Operator's Manual

ManualsBrandsToro ManualsWalk-Behind MowersHoverPro 550 Machine

FormNo.3376-567RevB

HoverPro450/550Mower

ModelNo.02609—SerialNo.313000001andUp

ModelNo.02611—SerialNo.313000001andUp

Operator'sManual

Introduction

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwith

asparkarrestermufer.Itisaviolationof

CaliforniaPublicResourceCodeSection4442to

useoroperatetheengineonanyforest-covered,

brush-covered,orgrass-coveredland.Other

statesorfederalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.Keepfor

futurereference.

YoumaycontactTorodirectlyatwww.T oro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.

g017365

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved

*3376-567*B

Summary of content (20 pages)

PAGE 1
Form No. 3376-567 Rev B HoverPro 450/550 Mower Model No. 02609—Serial No. 313000001 and Up Model No. 02611—Serial No. 313000001 and Up Operator's Manual Introduction WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
PAGE 2
Safety This cutting machine can amputate hands and feet and throw objects. Failure to observe the following safety instructions could result in serious injury or death. g000502 Figure 2 1. Safety alert symbol This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.
PAGE 3
• Operate machine only in daylight or good artificial • Never allow children to operate the machine. light. • Use extra care when approaching blind corners, • Do not operate machine while under the influence shrubs, trees, or other objects that may block your view of a child. of alcohol or drugs. • Never operate machine in wet grass. Always be sure of your footing; walk; never run. Service • Never raise the deck with the engine running.
PAGE 4
• Never tamper with safety devices. Check their • Allow the engine to cool before storing in any proper operation regularly. enclosure. • Keep machine free of grass, leaves, or other • Replace worn or damaged parts for safety. debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing in an enclosed space. • If the fuel tank has to be drained, this should be done outdoors.
PAGE 5
Safety and Instructional Decals Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals. decal111-5393 111-5393 1. Warning—Receive training on the product; read the Operator’s Manual. 4. Thrown object hazard; keep bystanders away from the machine. 2. Cutting/dismemberment hazard of hand or foot, mower blade; 5.
PAGE 6
Setup 3. Repeat for the opposite side. 4. Align the holes on the upper handle with the lower handle. 1 Assembling the Handle No Parts Required Procedure 1. Slide 2 bushes into the frame. g017328 Figure 4 g017333 Figure 3 1. Lower handle 2. Bushes 3. Nut 2. 4. Frame 5. Bolt 6. Washers Place the lower handle between the bushes and secure it with 1 handlebar bolt, 2 washers, and 1 nut. Note: Place the lower handle between the bushes with the kick stop assembly on the right hand side. 6 1.
PAGE 7
g017332 Figure 6 1. The oil level is at its maximum. g017337 3. The oil level is too low—add oil to the crankcase. 2. The oil level is too high—remove oil from the crankcase. Figure 5 3. 2 Filling the Engine with Oil Slowly pour oil into the oil fill hole, wait 3 minutes, and check the oil level on the dipstick by wiping the dipstick clean and then inserting, but not screwing in, the oil fill cap into the hole (Figure 7).
PAGE 8
Product Overview Operation Filling the Fuel Tank DANGER Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others. • To prevent a static charge from igniting the gasoline, place the container and/or machine directly on the ground before filling, not in a vehicle or on an object. • Fill the tank outdoors when the engine is cold. Wipe up spills. • Do not handle gasoline when smoking or around an open flame or sparks.
PAGE 9
Adjusting the Cutting Height Checking the Engine Oil Level Service Interval: Before each use or daily WARNING 1. Move the machine to a level surface. 2. Remove the dipstick and wipe it with a clean cloth. 3. Insert, but do not screw in, the dipstick into the oil fill hole. 4. Remove the dipstick and check it. 5. To determine the proper oil level on the dipstick, refer to Figure 11). Adjusting the cutting height may bring you into contact with the blade, causing serious injury.
PAGE 10
