Original Instructions Version 8 25CC PETROL MULTI TOOL TTK587GDO
5CC PETROL MULTI TOOL TTK587GDO
CONTENTS 1. SAFETY INSTRUCTIONS ............................................6 GENERAL SAFETY INSTRUCTIONS ..................................................6 Preparation ......................................................................................6 Operation .........................................................................................7 Maintenance and storage ..................................................................8 Brush cutter and grass trimmer safety instructions ..........
3. ASSEMBLY INSTRUCTIONS......................................24 INTENDED USE ..............................................................................24 Unpack .......................................................................................24 AUXILIARY HANDLE ASSEMBLY .....................................................24 Adjusting The Handle ...................................................................25 Attachments .......................................................................
Grass Trimmer .............................................................................38 Hedge Trimmer ............................................................................40 Pruner ........................................................................................43 Kickback .....................................................................................44 Pruning .......................................................................................44 Cutting Thin Branches ..........
1. SAFETY INSTRUCTIONS Warning! Read these instructions carefully before operating this tool. Make sure that you are familiar with the controls and know how to properly operate the machine. By following these instructions, you can reduce the risk of fire, electric shock and personal injury. GENERAL SAFETY INSTRUCTIONS 1.
- Inspect for damage. - Check and tighten any loose parts - Have any damaged parts replaced or repaired with parts having equivalent specifications. Operation 1. This product should not be used for any other purpose than described. Note that national regulations can restrict the use of this product. 2. Working with this product is demanding; therefore, ensure you are physically and mentally fit to complete the job safely.
Maintenance and storage 1. Improper maintenance and removal of safety devices leads to hazards causing injuries and damage to property. 2. When the product is stopped for servicing, inspection or storage, shut off the power source, disconnect the spark plug connector from the spark plug and make sure all moving parts have come to a stop. Allow the product to cool before making any inspections, adjustments, etc. 3.
Pruner safety instructions 1. Do not overwork yourself. Take regular breaks to ensure concentrated work and full control over the product. A moment of inattention while operating the product may result in serious personal injury. 2. Keep all parts of the body away from the saw chain. Do not remove cut material or hold material to be cut when saw chain is moving. Make sure the product is switched off when clearing jammed material.
Causes and operator prevention of kickback 1. Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. 2. Tip contact in some cases may cause a sudden reverse reaction, kicking the guide bar up and back towards the operator. 3. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. 4.
Emergency Familiarise yourself with the use of this product by means of this instruction manual. Memorise the safety directions and follow them to the letter. This will help to prevent risks and hazards. 1. Always be alert when using this product, so that you can recognise and handle risks early. Fast intervention can prevent serious injury and damage to property. 2. Stop the engine and unplug the spark plug connector if there are malfunctions.
Vibration The European Physical Agents (Vibration) Directive has been brought in to help reduce hand arm vibration syndrome injuries to power tool users. The directive requires power tool manufacturers and suppliers to provide indicative vibration test results to enable users to make informed decisions as to the period of time a power tool can be used safely on a daily basis and the choice of tool. Further Advice can be found at www.hse.gov.
Helping to minimise your vibration exposure risk. Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate). Avoid using tools in temperatures of 10°C or less. Plan your work schedule to spread any high vibration tool use across a number of days. Health Surveillance. Health Surveillance.
2. TECHNICAL INFORMATION SYMBOLS Warning Read the instruction manual Compliance with relevant safety standards Wear ear protection Wear eye protection Wear respiratory protection Wear safety helmet! Wear face protection! Gloves with saw protection Wear safety footwear Wear protective clothing To avoid potential electric shock, do not use the unit in humid or wet conditions Beware of blade thrust: Continued movement of saw blade after cutting through log.
Objects thrown by the product could hit the user or other bystanders. Always ensure that other people and pets remain at a safe distance from the product when it is in operation. In general, children must not come near the area where the product is. Minimum distance 15 m. 10 m Always beware of the danger from overhead electric-power line, keep a safe distance at least 10M from the power line. Keep fingers away from moving cutting blade! Risk of fire / flammable materials Hot surface, do not touch.
Max. Maximum rotational frequency of the shaft for the cutting attachment in min -1 xxxx min -1 Max. xxxxx min -1 Inspect the area where the product is to be used and remove all objects which can be thrown by the product. If objects are hidden while operating stop the engine and remove the object. Contact of the guide bar tip with any object should be avoided. Correct direction of cutting-teeth.
