2011 Alamo Group Inc.
WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370136 1 MNT,TANK,50GAL,WETCUT 4 06520342 1 TANK,50GA.,WETCUT 7 RD1032 3 PIN,LYNCH 1/4" X 2" 8 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16" 9 06520343 4 ANCHOR,STRAP,WETCUT 10 06520344 4 BOLT,STRAP,TANK,WETCUT 11 06520345 2 STRAP,TANK,WETCUT COMMON SABER ©2011 Alamo Group Inc.
WETCUT 100 OR 150 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06370128 1 MNT,3PNT,UNI 2 06370138 1 MNT,TANK,100GAL,WETCUT ------ 06370139 - MNT,TANK,150GAL,WETCUT 4 06520372 1 TANK,100GA.,WETCUT ------ 06520373 - TANK,150GA.
WETCUT TANK PLUMBING COMMON SABER ©2011 Alamo Group Inc.
WETCUT TANK PLUMBING Continued... ITEM PART NO. QTY.
WETCUT SPRAYER HEAD ASSEMBLY COMMON SABER ©2011 Alamo Group Inc.
WETCUT SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY.
WETCUT CABLES COMMON SABER ©2011 Alamo Group Inc.
WARRANTY SECTION Warranty Section 7-1
.
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material and workmanship. Any part of equipment that in Tiger’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the failure of part(s) shall have occurred within twelve (12) months from the date of delivery of said equipment to the Retail Customer.
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember, SAFETY IS YOU! Your safety and the safety of those around you depends on YOU. Common sense should play a large role in the operation of this machine.
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators. OWNER REQUIREMENTS: 1. 2. 3. 4.
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