Operation Manual

ManualsBrandsToro ManualsTools02606 - HoverPro 550

FormNo.3390-901RevA

HoverPro450/500/550Machine

ModelNo.02602—SerialNo.315000001andUp

ModelNo.02604—SerialNo.315000001andUp

ModelNo.02606—SerialNo.315000001andUp

Operator'sManual

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.Keepthismanualforfuture

reference.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.

g017365

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbytheengine

manufacturerinaccordancewithSAEJ1349.Ascongured

tomeetsafety,emission,andoperatingrequirements,the

actualenginehorsepoweronthisclassmachinewillbe

signicantlylower.

Contents

Introduction..................................................................1

Safety...........................................................................2

GeneralOperation..................................................2

SlopeOperation......................................................3

Children.................................................................3

Service...................................................................3

SoundPressure.......................................................4

SoundPower..........................................................4

Vibration................................................................4

SafetyandInstructionalDecals.................................5

Setup............................................................................7

1AssemblingtheHandle..........................................7

2InstallingtheFootstop...........................................7

3FillingtheEnginewithOil......................................8

ProductOverview..........................................................9

Specications.........................................................9

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved

*3390-901*A

Summary of content (20 pages)

PAGE 1
Form No. 3390-901 Rev A HoverPro 450/500/550 Machine Model No. 02602—Serial No. 315000001 and Up Model No. 02604—Serial No. 315000001 and Up Model No. 02606—Serial No. 315000001 and Up Operator's Manual Introduction Model No. Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely. Keep this manual for future reference. You may contact Toro directly at www.Toro.
PAGE 2
Safety Operation ..................................................................... 9 Filling the Fuel Tank ................................................ 9 Checking the Engine Oil Level .................................10 Adjusting the Cutting Height....................................11 Starting the Engine .................................................11 Adjusting the Choke ...............................................12 Stopping the Engine ...............................................
PAGE 3
• Never refuel the machine indoors. • Never store the machine or fuel container where there is • Always wear eye protection when operating machine. • See manufacturer's instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer. an open flame, spark, or pilot light such as on a water heater or on other appliances. • Never fill containers inside a vehicle or on a truck or Slope Operation trailer bed with a plastic liner.
PAGE 4
• Replace faulty silencers. • Before using, always visually inspect to see that the blades, 02606), which includes an Uncertainty Value (K) of 2 dBA. The sound power level was determined according to the procedures outlined in ISO 11094. blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance. Vibration • Never pick up or carry a machine while the engine is Measured vibration level for the left hand = 5.
PAGE 5
Safety and Instructional Decals Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals. 111-5392 (model 02602) 1. Warning—Receive training on the product; read the Operator’s Manual. 4. Thrown object hazard; keep bystanders at least 15m (49ft) from the machine. 2. Cutting/dismemberment hazard of hand or foot, Flexiblade line; disconnect the wire from the spark plug before working on the machine; never fit metal cutting parts. 5.
PAGE 6
1 2 94-8072 1. Warning—cutting/dismemberment hazard of hand or foot, cutting mechanism. 3 g017414 1. Choke 2. Engine symbol g017409 H295124 1. Instruction for orientation of the machine for servicing the cutting mechanism and draining oil. g017410 H295159 1. Engine stop 6 3.
PAGE 7
Setup 1 1 5 Assembling the Handle No Parts Required 3 Procedure 2 1. Slide 2 bushes into the frame. 4 1 2 g017328 3 Figure 4 1. Upper handle 4. U-bolt 2. Hand wheel 3. Washer 5. Lower handle 5. Fit the U-bolt through the upper and lower handle and secure it with a washer and a hand wheel. 4 6. Attach the throttle assembly to the outside of the handlebar and secure it with a nut and a pan screw. 5 6 g017333 Figure 3 1. Lower handle 2. Bushes 3. Nut 4. Frame 5. Bolt 6. Washers 2.