YOUR PRODUCT A. Main Unit A17 A20 A19 A18 A8 A16 A2 A15 A4 A3 A5 A1 A10 A9 A6 A12 A14 A13 A7 A11 A21 A1. Air vents A2. Spark plug connector A3. Choke lever A4. Primer A5. Air filter case A6. Fuel tank cap A7. Recoil starter handle A8. Harness A9. Hip protection A10. Securing clip A11. Step guard A12. Clamp A13. Locking pin A14. Locking knob A15. Auxiliary handle A16. Control unit A17. Handle grip A18. Throttle trigger A19. Ignition switch ON/OFF A20. Throttle interlock A21.
B. Brush cutter/Grass trimmer B1 B2 B9 B3 B10 B4 B4 B5 B6 B7 B8 B11 B12 B13 B14 B1. B2. B3. B4. B5. B6. B7. B8. Safety pin ( x 2) B9. Trimming guard B10. Line cutter B11. Trimming head B12. Trimming line B13. Bumper B14. Brush cutter/grass trimmer shaft Gear box Spindle Cutting guard Backing flange Cutting blade Locking flange Safety nut ( x 2) C. Hedge trimmer attachment C3 C4 C2 C5 C1 C6 C1. C2. C3. C4. Hedging blade Blade protection sheath Bolts Unlock levers C7 C5. Locking pin C6.
D. Pruner attachment D1 D7 D6 D5 D4 D3 D2 D14 D13 D8 D12 D11 D15 D10 D9 D16 D1. D2. D3. D4. D5. D6. D7. D8. Chain oil tank cap Cover Locking nut Spring washer Pivot Saw chain Guide bar Locking lever D9. Clutch D10. Drive sprocket D11. Tension pin D12. Tension screw D13. Bolt D14. Oiling port D15. Guide bar cover D16.
E. Tools E1 E2 E3 E5 E4 E6 E7 E1. Multi tool I: Cross-head screw driver / socket wrench rod(used with Multi tool II) E2. Multi tool II: Spark plug wrench / socket wrench(used with Multi tool I) E3. Multi tool III: Torx screw driver / spindle lock rod E4. Hex key 5 mm E5. Hex key 4 mm E6. Multi tool IV: Socket wrench / slotted screw driver E7.
TECHNICAL DATA Engine type Engine displacement Max. shaft break power Max. engine speed Engine idle speed Clutch engagement speed Fuel tank volume Fuel type Fuel consumption at maximum engine power Specific fuel consumption at maximum engine power Engine oil type Mixture ratio petrol : oil Spark plug type Spark plug gap Net weight (without cutting attachment and with empty tanks) SL 33, air cooled 2-stroke 25cc 0.8 kW 10500 /min 3000 /min 4500 /min 500 ml #95, unleaded 0.
GRASS TRIMMER Line spool diameter Max. cutting width Maximum rotational frequency of the spindle Noise values Sound pressure level L pA,Id Sound pressure level L pA,R Sound pressure level L pA,av Uncertainty Sound power level L WA,m Uncertainty Guaranteed sound power level L WA Hand arm vibration Left handle a h (at idling) Left handle a h (at racing) Right handle a h (at idling) Right handle a h (at racing) Uncertainty Ø 2mm 430 mm 8500 /min 76.1 dB(A) 96.5 dB(A) 93.5 dB(A) 3 dB(A) 109.
PRUNER Chain oil tank Saw chain speed Max.
3. ASSEMBLING INSTRUCTIONS WARNING! Read all instructions carefully. Do not connect the spark plug before it is completely assembled. Always use glove s during assembly. INTENED USE 1. This 4 in 1 petrol multi-tool TTK587GDO is designated with an engine displacement of 25cm³. Depending on the attached accessory this product is intended to be used as: a). Brush Cutter: With the cutter blade attached the product is intended to cut heavier weeds, brush and similar vegetation. b).
3. Place the handle (A15) onto the shaft from the top and secure it with the longer screws. Tighten them with the hex key (E5). (See Fig. 1) A15 A11 Fig. 1 Adjusting The Handle Adjust the position and angle of the auxiliary handle (A15) on the upper shaft. 1. Loosen the bolts on the auxiliary handle (A15) and adjust the position. (See Fig. 2) 2. Afterward tighten the bolts. Fig.
