BTS ATS Instruction Manual: ATS & BTS Moisture Analyzers
Instruction Manual – ATS / BTS Moisture Analyzers Table of Contents 1. Cautionary Notes 1.1 Important Safety Warnings 1.2 Hot Parts and Surfaces 1.3 More Cautionary Notes and Precautions 2. Specifications 3. Introduction 4. Keys and Display Indicators 5. Parts Description 6. Unpacking and Getting Started 7. Main Menu 8. Configuring Drying Settings and Understanding the parameters 8.1 Configuring Drying Settings 8.2 Saving drying settings 8.3 Understanding drying parameters and settings 9.
Instruction Manual – ATS / BTS Moisture Analyzers Torbal Moisture Analyzer Chapter 1: Cautionary Notes The TORBAL Moisture Analyzer is a sensitive and a delicate instrument that generates heat up to 160°C. Many parts and surfaces of the moisture analyzer get extremely HOT. Always handle the analyzer with care and use EXCESSIVE CAUTION when operating the moisture analyzer. 1.1 Important Safety Warnings: WARNING: • Do not test flammables, explosives, or things that produce dangerous or noxious vapors.
Instruction Manual – ATS / BTS Moisture Analyzers WARNING: • If a mistake creates a dangerous situation, immediately press the STOP key to terminate the drying. • Use extreme caution when touching parts of the analyzer they may be very HOT. Wear protective gloves when removing hot samples, even when using the pan handle (it can get very hot). • Use the cover handle to open and close the Drying Chamber.
Instruction Manual – ATS / BTS Moisture Analyzers 1.2 Hot Parts and Surfaces Many parts of the Moisture Analyzer get very HOT during use. Familiarize yourself with these internal parts and always allow adequate time for cooling before touching or handling. Never touch any areas of the analyzer that with hot symbol. The analyzer’s venting grill can reach a temperature in excess of 100°C (212°F). NEVER touch the grill during or soon after use as severe burning may occur.
Instruction Manual – ATS / BTS Moisture Analyzers 1.3 More Cautionary Notes and Precautions Correct location and proper environment has a significant impact on the accuracy of the weighing results of the TORBAL Moisture Analyzer.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 2: Specifications Model Maximum Capacity ATS60 ATS120 BTS110 50g 100g 110g Readability (d) 0.001g 0.01g Repeatability (Standard Deviation) 0.001g 0.01g Linearity +/- 0.002g +/- 0.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 3: Introduction 3.1. Function of the Moisture Analyzer • • The primary function of the device is to make precise measurements that allow the user to determine the moisture content of various materials using the principle of thermo-gravimetric analysis – mass loss of a sample caused by rapid drying due to an increase in temperature.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 4: Keys and Display Indicators Key Primary Function Secondary Function Turns analyzer ON / OFF n/a ENTER →T← Tare – tares gross weight / zero the scale Enter – used to enter menu folders and accept commands MENU CLR Menu – accesses the Main Menu Clear and Exit START ↑ Starts moisture analysis UP navigation key STOP ↓ Stops moisture analysis DOWN navigation key ← Function toggle key - Weighing / Drying LEFT navigation key → Da
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 5: Parts Description 1 2 3 4 5 6 7 Halogen Lamps Temperature Sensor Drying Chamber Pan Shield Pan Support Pan Handle Disposable Pan 8 9 10 11 12 13 14 -9- Pan Shield Posts Adjustable Leveling Feet Bubble Level Indicator Fuse Base Plate Glass Plate Latches
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 6: Unpacking and getting started 1. Carefully remove the Moisture Analyzer and all its components from the packaging and place them on a stable base where the unit will not be affected by any mechanical vibrations or air movements. 2. After removing the Pan Shield (4), Pan Support (5), and Pan Handle (6) from their packaging, open the Drying Chamber (3) and carefully install the Pan Shield (4) on the three Pan Shield Posts (8). 3.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 7: Main Menu 1. Drying Settings: Used to configure and define essential drying parameters and profiles which are necessary to perform moisture analysis. 2. Memory Settings: Allows to recall a previously saved set of parameters from the analyzers memory. 3. Drying Options: Allows to enable statistical information, as well as a drying chart which is often used when establishing drying parameters for unknown samples.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 8: Configuring Drying Settings and Understanding the parameters 8.1. Configuring Drying Settings 1. Press the MENU key, then use the arrow keys to select “Drying Settings” and press ENTER. 2. Use the arrow keys to select parameters and input desired values. Press ENTER to accept and confirm a setting. Note: Connecting a PS2 keyboard to the analyzer allows for faster data input and configuration. 8.2. Saving drying settings 1.
