Form No. 3407-799 Rev A 27-inch Verticutter Reelmaster® 3100-D Series DPA Cutting Unit Model No. 03203—Serial No. 400000000 and Up Register at www.Toro.com.
WARNING Model No. CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. Serial No. This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. This product complies with all relevant European directives.
Safety • Remove all debris or other objects that might be picked This machine has been designed in accordance with EN ISO 5395:2013. • If the verticutter blades strike a solid object or the unit up and thrown by the reel blades of the cutting unit. Keep all bystanders away from the working area. vibrates abnormally, stop and shut off the engine. Check the verticutter for damaged parts. Repair any damage before starting and operating the verticutter.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 7 8 Use Qty. Verticutter 1 Inspect the verticutter. Transport roller assembly Cotter pin O-ring Grease fitting 2 2 1 1 No parts required – Adjust the blade depth. No parts required – Adjust the rear grass shield. No parts required – Adjust the roller scrapers. No parts required – Adjust the transport rollers. No parts required – Mount the verticutter reel.
Note: Determine the left and right sides of the machine from the normal operating position. 2 Note: Whenever the verticutter has to be tipped to expose the verticutter blades, use the kick stand (supplied with traction unit) (Figure 3). Installing the Transport Rollers Parts needed for this procedure: 2 Transport roller assembly 2 Cotter pin Procedure Secure a transport roller bracket to each side plate pin with a cotter pin (Figure 4). g196702 Figure 3 1.
1 3 Installing the O-ring and the Grease Fitting Parts needed for this procedure: 1 O-ring 1 Grease fitting G028407 Procedure 3 2 g028407 The grease fitting must be installed on the reel motor side of the verticutter. Use the following diagram to determine the position of each reel motor (Figure 5). Figure 6 1. Bolts 3. Setscrew (remove and discard) 2. Straight grease fitting (install) 2. Install the straight grease fitting (Figure 6). 3.
4 5 Adjusting the Blade Depth Adjusting the Rear Grass Shield No Parts Required No Parts Required Procedure Procedure Note: The maximum recommended blade penetration depth is 6 mm (1/4 inch). Note: When operating in turf conditions where much debris or unusually heavy thatch is encountered, open the rear discharge shield to help allow the debris to discharge from the reel. 1. Place the verticutter reel on a level surface. 2.
Mounting the Verticutter Reel No Parts Required Procedure Important: When lowering the verticutter reels, care must be taken to prevent damage to the reel blades due to contact with a concrete floor or a paved surface. Lower the transport rollers before lowering the verticuttiers to a concrete floor or a paved surface. g012271 Figure 10 1. Front roller scraper 3. Transport roller 2. Rear roller scraper 4.
Product Overview Operation Specifications Note: Determine the left and right sides of the machine from the normal operating position. Net weight 56 kg (124 lb) Training Period Before operating the verticutter reels, evaluate the performance of the reel at the desired setting. Operate in a clear, unused area to determine if the desired results will be achieved. Adjust as desired. Operating Tips 1.
Maintenance with a light coating of grease to simplify the assembly (Figure 13). Lubricating the Verticutter Each verticutter has 5 grease fittings (Figure 12) that must be lubricated weekly with No. 2 lithium grease. The lubrication points are the front roller (2), the rear roller (2), and the reel motor splines (1). Important: Lubricating the cutting units immediately after washing helps purge water out of the bearings and increases bearing life. 1. Wipe each grease fitting with a clean rag. 2.
Installing the Verticutter Blades 1. Assemble a reel blade (Figure 14). 2. Assemble a large spacer. 3. Do not invert the reel blades when reassembling on reel shaft. Note: If the blades are inverted, the blades that are in use, (rounded) will be mixed with the sharp ends of the blades which were not in use. This will cause unsatisfactory performance in the verticutter reel unit. Attention should always be taken when disassembling the verticutter blades from reel. 4.
g007790 Figure 15 1. Rebuild kit (Part No. 114–5430) 6. Bearing nut 2. Rebuild tool kit (Part No. 115–0803) 7. Inner seal tool 3. Inner seal 4. Bearing 8. Washer 9. Bearing/outer seal tool 5.
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Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 03203 Serial No.
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The Toro Warranty A Two-Year Limited Warranty Conditions and Products Covered The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