PAGE 8
Max. fill: 20 oz. (0.59 l), type: SAE 30 or SAE 10W-30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher. 2 1. Move the machine to a level surface. Installing the Footstop 2. Remove the dipstick (Figure 7). No Parts Required Procedure Secure the footstop to the bolt on the right side of the lower handle using a nut and 2 washers (Figure 6). 1 3 2 Note: Install the footstop using the lower hole in the footstop as shown in Figure 6. g017332 Figure 7 1.
PAGE 9
Specifications Product Overview Model Cutting width Product width 02602 460 mm (18.11 inches) 575 mm (23 inches) 02604 510 mm (20.07 inches) 635 mm (25 inches) 02606 535 mm (21.06 inches) 635 mm (25 inches) 4 5 3 Operation Filling the Fuel Tank 6 DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others.
PAGE 10
Checking the Engine Oil Level Service Interval: Before each use or daily 1. Move the machine to a level surface. 2. Remove the dipstick and wipe it with a clean cloth. 3. Insert, but do not screw in, the dipstick into the oil fill hole. 4. Remove the dipstick and check it. 5. To determine the proper oil level on the dipstick, refer to Figure 12). 1 g017340 3 2 Figure 11 g017332 Figure 12 1. The oil level is at its maximum. 3. The oil level is too low—add oil to the crankcase. 2.
PAGE 11
Adjusting the Cutting Height WARNING Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury. • Stop the engine and wait for all moving parts to stop. Figure 14 • Wear gloves while handling the flexiblade or cutterbar. 4. Bolt 5. Large spacer 1. Cutterbar 2. Spacers 3. Blade retainer CAUTION If the engine has been running, the muffler will be hot and can severely burn you. Keep away from the hot muffler.
PAGE 12
Adjusting the Choke 2 Use the throttle assembly to adjust the choke (Figure 18). 1 1 2 g017334 Figure 16 1. Handle 2. Engine stop handle 3. Place your foot on the deck and tilt the machine towards you (Figure 17). g017367 Figure 18 1. Choke on 2. Choke off Stopping the Engine Service Interval: Before each use or daily g017329 To stop the engine, release the blade control bar (Figure 19).
PAGE 13
• Mow only dry grass or leaves. Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall. WARNING Wet grass or leaves can cause serious injury if you slip and contact the blade. Mow only in dry conditions. • Alternate the mowing direction. This helps disperse the clippings over the lawn for even fertilization. • If the finished lawn appearance is unsatisfactory, try one or more of the following: – Replace the blade/line or have the blade sharpened.
PAGE 14
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily After each use Every 100 hours • Check the engine oil level. • Ensure that the engine stops within 3 seconds after releasing the blade control bar. • Clean grass clippings and dirt from the entire machine.
PAGE 15
Preparing for Maintenance 2 1. Stop the engine and wait for all moving parts to stop. 3 1 2. Disconnect the spark plug wire from the spark plug (Figure 20) before performing any maintenance procedure. g017339 Figure 21 1. Cover 2. Latch tabs 3. Filter 2. Open the cover. 3. Remove the filter (Figure 21). 4. Inspect the filter, and replace it if it is damaged or excessively dirty. 5. Inspect the paper air filter. g017342 A. If the filter is damaged or is wet with oil or fuel, replace it.
PAGE 16
5. Tip the machine onto its side, with the dipstick down, to drain the used oil out through the oil fill tube. 5. Set the gap on the plug to 0.76 mm (0.030 inch) (Figure 23). 6. Return the machine to the operating position. 7. Slowly pour oil into the oil fill hole, wait 3 minutes, and check the oil level on the dipstick by wiping the dipstick clean and then inserting, but not screwing in, the oil fill cap into the hole. Note: Max. fill: 20 oz. (0.
PAGE 17
Storage 6. Use a torque wrench to tighten the blade bolt to 25 N-m (18 ft-lb). Store the machine in a cool, clean, dry place. Important: A bolt torqued to 25 N-m (18 ft-lb) is very tight. While holding the blade with a block of wood, put your weight behind the ratchet or wrench and tighten the bolt securely. This bolt is very difficult to overtighten. Preparing the Machine for Storage Cleaning the Machine WARNING Gasoline vapors can explode.
PAGE 18
Troubleshooting Problem The engine does not start. Possible Cause 1. The wire is not connected to the spark plug. 1. Connect the wire to the spark plug. 2. The fuel cap vent hole is plugged. 2. Clean the fuel cap vent hole or replace the fuel cap. 3. Check the spark plug and adjust the gap if necessary. Replace the spark plug if it is pitted, fouled, or cracked. 4. Drain and/or fill the fuel tank with fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 3.
PAGE 19
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
PAGE 20
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).