BRUSH CUTTER/GRASS TRIMMER GUARD ASSEMBLY The safety guard for the brush cutter and grass trimmer comes in two separate parts, to be adapted dependent on purpose. Brush Cutter Guard Assembly 1. Loosen the three pre-assembled screws on the gear head (Fig.3). Fig. 3 2. Rotate the backing flange (B4) until one of the notches is aligned with the hole in the gear head. 3. Insert the spindle lock rod (E3) into the hole to lock the spindle (B2). 4.
If you intend to use the product as brush cutter, proceed to "Brush cutter assembly". Grass Trimmer Guard Assembly If you intend to use the product as grass trimmer additionally attach the trimming guard (B9). Fix the trimming guard (B9) and with three fixed bolts by using the hex key (E4) (See Fig. 6). Then proceed as per "Grass trimmer assembly" below. fixed bolt Fig. 6 BRUSH CUTTER BLADE ASSEMBLY 1.
6. Remove the spindle lock rod (E3) WARNING! Do not attach the locking flange (B6) when using the trimmer head! B3 B9 E3 B4 B11 Fig. 8 Brush Cutter/Grass Trimmer Attachment Assembly Fit the brush cutter/grass trimmer shaft to the main unit. 1. Align the brush cutter/ grass trimmer shaft (B14) with the clamp (A12) so that the hole in the extension is orientated to the locking pin. (See Fig. 9a) Fig. 9a 2. Pull out the locking pin (A13) and insert the extension (A21) into the clamp (A12).
3. Secure the connection by tightening the locking knob (A14) clockwise. (See Fig. 9c) Fig. 9c NOTE: The pole extension should not be used with brush cutter/grass trimmer/hedge trimmer accessories. The pole extension accessory should only be used with pole pruner. If required, the pole extension can be fitted by following the same steps as above. HEDGE TRIMMER ATTACHMENT Hedge Trimmer Shaft 1. Loosen the two bolts (C3) on the joint and then align the hole of the hedge trimmer shaft (C6). (See Fig.
WARNING! Always switch the product off and disconnect the spark plug connector before adjusting the saw chain tension! The cutting edges of the saw chain are sharp.
CHAIN LUBRICATION Filling Chain Oil WARNING! The product is not filled with chain oil.
1. Make sure the guide bar (D7) and the saw chain (D6) are in place when you check the oil delivery. 2. Start the engine; keep it running at medium power and check if the chain oil is delivered as shown in the figure. (See Fig. 13c) Fig. 13c Pole Extension Attachment Assembly Follow the same steps as the Brush cutter/grass trimmer attachment assembly (page 28) to attach the pole extension to the main unit. NOTE: Use the pole extension only together with pruner attachment (D).
3. Adjust the length of the harness (A8) so that the hook is approximately 15 cm below your waist; locate the product to the harness by using the securing clip ensuring that the angle of the cutting head is parallel to the surface being cut. (See Fig. 15) WARNING! Always attach the product to the harness. Fig. 15 4. In case of emergency, pull the rope of the quick release mechanism.
4. OPERATING INSTRUCTIONS FUEL AND ENGINE OIL This product is equipped with a 2-stroke engine, the fuel and oil tank are combined and it is essential to fill a fuel-oil mixture before operating this product. Observe the technical specifications for suitable fuel and engine oil.
NOTE: Fuel and oil deteriorate over time. It may be difficult to start the engine if you use fuel which has been kept for more than 30 days. Towards the end of the season, it is advisable to put only as much fuel in the tank as you need for each mowing of the lawn, since it should be completely used up before storing the product. Empty remaining fuel from the tank when storing the product for over 30 days. STARTING INSTRUCTIONS Cold Start 1. Place the product on a flat, stable surface.
WARNING! Make sure that the cutting blade is not touching the ground or other objects when starting the product! 5. Allow the product to run at idle speed for 10 to 15 seconds to let it warm up; move the choke lever (A3) to its " " position once the engine is warm. 6. Once the engine is running correctly, carefully lift the product and securely hold it by its handles NOTE: During idle running the cutting blade should not move. Contact a qualified technician if you find that the cutting blade is moving.
