Form No. 3432-663 Rev A 27-inch Verticutter Reelmaster® 3100-D Series DPA Cutting Unit Model No. 03203—Serial No. 405070001 and Up Register at www.Toro.com.
This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. Model No. Serial No. This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Safety instruction. Failure to comply with these instructions may result in personal injury or death. This machine has been designed in accordance with EN ISO 5395 and ANSI B71.4–2017. Cutting Unit Safety • The cutting unit is only a complete machine when General Safety installed on a traction unit. Read the traction unit Operator’s Manual carefully for complete instructions on the safe use of the machine. This product is capable of amputating hands and feet.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal137-9706 137-9706 1. Cutting hazard of the hand or foot—shut off the engine, remove the key or disconnect the spark plug, wait for all moving parts to stop, and read the Operator’s Manual before performing maintenance.
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description 1 2 3 4 5 6 7 8 Use Qty. Verticutter 1 Inspect the verticutter. Transport roller assembly Cotter pin O-ring Grease fitting 2 2 1 1 No parts required – Adjust the blade depth. No parts required – Adjust the rear grass shield. No parts required – Adjust the roller scrapers. No parts required – Adjust the transport rollers. No parts required – Mount the verticutter reel.
1. Remove and discard the setscrew on the reel-motor side plate (Figure 5). g195548 Figure 3 1. Transport roller assembly 2. Cotter pin g028407 Figure 5 Note: Position the roller to the rear of the verticutter. 1. Bolts 2. Straight grease fitting (install) 3 Installing the O-ring and the Grease Fitting 2. Install the straight grease fitting (Figure 5). 3. For the verticutter 3 location (Figure 4), move the end weight to the opposite side of the cutting unit. 4.
4 5 Adjusting the Blade Depth Adjusting the Rear Grass Shield No Parts Required No Parts Required Procedure Procedure Note: The maximum recommended blade penetration depth is 6 mm (1/4 inch). 1. Place the verticutter reel on a level surface. 2. Place 2 gauge bars, which have the desired depth of blade penetration below the ground, under the front and rear rollers of the verticutter reel (on each end of the reel) (Figure 7).
rollers (Figure 9) to protect the blades from hard surface contact. 6 Adjusting the Roller Scrapers 1. Remove the cotter pin that secures the transport roller bracket to the side plate pin. 2. Position the transport roller as follows: • Lower the roller bracket before the verticutter is lowered to the shop floor. • Raise the roller bracket after the verticutter is No Parts Required raised to the operating position. Procedure 1. Loosen the flange nuts that secure the roller scrapers (Figure 9).
Product Overview Operation Specifications Training Period Net weight Before operating the verticutter reels, evaluate the performance of the reel at the desired setting. Operate in a clear, unused area to determine if the desired results will be achieved. Adjust as desired. 56 kg (124 lb) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities.
Maintenance Lubricating the Verticutter Each verticutter has 5 grease fittings (Figure 12) that must be lubricated weekly with No. 2 lithium grease. Using the Kickstand When Tipping the Cutting Unit The lubrication points are the front roller (2), the rear roller (2), and the reel motor splines (1). Note: Whenever the verticutter has to be tipped to expose the verticutter blades, use the kickstand (supplied with traction unit) (Figure 11).
Installing the Verticutter Blades Removing the Verticutter Blades from the Shaft 1. Secure the end of the verticutter shaft, which has only one washer and nut, in a vise. 2. On other end of shaft, rotate the nut counter-clockwise and remove the nut. 1. Assemble a reel blade (Figure 14). 2. Assemble a large spacer. 3. Do not invert the reel blades when assembling on reel shaft.
Servicing the Roller inner seals, and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your authorized Toro distributor for assistance. The Roller Rebuild Kit (Part No. 114-5430) and the Roller Rebuild Tool Kit (Part No. 115-0803) (Figure 15) are available for servicing the roller.
Notes:
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 03203 Serial No.
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The Toro Warranty Two-Year or 1,500 Hours Limited Warranty Conditions and Products Covered Parts The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial product (“Product”) to be free from defects in materials or workmanship for 2 years or 1,500 operational hours*, whichever occurs first. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products).
