Operator's Manual

ManualsBrandsToro ManualsWalk-Behind MowersHoverPro 400 Machine

FormNo.3414-446RevA

HoverPro

400Machine

ModelNo.02615—SerialNo.400000000andUp

Operator'sManual

Introduction

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Thismachinedoesnotcomeequippedwitha

sparkarresterstandard.Youmustinstallthe

sparkarresterkitbeforeoperatingthismachinein

California.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

TheenclosedEngineOwner'sManualis

suppliedforinformationregardingtheUS

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenance,andwarranty.

Replacementsmaybeorderedthroughtheengine

manufacturer.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.Keepfor

futurereference.

YoumaycontactT orodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.

g017415

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved

*3414-446*A

Summary of content (20 pages)

PAGE 1
Form No. 3414-446 Rev A HoverPro® 400 Machine Model No. 02615—Serial No. 400000000 and Up Operator's Manual Introduction Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
PAGE 2
Safety This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention. The following safety section is adapted from ANSI B71.4–2012 and EN 14910. For models with stated engine horsepower, the gross horsepower of the engine was laboratory rated by the engine manufacturer in accordance with SAE J1349.
PAGE 3
Before Operation Safety During Operating Safety General Safety General Safety • Become familiar with the safe operation of the • Wear appropriate clothing, including eye equipment, operator controls, and safety signs. protection; slip-resistant, substantial footwear; and hearing protection. Tie back long hair, and do not wear jewelry. • Check that all guards and safety devices are in place and working properly.
PAGE 4
Slope Safety After Operating Safety WARNING General Safety Running the engine on slopes of more than 25 degrees will cause severe engine damage due to a lack of lubrication. Some of the potential damage could include stuck valves, scored pistons, or burned crank bearings. • Clean grass and debris from the machine to help prevent fires. Clean up oil or fuel spills. • Allow the engine to cool before storing the machine in any enclosure.
PAGE 5
Safety and Instructional Decals Important: Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal130-8322 130-8322 1. Use only fuel with an alcohol content by volume under 10%. 3. Do not use fuel with an alcohol content by volume greater than 10%. 2. Read the Operator's Manual for more information on fuel. decal111-9826 111–9826 1.
PAGE 6
g017410 g017410 H295159 1. Engine stop (shut off) decal94-8072 94-8072 1. Warning—cutting/dismemberment hazard of hand or foot, cutting mechanism.
PAGE 7
Setup Note: Determine right and left side of the machine from normal operating position. 1 1 2 Assembling the Handle g017373 No Parts Required 3 Procedure 4 5 g017373 Figure 4 1. Slide the lower handle into the frame (Figure 3). 1 1. Upper handle 4. U-bolt 2. Hand wheel 3. Washer 5. Lower handle 3 2 2 Filling the Engine with Oil 4 No Parts Required Procedure Important: Your machine does not come with oil 5 in the engine. Before starting the engine, fill the engine with oil.
PAGE 8
Product Overview g017530 g017530 Figure 5 1. The oil level is at its maximum. 3. The oil level is too low—add oil to the crankcase. 2. The oil level is too high—remove oil from the crankcase. 3. Slowly pour oil into the oil-fill hole, wait 3 minutes, and check the oil level on the dipstick by wiping the dipstick clean and then inserting, but not screwing in, the oil-fill cap into the hole (Figure 6). g017382 Figure 7 1. Handle 4. Handlebar securing knob 2. Operator-presence control 5. Footstop 3.
PAGE 9
Specifications Operation Model Cutting width Product width 02615 400 mm (15-3/4 inches) 500 mm (19-11/16 inches) Filling the Fuel Tank • For best results, use only clean, fresh, unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method). • Oxygenated fuel with up to 10% ethanol or 15% MTBE by volume is acceptable. • Do not use ethanol blends of gasoline, such as E15 or E85, with more than 10% ethanol by volume.
PAGE 10