WARNING! Make sure that the cutting blade is not touching the ground or other objects when starting the product! OPERATION 1. Press the throttle interlock (A20), hold it in position and then press the throttle trigger (A18) to engage the attachment (Fig. 22). 2. Release the throttle trigger (A18), this tool will be set at idle speed status. A20 A18 Fig. 22 STOPPING 1. Release the throttle trigger (A18) and let the product run at idle speed for 10-15 seconds. 2.
Brush Cutter WARNING! To avoid hazards never cut heavier weeds, brush and similar vegetation with a thickness of over 20mm. Avoid contact with stones, wire, glass etc.
6. Move the product with slow and regular arc from left to right before moving it back to the starting position before trimming the next area. (See Fig. 26) Fig. 26 7. Ensure the cutting head remains clean and free from off-cuts that may cause it to jam. Check regularly. Stop the engine, switch the ignition switch (A19) to “STOP” and remove the spark plug connector (A2) before checking. 8. Trim longer grass in stages, do not cut long grass in one cut. For the best results, cut longer grass in steps.
11. For best results, do not cut wet grass because it tends to stick to the cutting heads and guard, prevents proper discharge of grass trimmings, and could cause you to slip and fall. 12. Pay special attention when performing the work close to trees and bushes. The cutting heads could damage sensitive bark, and damage fence posts. (See Fig. 28f) Fig. 27e Hedge Trimmer Angle adjustment Adjust the attachment angle to fit the growth of the plant. 1. Pull the locking pin (C5) out. (See Fig. 28a) C5 Fig.
3. Move the hedge trimmer shaft (C6) with the other hand until the desired angle is adjusted. (See Fig. 28c) Fig. 28c 4. Release the unlock levers (C4) when the desired angle is adjusted. Ensure that the hook engages between two teeth of the tooth wheel. (See Fig. 28d) Fig.28d 5. Make sure the unlock pin (C5) engages automatically and the joint is secured. Trimming 1. Prepare the product to required length attaching the pole extensions and/or the hedge trimmer shaft. 2.
5. After cutting the sides proceed to the top. 6. When cutting wide hedges with the cutting area in sight move the cutting blade lightly through the cutting surface in a sweeping motion following the shape of the hedge or shrub. A slight tilt downwards of the cutting blade in the direction of motion is recommended for optimum cutting performance. (See Fig. 29b) Fig. 29b 7. Move the product with slow motion forward when cutting higher hedge and the cutting area out of sight. (See Fig. 29c) Fig. 29c 8.
Fig. 29d Pruner Angle adjustment Adjust the attachment angle continuously to fit the growth of the plant. 1. Press the locking lever (D8) downward and hold it in position. (See Fig. 30a) Fig. 30a 2. Adjust the pruner head to required position and then release the locking lever (D8). (See Fig. 30b) WARNING! Ensure the locking lever returns to its initial position! To test if the unlock lever is properly engaged try to move the pruner head! It may not be possible to adjust the angle! Fig.
Kickback WARNING! Beware of kickback! Kickback can lead to dangerous loss of control of the product and result in serious or fatal injury to the operator or anyone standing close by! Always be alert because rotational kickback and pinch kickback are major product operational dangers and the leading cause of most accidents! 1.
Fig. 31b 4. Never stand directly under the limb you are sawing. Objects may fall different than expected. Always position yourself out of the path of falling limps. (See Fig. 31c) 5. Keep other persons away from cutting end of product and at a safe distance from the work area. Maintain a minimum distance of 10m to bystanders. (See Fig.
NOTE: The chain must be running at full speed before it comes into contact with the wood. Cutting Thin Branches Thin branches can be cut off with one single cut. To prevent the branch from slivering and buckling the branch should be cut off in several pieces. (See Fig. 32) Fig. 32 Cutting Thick Branches When cutting larger branches, three cuts are necessary as shown below: NOTE: Remove the branches lying on the floor regularly to avoid stumbling hazards.
5. Maintenance WARNING! Always switch the product off, let the product cool down and disconnect the spark plug connector before performing inspection, maintenance and cleaning work! WARNING! Only perform repairs and maintenance work according to these instructions! All further works must be performed by a qualified specialist! WARNING! Wear safety gloves when working on the attachment heads and close to it! Use appropriate tools to remove debris, e.g.