Starting the Engine 1. Place the throttle control to the choke position, ensure that the fuel switch is in the ‘On’ position. g017329 g017346 Figure 15 Figure 13 2. 4. Hold the engine stop handle against the handle. Pull the recoil start handle. Note: If the machine does not start after several attempts, contact an Authorized Service Dealer. g017334 Figure 14 1. Handle 3. 2. Engine stop handle Place your foot on the deck and tilt the machine towards you (Figure 15).
PAGE 11
Adjusting the Choke Stopping the Engine Use the throttle assembly to adjust the choke (Figure 16). Service Interval: Before each use or daily To stop the engine, release the blade control bar (Figure 17). Important: When you release the engine stop handle, both the engine and blade should stop within 3 seconds. If they do not stop properly, stop using your machine immediately and contact an Authorized Service Dealer. g017366 Figure 17 g017367 Figure 16 1. Choke on 2.
PAGE 12
Operating Tips – Replace the blade or have the blade sharpened. General Mowing Tips – Walk at a slower pace while mowing. – Raise the cutting height on your machine. WARNING – Cut the grass more frequently. Operating the engine on a slope greater than 45° will severely damage the engine because of a lack of lubrication. Potential damage includes stuck valves, scored pistons, or burned crank bearings.
PAGE 13
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily Every 100 hours • Check the engine oil level. • Ensure that the engine stops within 3 seconds after releasing the blade control bar. • Clean grass clippings and dirt from under the machine. • Check the spark plug and replace it if necessary.
PAGE 14
Preparing for Maintenance 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the spark plug wire from the spark plug (Figure 18) before performing any maintenance procedure. g017339 Figure 19 1. Cover 2. Latch tabs 2. Open the cover. 3. Remove the filter (Figure 19). 4. Inspect the filter, and replace it if it is damaged or excessively dirty. 5. Inspect the paper air filter. A. If the filter is damaged or is wet with oil or fuel, replace it. B.
PAGE 15
5. Important: Replace a cracked, fouled, or Tip the machine onto its side, with the dipstick down, to drain the used oil out through the oil fill tube. 6. Return the machine to the operating position. 7. Slowly pour oil into the oil fill hole, wait 3 minutes, and check the oil level on the dipstick by wiping the dipstick clean and then inserting, but not screwing in, the oil fill cap into the hole. 5. dirty spark plug.
PAGE 16
5. Install the new blade (turn the blade bolt clockwise) and all mounting hardware. Important: Position the curved ends of the blade to point toward the machine housing. 6. Use a torque wrench to tighten the blade bolt to 25 N-m (18 ft-lb). Important: A bolt torqued to 25 N-m (18 ft-lb) is very tight. While holding the blade with a block of wood, put your weight behind the ratchet or wrench and tighten the bolt securely. This bolt is very difficult to overtighten.
PAGE 17
Storage Store the machine in a cool, clean, dry place. Preparing the Machine for Storage WARNING Gasoline vapors can explode. • Do not store gasoline more than 30 days. • Do not store the machine in an enclosure near an open flame. • Allow the engine to cool before storing it. 1. On the last refueling of the year, add fuel stabilizer to the fuel as directed by the engine manufacturer. 2. Run the machine until the engine stops from running out of fuel. 3. Prime the engine and start it again. 4.
PAGE 18
Troubleshooting Problem The engine does not start Possible Cause 1. The wire is not connected to the spark plug. 1. Connect the wire to the spark plug. 2. The fuel cap vent hole is plugged. 2. Clean the fuel cap vent hole or replace the fuel cap. 3. Check the spark plug and adjust the gap if necessary. Replace the spark plug if it is pitted, fouled, or cracked. 4. Drain and/or fill the fuel tank with fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 3.
PAGE 19
International Distributor List Distributor: Atlantis Su ve Sulama Sisstemleri Lt Balama Prima Engineering Equip. B-Ray Corporation Casco Sales Company Ceres S.A. CSSC Turf Equipment (pvt) Ltd. Cyril Johnston & Co. Equiver Femco S.A. G.Y.K. Company Ltd. Geomechaniki of Athens Guandong Golden Star Hako Ground and Garden Hako Ground and Garden Hayter Limited (U.K.) Hydroturf Int. Co Dubai Hydroturf Egypt LLC Irriamc Irrigation Products Int'l Pvt Ltd. Jean Heybroek b.v.
PAGE 20
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).