Instruction Manual – ATS / BTS Moisture Analyzers 8.3. Understanding drying parameters and settings 1. Drying Temperature - maximum drying temperature which will be used to perform moisture analysis. 2. Mode - The analyzer can be used in two drying modes: Short Mode (Automatic): Drying is terminated when the mass loss between successive samples taken during the moisture analysis (Sample Quantity) is smaller than the threshold value of 2mg.
Instruction Manual – ATS / BTS Moisture Analyzers 6. Drying time – defines the total drying time for a sample when operating the analyzer in the Time Mode. When using the analyzer in the Short Mode the drying time should be set to 10 hours. 7. Drying Profile – one of four drying profiles can be selected when performing moisture analysis. Selecting a drying profile allows to optimize the analysis by adjusting the drying progress to the physical properties of the sample.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 9: Preparing the Sample 1. A sample of a given substance must be a good representation of the material. Drawing and preparing a sample is a very important process as it may affect the repeatability of measurements. The most common method of homogenizing a sample is mixing.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 10: Performing Moisture Analysis After configuring all of the necessary parameters and preparing the sample, you may begin your moisture analysis by following the steps below: 1. Open the Drying Chamber. 2. Using the Pan Handle, place the Disposable Pan on the Pan Support. Note: Be sure the Pan Handle is not touching the Pan Shield. 3. Press the T key to Tare the Disposable Pan. 4. Place the sample on the Disposable Pan.
Instruction Manual – ATS / BTS Moisture Analyzers 5. Close the Drying Chamber. 6. Press the START key. The unit will indicate on the display that Heating is in progress. The moisture content of the sample will be displayed as a percentage (%). During the analysis, in addition to the result, the display will indicate the Drying Chamber Temperature, the present weight of the sample, the elapsed time, and the initial weight of the sample.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 11: Determining Drying Parameters for Unknown Samples Optimal drying parameters for a sample can be easily obtained by performing trial-and-error analysis. The objective is to establish an ideal Drying Temperature for the sample, as well an optimal Drying Time, and Sample Size.
Instruction Manual – ATS / BTS Moisture Analyzers 11.2. Setting trial parameters and performing trial-and-error analysis 1. Press the MENU key, then use the arrow keys to select “Drying Settings” and press ENTER 2. Use the arrow keys to select parameters and input trail values based on the following recommendations.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 12: Loading Saved Profiles and Parameters To load saved parameters that have been stored in the memory, follow the steps below: 1. Press the Menu key and use the navigation keys to select option 2 (Memory Settings) 2. Use the navigation keys to scroll and select a desired memory location set of stored parameters. 3. Once the set has been selected, press the ENTER key. 4.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 13: Temperature Correction and Adjustment The analyzer’s temperature sensor can be recalibrated and adjusted to measure temperature based on readings derived from an external temperature probe or thermometer. Temperature calibration and adjustment should be performed only if the sample must be dried under strictly controlled temperature conditions, when temperature accuracy is of an essence in order to perform accurate drying.
Instruction Manual – ATS / BTS Moisture Analyzers 13.2. Obtaining temperature correction readings and enabling Temperature Correction 1. Configure “Drying Settings” to the lowest and highest temperatures that the analyzers will be used with i.e. 80°C (T1) and 150°C (T2). Use the analyzer in the Time mode with the Drying time set to 15 minutes.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 14: Drying Options In addition to the” Drying Chart” and “Temperature Correction” the analyzer is equipped with “Averaging” and “Transmission” options. Averaging – when enabled the analyzer will collect results of performed analysis and calculate an average. The average will be rolling until the user erases the collected data by selecting “Erasing” under [Drying Options / Averaging / Erasing].