7. To replace the spool simply remove from the trimmer head (B11) and replace with a new one of the same type. (See Fig. 34b) Fig. 34b 8. To replace the trimming line, press the release latch of the trimmer head housing to open the cover. 9. Cut a new 6 m long trimming line with a diameter of 2 mm. Form a loop at the middle of the line and insert this loop into the hook on the spool. (See Fig. 34c) Fig. 34c 10.
WARNING! After changing the trimming line, run the product under no load for at least a minute to make sure that the line and the product are operating correctly! WARNING! Never use steel thread! Always use cutting means in perfect condition, free of damage! Blade (Hedge Trimmer) 1. Keep the hedging blade (C1) clean and free of debris. Remove trimmings. 2. Keep the hedging blade (C1) sharp to retain a good cutting performance. Replace a worn or damaged cutting blade with a new one of the same type. 3.
5. Take off the guide bar and chain. (Fig.35d) Fig. 35d 6. Ensure that the tension pin (D11) is adjusted to its far right position before assembly the checked or the new chain and guide bar. If not, turn the tension screw (D12) anticlockwise with the slotted screwdriver (E6). (See Fig. 35e) Fig. 35e 7. Spread the saw chain (D6) around the guide bar (D7). Slide the chain into the groove around the guide bar. Pay attention to the cutting direction. 8.
10. Put it together with the spring washer (D4) and cover (D2),and tighten locking nut (D3) with the socket wrench (E6) clockwise . (See Fig. 34h, 34i) NOTE: The saw chain (D6) has not yet been tensioned. Tension the chain as described under “Saw chain tensioning”. After operating the product for approx. 30min, adjust the chain Fig. 35i Fig. 35h Guide Bar Most guide bar problems can be prevented merely by keeping the product well maintained.
Fig. 36b 5. Check the guide bar 'rail' for wear: Hold a ruler (straight edge) against the side of the guide bar and 'cutter side plates'. If there is a gap between the ruler and guide bar the guide bar 'rail' is normal. If there is no gap (ruler flush against the side of the guide bar) the guide bar 'rail' is worn and needs to be replaced with a new one of the same type. (See Fig. 36c) Fig. 36c 6. Turn the guide bar 180° to allow even wear, thereby extending the life span of the guide bar (D7). 7.
Fig. 37a 3. To sharpen the chain proceed as follows: - Use protective gloves. - Ensure the chain is correctly tensioned. - Engage the chain brake to lock the chain on the bar. 4. Use a suitable file, whose diameter is 1.1 times the cutting tooth depth. Make sure 20% of the file diameter is above the cutter's top plate. 5. A file guide is available from most reputable tool merchants and is the easiest way to hold the file at the correct position. 6.
Fig. 37c AIR FILTER 1. Inspect the air filter regularly. Replace it with a new one if necessary. 2. Open the air filter case (A5) with the cross-head screwdriver (E1, E2), and remove the filter. (See Fig. 38) Fig. 38 3. Tap the filter on a stable surface to remove dust. Use compressed air (max. 3 bar) to remove stubborn dust. 4. Apply a small amount of air filter oil on the filter to increase the performance of the filter. 5. Wring out surplus oil and put the filter into the case. 6.
Fig. 39a 4. Check the spark plug for damage and wear. The colour of the electrode should be lightbrown coloured. 5. Remove debris from the electrode with a soft wired brush; avoid heavy cleaning of the electrode. 6. Dry the spark plug with a soft cloth if it is wet from fuel. 7. Check the spark plug gap; it should be 0.6 - 0.7 mm. (See Fig. 39b) Fig. 39b 8. Replace with a new spark plug if either the electrode or the insulation is damaged 9.
STORAGE 1. Clean the product as described above. 2. Store the product and its accessories in a dry, frost-free, well-ventilated place. 3. Always store the product in a place that is inaccessible to children. The ideal storage temperature is between 10 and 30°C. 4. We recommend using the original package for storage or covering the product with a proper cloth or enclosure to protect it against dust. TRANSPORTATION 1.
6. Troubleshooting WARNING! Suspected malfunctions are often due to causes that the user can fix themselves. Therefore check the product using this section. In most cases the problem can be solved quickly.
25CC PETROL MULTI TOOL TTK587GDO