Adjusting the Cutting Height Checking the Engine Oil Level Service Interval: Before each use or daily WARNING 1. Move the machine to a level surface. Adjusting the cutting height may bring you into contact with the moving cutting unit, causing serious injury. 2. Remove the dipstick and wipe it with a clean cloth. 3. Insert, but do not screw in, the dipstick into the oil-fill hole. • Shut off the engine and wait for all moving parts to stop. 4. Remove the dipstick and check it.
PAGE 11
Starting the Engine 1. Open the fuel tank vent by turning the vent knob at least 2 or 3 turns counterclockwise. 2. Turn the fuel valve to the ON position (Figure 12). 1 g017329 g017329 Figure 14 5. Pull the recoil-start handle. Note: Do not allow the starter grip to snap back g017375 g017375 against the engine. Return it gently to prevent damage to the starter. Figure 12 1. Fuel valve Note: If the machine does not start after several attempts, contact an Authorized Service Dealer. 3.
PAGE 12
Adjusting the Handle Position Refer to Figure 15 for the different handle positions. g025627 Figure 15 1. Hanging storage/transport position 4. Storage/transport position 2. Lower working position 5. Service position 3. Upper working position Note: For proper storage procedure, refer to Preparing the Machine for Storage (page 17). Shutting Off the Engine Service Interval: Before each use or daily To shut off the engine, release the operator-presence control (Figure 16).
PAGE 13
Cutting Leaves Operating Tips • After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than a single pass over the leaves. General Mowing Tips • Inspect the area where you will use the machine • Mowing grass over 15 cm (6 inches) in length is and remove all objects that the machine could throw. not recommended. If the leaf cover is too thick, the machine may plug and cause the engine to stall.
PAGE 14
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Interval Maintenance Procedure After the first 5 hours • Change the engine oil. Before each use or daily After each use Every 100 hours Before storage Yearly • Check the engine oil level. • Ensure that the engine shuts off within 5 seconds after releasing the operator-presence control.
PAGE 15
Replacing the Air Cleaner Changing the Engine Oil Service Interval: Yearly Service Interval: After the first 5 hours Yearly 1. Run the engine a few minutes before changing the oil to warm it. 1. Press down on the latch tabs on top of the air-cleaner cover (Figure 18). Note: Warm oil flows better and carries more 1 2. 3. 4. 5. 6. 7. 2 g017381 g017381 Note: Max. fill: 0.59 L (20 fl oz), type: Multigrade Mineral 10W-30 oil with an API service classification of SF, SG, SH, SJ, SL, or higher.
PAGE 16
9. Dispose of the used oil properly at a local recycling center. Replacing the Nylon Cutting String Servicing the Spark Plug 1. Turn the fuel valve to the OFF position and close the vent knob. Service Interval: Every 100 hours 2. Disconnect the wire from the spark plug. Use a Champion RN9YC spark plug or equivalent. 3. Turn the machine on its side, with the dipstick facing down. 1. Shut off the engine and wait for all moving parts to stop. 4.
PAGE 17
Storage Store the machine in a cool, clean, dry place. Preparing the Machine for Storage WARNING Fuel vapors can explode. • Do not store fuel more than 30 days. • Do not store the machine in an enclosure near an open flame. • Allow the engine to cool before storing it. 1. On the last refueling of the year, add fuel stabilizer to the fuel as directed by the engine manufacturer. 2. Run the machine until the engine shuts off from running out of fuel. 3. Prime the engine and start it again. 4.
PAGE 18
Troubleshooting Problem The engine does not start. Possible Cause 1. The wire is not connected to the spark plug. 1. Connect the wire to the spark plug. 2. The hole in the fuel-cap vent is plugged. 3. The spark plug is pitted, fouled, or the gap is incorrect. 2. Clean the hole in the fuel-cap vent or replace the fuel cap. 3. Check the spark plug and adjust the gap if necessary. Replace the spark plug if it is pitted, fouled, or cracked. 4. Drain and/or fill the fuel tank with fresh fuel.
PAGE 19
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
PAGE 20
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).