Installation Instructions

ManualsBrandsToro ManualsAttachmentsElectric Lift Kit, TM5490/TM7490 Trailed Mowers

FormNo.3410-508RevA

ElectricLiftKit

TM5490/TM7490TrailedMowers

ModelNo.02861—SerialNo.400000000andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationofIncorporation(DOI)at

thebackofthispublication.

Safety

Beforeinstallingthekit:

•ReadthemachineOperator'sManualandtheseInstallation

Instructions.

•Alwaysweareyeprotection.

Important:Alwaysseekprofessionaladvicefromyour

localauthorizeddealerif,afterstudyingthis,youare

unsurehowtoinstallthiskit.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedormissing.

decal111-1777

111-1777

1.Cuttingunitrotationcontrol

4.Reverserotation

7.Rightwingarmliftcontrol

2.Forwardrotation

5.Leftwingarmliftcontrol8.Overrideliftcontrol

3.Disengagecuttingcylinder

6.Center3or5armliftcontrol

9.Emergencystop

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved

*3410-508*A

Summary of content (16 pages)

PAGE 1
Form No. 3410-508 Rev A Electric Lift Kit TM5490/TM7490 Trailed Mowers Model No. 02861—Serial No. 400000000 and Up Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.
PAGE 2
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty.
PAGE 3
Procedure 2 3 Description Qty. Actuator bracket Proximity sensor Proximity-sensor bracket Setscrew (6 x 25 mm) Washer (6 mm) Locknut (6 mm) Cap screw (5 x 20 mm) Washer (5 mm) Locknut (5 mm) Spacer Solenoid valve (closed) Line body Bonded seal (3/8 inch) Adapter (1/4 inch female x 3/8 inch male) Bonded seal (1/4 inch) Hose (1/4 inch x 380 mm), 90° x straight Tee (1/4 inch male x 1/4 inch male x 1/4 inch female) Adapter (1/4 inch male x 1/4 inch male), 1.
PAGE 4
5. Remove the nuts and bolts securing the existing control-lever bracket to the machine (Figure 1). 1 Installing the Electric Control Box Parts needed for this procedure: 1 Control-box bracket 2 Setscrew (8 x 25 mm) 10 Washer (8 mm) 5 Locknut (8 mm) 1 Electric control box 4 Self-tapping screws (6 x 12 mm) 1 Umbilical cable assembly 1 Lift manifold 1 Solenoid valve (closed) 1 Solenoid 4 Bonded seal (1/4 inch) 3 Adapter (1/4 inch male x 1/4 inch male) 6.
PAGE 5
g025356 Figure 3 1. Setscrew (8 x 25 mm), 2 3. Washer (8 mm), 4 2. Control-box bracket 4. Locknut (8 mm), 2 11. Fasten the electric control box to the bracket using 4 self-tapping screws (6 x 12 mm). g025358 Figure 5 1. Umbilical cable assembly 13. Connect the 2 umbilical cable plugs to the electric control box, using the large cable tie provided. 14. Assemble the lift-control block assembly with the fittings as shown in Figure 6 and Figure 7. 1 7 5 2 6 g025357 Figure 4 1.
PAGE 6
1 1 5 4 3 2 2 3 G025513 g025513 Figure 7 1. Cross fitting (1/4 inch male) 4. Bonded seal (1/4 inch) 2. Elbow (1/4 inch female x 1/4 inch female) 5. Lift manifold 8 6 5 4 G025409 3. Adapter (1/4 inch male x 1/4 inch male) g025409 Figure 9 15. Fasten the lift-control block assembly to the bracket using 2 bolts (8 x 75 mm), 1 bolt (8 x 65 mm), 6 plain washers (8 mm), and 3 locknuts (8 mm). Note: Some of the solenoids may need to be loosened or removed to gain access to the bolt holes.
PAGE 7
2 Installing the Rotary Valve Cylinder Assembly Parts needed for this procedure: 1 Actuator bracket 1 Proximity sensor 1 Proximity-sensor bracket 2 Setscrew (6 x 25 mm) 4 Washer (6 mm) 2 Locknut (6 mm) 2 Cap screw (5 x 20 mm) 4 Washer (5 mm) 2 Locknut (5 mm) 10. Tee (3/8 inch male x 3/8 inch female x 3/8 inch male) 1 Spacer 1 Solenoid valve (closed) 11.
PAGE 8
1 2 1 2 3 4 14 5 6 13 12 11 G025360 g025360 10 Figure 12 1. Rear cover 9 2. Bolts 2. Remove the rotary valve cylinder assembly and disconnect the cylinder feed hose. 7 1 2 1 8 G025363 g025363 Figure 14 G025361 g025361 Figure 13 1. Rotary valve cylinder assembly 2. Cylinder feed hose 1. Washer (6 mm), 4 8. Locknut (6 mm) 2. Setscrew (6 x 25 mm), 2 9. Actuator bracket 3. Spacer 10. Washer (existing) 4. Proximity sensor 11. Screw (existing) 5. Washer (5 mm) 12.
PAGE 9
8 2 1 5 3 4 9. Remove the backlap release lever from the rear hole, and install it into the front hole (Figure 16). 9 7 7 6 10 11 12 13 1 10 2 4 20 19 3 G025364 g025364 16 15 17 18 Figure 16 14 1. Front slot 2. Rear hole 21 3. Front hole 10. Fit the rotary valve cylinder assembly in the front slot (Figure 16), and secure it using the original bolt and slide bush. 11. Attach the cylinder to the rotary bracket using the washer (10 mm) and the split pin. 12.
PAGE 10
4. Connect the power cable into the 12-volt socket in the cab of the tractor. 3 Installing the Remote Control Box and Brackets Parts needed for this procedure: 1 Remote-control box 2 Remote-control bracket 4 Cap screw (8 x 25 mm) 8 Washer (8 mm) 4 Nut (8 mm) 4 Locknut (8 mm) Procedure 1. Remove and discard the control levers and the bracket. 2. Mount 1 remote-control bracket on the machine, as shown. 1 2 3 8 7 6 5 2 4 G025406 g025406 Figure 17 1. Nut (8 mm), 2 5.
PAGE 11
Product Overview decal111-1777 Figure 18 1. Cutting unit rotation control 4. Reverse rotation 7. Right wing arm lift control 2. Forward rotation 5. Left wing arm lift control 8. Override lift control 3. Disengage cutting cylinder 6. Center 3 or 5 arm lift control 9. Emergency stop Controls to the neutral (N) position.
PAGE 12
Power Indicator Light WARNING When the light is illuminated, power is being fed to the electrical control box. If the indicator fails to light, check the electrical supply connection to the tractor. Hydraulic fluid escaping under pressure can penetrate skin. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury, or gangrene may result.
PAGE 13
g026019 Figure 19 1. Transport latch—automatic latching position 2. Safety lock—flipped up g026021 Figure 21 1. Outer cutting unit latch 4. Start the tractor and set the engine speed to a slow idle. 5. Engage the rear PTO drive of the tractor. Stop operating the machine as follows: 1. Locate the override lift control switch on the control pad (Figure 18), and pull it back until all the cutting units are raised to the transport position. 2. Release the switch, and engage all of the transport latches. 3.
PAGE 14
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 02861 Serial No.
PAGE 15
European Privacy Notice The Information Toro Collects Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you to share certain personal information with us, either directly or through your local Toro company or dealer. The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies in your country.
PAGE 16
The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).