Form No. 3373-375 Rev A Road Lights with Brake Lights Kit Groundsmaster® 3400-D Traction Unit Model No. 02917—Serial No. 312000001 and Up Installation Instructions Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure 1 2 3 4 5 6 7 8 © 2012—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420 Description Use Qty. No parts required – Rear light bracket, L.H. Rear light bracket, R.H.
Media and Additional Parts Description Use Qty. Installation Instructions 1 Read before installing and operating kit Parts Catalog 1 Use to reference part numbers 1 Initial Preparation No Parts Required 1 Procedure 1. Park the machine on a level surface, lower the cutting unit, stop the engine, engage the parking brake and remove the key from the ignition switch. 2. Disconnect the negative (–) battery cable from the battery.
1 2 3 Note: If there is already a beacon kit fitted to the right side or a waste bin kit fitted to left side, it is allowable to use the same bolt for the installation. It is advisable to use the new M16 nyloc nuts provided with this kit. 4 25 11. Feed all electrical cables down the front of the ROPS frame and onto the electrical mount panel. 12. The cables must now be connected to the main wiring loom of the machine which is located on the electrical bulkhead (Figure 4). Connect the 4-pin L.H.
1 2 3 g018247 Figure 6 3. Pressure switch 1. Dowty seal, 1/4 inch 2. Pressure switch adapter 1 4. Screw the pressure switch into this adapter (Figure 6). Torque the switch to 34 N-m (25 ft-lbs). 5. Working on the electrical bulkhead, plug the 3-pin connector of the electrical pressure switch cable to the corresponding connector located on the main wiring loom of the machine (Figure 4 and Figure 7). g018244 Figure 5 1.
4 1 Installing the Number Plate Bracket 2 Parts needed for this procedure: 3 1 Number plate bracket 1 PM2 Connector Gothic g018277 1 Flasher relay Figure 9 1 Standard shorter relay 1. Red wire 2. Black wire Procedure 3. PM2 connector 4. Connect the number plate light wiring to either the L.H. or R.H. rear light assembly wiring 2-Pin electrical connector. The number plate with light attaches to the bulkhead. 1.
5 4 3 Installing the Front Lights 10 4 Parts needed for this procedure: 1 Center headlight mount 1 R.H. Headlight mount 1 L.H. Headlight mount 8 Screw, M6 x 20mm 8 Nut, nyloc M6 4 Screw, M10 x 25mm 4 Nut, nyloc M10 8 Washer, 3/8 inch 2 Mounting bracket 2 PM4 Connector 6 8 5 1 10 5 9 8 7 11 6 8 2 8 7 g018249 Figure 11 1. Center headlight mount 7. Nut, nyloc M10 2. R.H. Headlight mount Procedure 8. Washer, 3/8 inch 3. L.H. Headlight mount 9.
6 1 1 2 1 5 2 3 3 4 4 3 g018251 Figure 13 4 1. Blue 2. Green/White 3. Red/White 5 4. Black 5. Green 6. PM4 connector g018250 13. Secure the connector, on the machine wiring loom with the GREEN/RED wire, to the identified R/H light assembly connector (Figure 14). Figure 12 1. Blue 2. Green 3. Red/White 4. Black 5. PM4 connector 6 1 8. Repeat the above procedure for the L.H. light assembly. Identify and mark this connector as L.H.
6 Installing the Control Panel Switches Parts needed for this procedure: 1 Instrument panel connector lead 1 Switch, hazard warning 1 Switch, lights 1 Switch, indicator 1 Button, horn 1 Decal, horn 10 Cable tie 14 Cable tie 1 2 g018292 Figure 15 1. Switch blank–light switch 2. Switch blank–hazard switch 7. Connect the light and hazard switch to the correct connector and push the switch into the hole (Figure 16). Procedure 1.
1 2 1 G018336 Figure 17 2 G018338 1. Round blanking plug–horn button 2. Rectangular blanking plug-indicator switch Figure 19 1. Green/Red 9. Install the horn decal lining up the edges of the round and rectangular holes (Figure 18). 11. Connect the direction indicator switch to the connector lead instrument panel. The indicator connector is black and on the longer lead. 3 12. In the control panel there will be a pink and black/purple wire for the Horn button.
7 Installing the Reflectors Parts needed for this procedure: 2 Reflector Procedure Affix a reflector to each side of the engine cover. Ensure that the outside edge of each reflector is adhered 100mm (4 inches) from each edge of the engine cover (Figure 20). Make sure the surface is clean before mounting the reflectors. 1 2 g018255 Figure 20 1. 100mm (4 inches) 2.
Operation Maintenance Adjusting the Headlights General Maintenance Using the top screws shown in Figure 21, adjust the headlights per local standards. Important: Replace all worn or damaged parts with genuine Toro parts. 1. Check that all lights are working on a regular basis. 2. Ensure the headlights are adjusted correctly. 3. Clean the lights daily - avoid using solvent based products. Replacing a bulb 1. Remove the lens cover. 2. Replace the bulb. 1 3. Replace the lens cover.
The Toro Total Coverage Guarantee A Limited Warranty Conditions and Products Covered The Toro® Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
