Form No. 3412-264 Rev A Road Lights with Brake Lights Kit Groundsmaster® 3400 Traction Unit Model No. 02917—Serial No. 400000000 and Up Installation Instructions This kit is designed to provide a full set of road lights with mounting brackets and operation switches. Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 © 2016—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Qty.
Procedure Description 7 8 Use Qty. Reflector 2 Install the reflectors. Serial label 1 Install the serial label. Media and Additional Parts Description Use Qty. Installation Instructions 1 Read before installing and operating kit Parts Catalog 1 Use to reference part numbers 1 2 Preparing the Machine Installing the Rear Lights No Parts Required Parts needed for this procedure: Procedure 1.
1 2 g197780 g018276 Figure 2 Machine with serial numbers 316999999 and lower g018276 Figure 1 1. Bulkhead 2. Bolt (4) 4. Ensure that the roll bar pivot bolts and clamp bolts are in place and are tight, and or the securing pins are in place to retain the top hoop. 1. Bolt (M16 x 110 mm) 4. Left rear light bracket 2. Existing washers 5. Roll bar 3. Orange indicator side up 6. Nut (M16) 5. Remove the roll bar pivot bolt on the left side of the machine. 6.
7. Install the new nut (M16) onto the bolt and torque it to 15 N∙m (11 ft-lb). Note: Do not overtighten it as this will make the roll bar difficult to fold. 8. Remove the roll bar pivot bolt on the right side of the mower. 9. Align the indicated hole in the right rear light bracket with the hole in the roll bar and insert the new bolt (M16 x 110 mm), using the existing washers (Figure 4 or Figure 5). g196537 Figure 5 Machine with serial numbers 400000000 to 999999999 1. Nut (M16) g197781 4.
1 2 3 1 g018243 g018244 g018244 g018243 Figure 7 Figure 6 1. Fuse—15 amp (2) 1. 4-pin, left, rear, 3. 4-pin, left, rear, light-assembly connector light-assembly connector on the main wiring harness on the main wiring harness 2. 3-pin, electrical-pressure-switch, cable connector on the main wiring harness 3 Installing the Pressure Switch 13. Install 2 fuses (15 A) into the fuse block. Use the first and third receptacles from the left end of the fuse block (Figure 7).
1 2 4 3 Installing the Number Plate Bracket Parts needed for this procedure: g018247 g018247 Figure 8 1. Dowty seal (1/4 inch) 3. Pressure switch 2. Pressure-switch adapter 4. Screw the pressure switch into this adapter (Figure 8). Torque the switch to 34 N∙m (25 ft-lb). 1 Number plate bracket 1 2-way tab housing connector 1 Flasher relay 1 Standard shorter relay Procedure 5.
3. Push the 2-way tab housing connector onto the terminals of the number plate cable (Figure 11). 5 Installing the Front Lights Parts needed for this procedure: g028150 Figure 11 1. Red wire 3. 2-way tab housing connector 2. Black wire 4. Connect the number-plate-light wiring to either the left or right rear-light-assembly-wiring, 2-pin electrical connector. 5. Plug the flasher relay into the left vacant-relay socket and the standard shorter relay into the right vacant-relay socket (Figure 12).
9. Locate the two 4-pin connectors on the main wiring harness located near to the cutter manifold. 4 3 10. Connect the connector on the machine wiring harness with the green/white wire to the identified left light assembly connector. (Figure 15). 10 4 6 8 5 1 10 5 9 8 7 11 6 8 2 g028152 Figure 15 1. Blue 2. Green/white 3. Red/white 8 7 g018249 11. Connect the connector on the machine wiring harness with the green/red wire to the identified right light assembly connector (Figure 16).
6 Installing the Control Panel Switches Parts needed for this procedure: 1 Instrument panel connector lead 1 Hazard warning switch 1 Lights switch 1 Indicator switch 1 Horn button 1 Horn decal 24 1 2 g018292 g018292 Figure 17 Cable tie 1. Switch blank—light switch Procedure 1. Remove the 6 screws securing the control panel to the control pod. 2. Switch blank—hazard switch 6. Pass the hazard and light switch connectors through the switch hole. 2. Carefully lift off the panel.
8. On the control panel, remove the round plug (horn button) and the rectangular plug (indicator switch) shown in Figure 19. 1 2 1 2 G018338 g018338 Figure 21 G018336 g018336 1. Green/Red Figure 19 1. Round plug—horn button 9. 2. Rectangular plug—indicator switch 2. Green/White 11. Connect the direction indicator switch to the connector lead instrument panel. Note: The indicator connector is black and on the longer lead.
7 8 Installing the Reflectors Installing the Serial Label Parts needed for this procedure: Parts needed for this procedure: 2 1 Reflector Serial label Procedure Procedure Affix a reflector to each side of the engine cover. Ensure that the outside edge of each reflector is adhered 100 mm (4 inches) from each edge of the engine cover (Figure 22). Affix the serial label adjacent to the machine serial label. Note: Ensure that the surface is clean before mounting the serial label.
Headlights Operation Rotate the ignition switch to position I to illuminate the headlights. Specifications Voltage: 12 V Hazard Lights Adjusting the Headlights When you press the top of the hazard light switch, all 4 indicator lamps flash. The ignition switch does not need to be on for these to operate. Using the top screws shown in Figure 23, adjust the headlights per local standards.
Notes:
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 02917 Serial No.
International Distributor List Distributor: Country: Phone Number: Distributor: Phone Number: 57 1 236 4079 Colombia Japan 81 3 3252 2285 Czech Republic 420 255 704 220 420 255 704 Slovakia 220 Argentina 54 11 4 821 9999 Russia 7 495 411 61 20 Ecuador 593 4 239 6970 Finland 358 987 00733 Agrolanc Kft Balama Prima Engineering Equip. B-Ray Corporation Hungary Hong Kong Korea 36 27 539 640 852 2155 2163 82 32 551 2076 Maquiver S.A. Maruyama Mfg. Co. Inc. Mountfield a.s.
Toro General Commercial Product Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