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 15: Report Printing Configuration and Data Transmission The analyzer can be connected to printer or a PC. At the end of each transaction a detailed report of the drying results is produced. To print the reports press the Data Transfer key . The report includes details derived from you analysis as well as information that can be inserted by the operator i.e. product, operator name, or remarks.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 16: RS232 (Port 1) and USB (Port 2) Interface Ports Before connecting the analyzer to a PC or printer configure the interface ports by following the steps below. 1. Press the Menu key and use the navigation keys to select option 5 (Configuration). 2. Use the navigation keys to select option 3 (Interface) 3. Select the desired port and configure the port parameters.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 17: Configuration The configuration options are used to setup general functions of the analyzer such Unit of measure, LCD settings, Language and Time & Date. 1. Press the Menu key and use the navigation keys to select option 5 (Configuration). 2. Use the navigation keys to select a desired option and press the ENTER key.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 18: Restoring Factory Defaults 1. Press the Menu key and use the navigation keys to select option 6 (Settings Default). 2. Select YES and press the ENTER key to confirm. Caution: Restoring factory defaults erases the analyzer’s database, therefore deleting all saved parameters and memory locations.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 19: Testing the Analyzer with Sodium Tartrate Dihydrate Important: Always wear protective goggles over your eyes and rubber gloves when handling Sodium Tartrate Dihydrate. Protect your mouth by wearing a dust mask. Warning: If inhaled, Sodium Tartrate Dihydrate may cause mild irritation to the respiratory tract. If the chemical comes in contact with skin or eyes, it may also cause mild irritation.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 20: Replacing the Halogen Lamps and cleaning the chamber Cleaning the Analyzer • • • • • • • • • Before cleaning the unit or replacing halogen bulbs, always unplug the power cord from the electrical outlet. Before performing any maintenance on the unit, make sure all parts and surfaces of the Analyzer have cooled. Use a soft, lint-free, slightly damp cloth to clean the Analyzer. Wipe the unit gently.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 21: Calibration When the Analyzer is initially installed, it must be calibrated to ensure accurate weighing results. Calibration should be performed periodically or whenever the unit is moved to a different location. Before calibrating the Analyzer, have the appropriate calibration weight available. 1. Press the Menu key and use the navigation keys to select option 5 (Configuration). 2.
Instruction Manual – ATS / BTS Moisture Analyzers 7. After the tare is complete, the screen requests that the External Load, to be placed on the pan. 8. Place the External Load on the pan. 9. When the calibration weight is placed on the pan, the scale will automatically begin the calibration process. 10. When calibration is complete, the calibration mass value will be displayed.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 22: Weighing 1. To begin weighing, press the toggle key ( ) to switch from a Moisture Analyzing Mode to a Weighing ) Mode or vice versa. The scale is ready to begin weighing as soon as the stabilization indicator ( appears on the display. 2. When weighing, always place the mass in the middle of the pan. The weighed result may be taken when the stabilization indicator appears on the display. 22.1. Taring 1.
Instruction Manual – ATS / BTS Moisture Analyzers 22.2. Clearing a Tare 1. To clear the tare, remove the tared object along with the net weight from the pan. The scale will then display a negative tare result. 2. To clear the tare, press the T button. 3. The display will show dashed lines indicating the tare is clearing. 4. When finished clearing the tare, the scale will return to Weighing Mode.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 23: Common Errors and Troubleshooting Common Analysis problems: Problem Solution Sample Burns Reduce temperature Use glass fiberfilter on the top of the sample Reduce sample quantity and distribute it uniformly Drying takes too long Increase temperature Reduce sample mass A sample is liquid or paste Use glass fiberfilter A sample does not consist of enough volatile matters Enlarge a sample Troubleshooting: Problem Initial heating “Td” temp
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 24: Warranty PURCHASER’S 12-MONTH WARRANTY Warranty is valid only if the attached warranty registration card is completed and returned within 30 days. This product is a precision device made to exacting standards of scientific accuracy. It is guaranteed to have been adjusted and inspected for proper workmanship and performance and to be certified for its currently advertised specifications before shipment.
Instruction Manual – ATS / BTS Moisture Analyzers Chapter 24: Drying parameters for common materials and substances No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62.
Instruction Manual – ATS / BTS Moisture Analyzers 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. 88. 89. 90. 91. 92. 93. 94. 95. 96. 97. 98. 99. 100. 101. 102. 103. 104. 105. 106. 107. 108. 109. 110. 111. 112. 113. 114. 115. 116. 117. 118. 119. 120. 121. 122. 123.
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