0,000 Watt Generator Owner’s Manual Model No. TPP-10000G-A For Service Please Call Toll free: 1-866-591-8921 WARNING Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. TABLE OF CONTENTS SAFETY GUIDELINES ................................................................................................................... 3 GENERATOR COMPONENTS .................................................................................................... 13 WATTAGE REFERENCE CHART....................................................
Safety Guidelines This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. These labels warn you of potential hazards that can cause serious injury. Read them carefully. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.
General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON WARNING! IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.
Gasoline and Oil This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in a well-ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored. GASOLINE IS HIGHLY FLAMMABLE AND EXPLOSIVE. YOU COULD BE BURNED OR SERIOUSLY INJURED IF THE GASOLINE IS IGNITED. • Before refueling, stop the engine and keep heat, sparks and flame away. • Handle fuel only outdoors.
Electrical Safety Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction. Double insulated tools are equipped with a polarized plug, where one blade is wider than the other. This plug fits in a polarized outlet only one way.
THE GENERATOR IS A POTENTIAL SOURCE OF ELECTRICAL SHOCK IF NOT KEPT DRY. • DO NOT EXPOSE THE GENERATOR TO MOISTURE, RAIN OR SNOW. Water entering a generator will increase the risk of electric shock. • DO NOT OPERATE THE GENERATOR WITH WET HANDS. • Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.
Personal Safety Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Avoid accidental starting.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator. Servicing Maintain labels and nameplates on the generator and engine. These carry important information. If unreadable or missing, contact the service number on the front page of this manual or Tillotson Power Products LLC immediately for a replacement. Generator service must be performed only by qualified repair personnel.
If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load. Keep all personnel away from the suspended generator during relocating. The supporting floor/ground surface should be level and strong enough to safely hold the weight of the generator.
When working on or around the generator, always wear protective clothing, including ANSI approved safety gloves, safety eye goggles, and safety hat. Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer. Always follow and complete scheduled engine and generator maintenance. Chemicals Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces. Avoid body contact with fuels, oils, and lubricants used in the generator.
Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials. • Keep the generator at least 3 feet (1 meter) away from buildings and other equipment during operation. • Do not enclose the generator in any structure. Keep flammable materials away from the generator. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.
GENERATOR COMPONENTS -p See next page for further explanations.
Engine Key Positions: Off: Key should be in the OFF position when generator is not in use. Key may also be turned to the off position to stop the engine. ON: Key should be in the ON positions while engine is running or prior to starting the engine with the remote or recoil starter. START: Turn key to start position to start the engine. Do not turn the key switch to START position when the engine is running. Doing so may damage the starting motor. Do not leave key in the ignition unattended.
engine has started and is running steadily, the choke should be opened (disengaged) by turning the lever as far as it will easily go clockwise (away from the air filter). Ground Terminal: The generator ground terminal is connected to the frame of the generator, the metal non-currentcarrying parts of the generator and the ground terminals of each receptacle.
WATTAGE REFERENCE CHART Electric equipment, especially engines, produce strong current when being started. The table below offers references when you connect those installations to generator. Tool or Appliance Essentials Light Bulb – 75 watt Deep Freezer Sump Pump Refrigerator/Freezer – 18 cu. ft.
PRE-OPERATION CHECKLIST 1. Connect the Battery Connect the positive wire to the positive terminal of the battery and the negative wire to the negative terminal of the battery. 2. Fill or Check the Engine Oil CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH A HIGH QUALITY SAE 10W-30 OR OTHER SUITABLE GRADE ENGINE OIL. To do so, unscrew and remove the engine’s oil dipstick located at the bottom of the engine crankcase.
Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. Always check the API SERVICE label on the oil container to be sure it includes the letter SJ. 3. Fuel Check the fuel gauge and refill the tank if the fuel level is low. Do not use gasoline with more than 10% ethanol. Refuel carefully to avoid spilling fuel. Do not fill above the shoulder of the fuel strainer.
Insert key and turn the engine switch to the ON position. You can start then engine using any of the following methods. o Remote start. Push and hold the ON button on the remote control. The remote indicator light should flash. If the light does not flash, the unit may require new batteries. o Ignition key. Turn the ignition switch to the ON position and hold for a few seconds. DO NOT HOLD FOR MORE THAN 5 SECONDS.
OPERATING INSTRUCTIONS Connections to a Building Electrical System Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes. A transfer switch, which isolates generator power from utility power, is a prerequisite to a safe installation.
CAUTION: Substantial overloading will open the circuit breaker. Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF, but will shorten the service life of the generator. AC Operation Start the engine. Switch the AC circuit breaker ON. Plug in the appliance. Most motorized appliances require more than their rated power for startup. Do not exceed the current limit specified for any one receptacle.
MAINTENANCE Good maintenance is essential for safe, economical and trouble-free operation. It will also help reduce air pollution. Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously injured or killed. Always follow the inspection and maintenance recommendations and schedules in this instruction manual. Maintenance Safety Make sure the engine is off before you begin any maintenance or repairs.
Reinstall the drain plug and sealing washer. Tighten the plug securely. Refill with the recommended oil and check the oil level. Wash your hands with soap and water after handling used oil. Air Filter Service A dirty air filter will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air filter regularly. Service more frequently when operating the generator in extremely dusty areas.
Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water, which may be in the fuel tank from entering the carburetor. If the engine has not been running for a long time, the sediment cup should be cleaned. Turn the fuel valve to the OFF position. Remove the sediment cup, O-ring and filter. Clean the sediment cup, O-ring and filter in nonflammable or high flash point solvent. Reinstall the filter, O-ring and sediment cup. Turn the fuel valve lever ON and check for leaks.
INSPECTION, CLEANING AND MAINTENANCE WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE OR CLEANING. Before each use, inspect the generator.
INSTALLATION Your generator may be installed as part of an Automatic Generator System (AGS) but should only be done so by a certified electrician and licensed contractor. Note the following if you decide to permanently install your generator: Electrical and other permits may be required for the installation of emergency power systems. Investigate your local building and electrical codes before installing this unit. Installation must be completed by a certified electrician and licensed contractor.
Connect a #6 AWG grounding wire (not included) from the ground connector (8) on the generator to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator. After installation, check the total rated and peak wattage of the connected appliances to ensure the generator is not overloaded.
Tillotson Power Products Model Guide Unit No. Fuel Rated Peak Wattage Rated Wattage Engine CC Engine HP Low Oil Shut Off Fuel Gauge Tank Capacity Gallons Full Load Gallons/Hour Run Time at Half Load Noise Level Frame Wheel Kit No Flat Tires Frame Paint Handles Electrical Automatic Voltage Regulation Battery Digital Hour Meter Volt Meter GFCI Outlets Outlet Covers Overload Protection TPP-4500G-A Gasoline 4500 3500 208 CC 7 HP Yes Yes 4 Gal .
