Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush Kit, Reelmaster 3100-D or 7000-D Edge Series 27in Cutting Unit with Universal Groomer

FormNo.3407-816RevC

27inRearRollerBrushKit

Reelmaster

3100-Dor7000-DEdgeSeriesCuttingUnitwith

UniversalGroomer

ModelNo.03242

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

Determinethepositionoftheroller

brushesandreelmotors.

Roller-brushassembly1

Retainingring1

Leftbeltcover/plateassembly

Greasetting(90°)

Bolt(5/16x1/2inch)

Drivepulley2

Flange-headbolt1

Belt1

Shimwasher(asrequiredforbelt

alignment)

Installthekit.

Highheight-of-cutbrush(optional)

—

Installthehighheight-of-cutbrush—for

HOCgreaterthan2.5cm(1inch).

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Important:UsetheRearRollerBrushKitonly

whencuttingintheheight-of-cutrangeof6to25

mm(1/4to1inch).UsetheHighHeightofCut

Brush,PartNo.115-0838(for27inchcuttingunits)

whencuttingabove2.5to5.1cm(1to2inches).

RefertoInstallingtheHighHeightofCutBrush.

Important:InstalltheUniversalGroomerDrive

KitbeforeinstallingtheRearRollerBrushKit.

YoumayusetheRearRollerBrushKitModel

03242onthefollowing:

•Reelmaster3100CuttingUnitModels03188,

03189,and03190

•Reelmaster7000CuttingUnitModels03721and

03722

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3407-816*C

Summary of content (16 pages)

PAGE 1
Form No. 3407-816 Rev C 27in Rear Roller Brush Kit Reelmaster® 3100-D or 7000-D Edge Series Cutting Unit with Universal Groomer Model No. 03242 Installation Instructions This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication.
PAGE 2
1 2 Determining the Orientation Installing the Roller Brush of the Roller Brushes Parts needed for this procedure: No Parts Required Procedure Use Figure 1 to determine the position of the roller brushes and reel motors for a Reelmaster 3100-D machine and Figure 2 for a Reelmaster 7000-D machine.
PAGE 3
Installing the Roller-Brush Assembly 1. Remove the grease fitting for the roller from the side of the cutting unit that has the roller-brush housing (Figure 6). g032170 Figure 5 g029307 Figure 3 1. Grease fitting 1. Idler pulley installation for 3. Carriage bolt and nut left end of reel (as supplied in kit) 2. Idler pulley installation for right end of reel 2. 4. Do not overtighten this locknut. Install the 90° grease fitting so that it faces rearward (Figure 5).
PAGE 4
g191806 Figure 8 Weight included with Reelmaster 3100 Universal Groomer Kit (Model 03240) g032172 Figure 7 1. Left roller-brush assembly 1. Carriage bolts (5/16 x 3 inches) 3. Weight 2. Spacer 4. Flange nuts (5/16 inch), torque to 20 to 26 N∙m (15 to 19 ft-lb) 2. Roller-brush mounting bracket Important: Attach the mounting brackets for the roller-brush assembly directly to the top surface of the side-plate mounting flange of the cutting unit.
PAGE 5
Installing the Roller-Brush Plate 1. Slide each excluder seal outward until the lip seals are in light contact with each bearing housing (Figure 10). g221506 Figure 12 1. Universal groomer 4. Bolts 2. Retaining ring 5. Roller-brush pivot plate assembly 3. Idler-pulley assembly 4. g027192 Figure 10 1. Bearing housing 2. Note: Torque the bolts to 20 to 26 N∙m (15 to 19 ft-lb). 2. Excluder seal Remove and discard both the hex-drive bolt securing the dust cover and the dust cover.
PAGE 6
g032002 Figure 13 1. Loosen these bolts for positioning the roller brush. 2. Loosen these nuts for making the roller-brush plate parallel. g027303 Figure 14 Positioning the Roller Brush 1. 1. Bearing housing (some parts not shown) 5. Light contact Loosen the 2 bolts securing each roller-brush-bearing housing to the roller-brush mounting bracket (Figure 13). 2. Side plate 6. Rear roller 3. Roller brush 7. Grease fitting Note: The bolts should be loose from the 4.
PAGE 7
Installing the Belt Installing the Drive Pulley 1. 2. 1. Restrain the reel before installing the drive pulley; refer to Restraining the Reel for Installing Threaded Inserts (page 13). Install the belt onto the pulleys as follows: • Loop the belt around the drive pulley and then over the top of the idler pulley (Figure 16). Install the drive pulley onto the groomer shaft (Figure 15). g192353 Figure 16 1. Drive pulley 3. Belt 2. Idler-pulley assembly 4. Driven pulley g192352 Figure 15 1.
PAGE 8
Completing the Installation 1. Check the alignment of the belt and pulleys as follows: Note: The belt must be properly tensioned prior to checking the alignment. • Lay a straightedge along the outer face of the drive pulley (Figure 18). Do not lay the straightedge across both the drive pulley and the driven pulley. • The outer faces of the drive pulley and the driven pulley should be in line within 0.76 mm (0.030 inch).
PAGE 9
3 Installing the High Height-of-Cut Brush (Optional) Parts needed for this procedure: — g027198 High height-of-cut brush (optional) Figure 19 1. Belt cover 2. Setscrew installed 3. 3. Setscrew removed Procedure Install the high height-of-cut brush (sold separately) when the height of cut is 2.5 cm (1 inch) or more (5 or more spacers installed below the side-plate pad). Lubricate the grease fittings on each of the roller brush bearing housings with No. 2 lithium grease (Figure 20). 1.
PAGE 10
9. 10. Install the excluder seal and the non-drive-bearing housing onto the brush shaft (Figure 22). Mount the non-drive-bearing housing to the bearing-housing mounting bracket with the 2 bolts, washers, and nuts previously removed. Note: Be careful not to knock the seal spring off. 11. g027201 Figure 22 1. Non-drive-bearing housing 3. Brush shaft 2. Excluder seal 3. Remove the 2 J-bolts and the nuts (Figure 23). 4. Slide the existing brush off the brush shaft (Figure 23). 5.
PAGE 11
Maintenance Note: Use a wrench (1/2 inch) on the roller-brush shaft flats to keep it from rotating. • Ensure that the brush is parallel to the roller with 4. Remove the driven pulley from the shaft (Figure 25). 5. If the pulley needs to move out, add a 0.8 mm (0.032 inch) thick washer (Figure 25). 1.5 mm (0.060 inch) clearance to light contact. • Grease the fittings every 50 hours and after every washing.
PAGE 12
9. Check the pulley alignment again and repeat this procedure if necessary. Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. g192351 • Ensure that the reel is restrained before servicing it. Figure 26 1. Drive pulley 3. Driven pulley 2. Belt 4. Idler-pulley assembly B. C. Restraining the Reel for Removing Threaded Inserts Start the belt on the driven pulley (Figure 26).
PAGE 13
Restraining the Reel for Installing Threaded Inserts 1. Insert a long-handled pry bar (recommended 3/8" x 12" with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 29). 2. Place the pry bar against the weld side of the internal cutting reel reinforcement (Figure 29). Note: The pry bar should contact a blade at the front, the reel shaft, and a blade at the back of the back of the reel, locking it in place.
PAGE 14
Notes:
PAGE 15
Notes:
PAGE 16
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. 03242 Serial No.