Installation Instructions

ManualsBrandsToro ManualsAttachmentsRight-Hand Groomer Kit, Reelmaster 5010-H Series Cutting Unit with 5in Reel

FormNo.3392-501RevA

Right/Left-HandGroomerKit

Reelmaster

5010-HSeriesCuttingUnitwith5inor7inReel

ModelNo.03401

ModelNo.03402

ModelNo.03403

ModelNo.03404

InstallationInstructions

Thegroomerkitsaremountedtothereelmowersona

ride-onmachineandisintendedtobeusedbyprofessional,

hiredoperatorsincommercialapplications.Itisprimarily

designedforgroominggrassonwell-maintainedlawnsin

parks,sportselds,andoncommercialgrounds.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Thenumbersareprintedontheshipping

carton.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure1),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Coveredbyoneormoreofthefollowingpatents:U.S.Patent

7,337,601

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

SafeOperatingPractices

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatormanualsbefore

operatingthegroomer.

•Read,understand,andfollowallinstructionsinthis

operator’smanualbeforeoperatingthegroomer.

•Neverallowchildrentooperatethecuttingunits.Do

notallowadultstooperatetractionunitorcuttingunits

withoutproperinstruction.Onlytrainedoperatorswho

havereadthismanualshouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantial,slip-resistantfootwear.Do

notoperatecuttingunitwhilewearingsandals,tennis

shoes,sneakers,orshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.Always

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3392-501*A

Summary of content (20 pages)

PAGE 1
Form No. 3392-501 Rev A Right/Left-Hand Groomer Kit Reelmaster® 5010-H Series Cutting Unit with 5in or 7in Reel Model No. 03401 Model No. 03402 Model No. 03403 Model No. 03404 Installation Instructions The groomer kits are mounted to the reel mowers on a ride-on machine and is intended to be used by professional, hired operators in commercial applications. It is primarily designed for grooming grass on well-maintained lawns in parks, sports fields, and on commercial grounds.
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wear long pants. Wearing safety glasses, safety shoes, and a helmet is advisable and required by some local ordinances and insurance regulations. • Remove key from ignition switch to prevent accidental • Remove all debris or other objects that might be picked • Lightning can cause severe injury or death. If lightning starting of the engine when servicing, adjusting or storing the machine. up and thrown by the cutting unit blades. Keep all bystanders away from the mowing area.
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Traction Unit Requirements The Left and Right Groomer Kit Models 03401 and 03402 can be used on Reelmaster 5010-H DPA Cutting Unit Models 03634 and 03635 with or without a Rear Roller Brush Kit. The Left and Right Groomer Kit Models 03403 and 03404 can be used on Reelmaster 5010-H DPA Cutting Unit Models 03636, 03637, 03638, 03639, and 03641 with or without a Rear Roller Brush Kit.
PAGE 4
Orienting the Groomer Kit Use the following diagram to determine the position of the groomer kits and reel motors. 7 8 6 4 1 7 6 6 6 8 5 8 2 6 3 Figure 3 g027662 Figure 2 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7. Right-hand groomer kit 4. Cutting unit 4 8. Left-hand groomer kit 1. Height of cut bracket 2. Carriage bolt 6. Loosen the screws securing the height of cut brackets to the front roller shaft. 7.
PAGE 5
Loctite to the threads and torque to 115.5 to 129 N-m (85 to 95 ft-lbs) 1 2 3 4 g027785 Figure 6 Figure 4 1. Washer 3. Side plate flange 1. Reel moter splined insert 3. Existing insert 2. Existing insert 4. Drive shaft insert 2. Locknut 14. Install the drive shaft insert (Figure 6). Apply blue locktite to the treads and torque to 115.5 to 129 N-m (85 to 95 ft-lbs) 11.
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Note: Apply blue Loctite to the screw threads prior to installation. Note: Be careful not to knock the seal spring off. 18. Secure the non-drive pivot hub to the cutting unit side plate with (2) 3/8 x 1 inch socket head screws (Figure 8 and Figure 9). Note: Check that the groomer plates rotate freely. 1 2 3 7 4 9 8 56 10 11 12 15 16 17 18 13 14 21 20 19 Figure 8 Electric hybrid models 1. Upper ramp 12. Groomer plate w/quick-up lever (non-drive end) 2. Lower ramp 13. Seal spring 3.
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1 2 3 4 7 8 9 10 6 5 13 12 11 Figure 9 Hydraulic models 1. Screw 3/8 x 3/4 inch 8. Shim (must remain loose after installation) 2. Quick-up lever 9. Quick -up lever 3. Pivot hub (non-drive end) 10. Idler spring 4. Groomer plate w/quick-up lever (non-drive end) 11. Belt 5. Seal spring 12. Pivot hub (drive end) 6. Groomer shaft assembly 13. Groomer plate w/quick-up lever (drive end) 7.
PAGE 8
19. For electric hybrid models, assemble quick-up assembly for the reel motor side as shown in Figure 8, Figure 10, and Figure 11. 20. For hydraulic models, assemble quick-up assembly for the reel motor side as shown in Figure 9, Figure 12, and Figure 13 using pre-assembled parts in kit. Note: Double check that the quick-up function works properly. If not, then loosen 3/8 x 1 screw to remove binding in disengage position, then retighten. Note: Double check quick-up function works properly.
PAGE 9
21. Make sure that the seal lip on each excluder seal, is in light contact with each bearing housing (Figure 14). 1 Figure 14 1. Excluder seal 3 2 2. Bearing housing g027776 Figure 16 22. Mount the drive side quick-up assemblies to the side plates with 3/8 x 3/4 inch flange head bolt (Figure 15). 1. Idler plate tab 3. Lower stud 2. Idler spring 23. Install new drive pully, key and flange screw (Figure 15). Note: Apply never seize on key hole and torque screw to 37-44 Nm (27-33 ft lbs) 26.
PAGE 10
27. Install the groomer cover and secure with 2 flange nuts (5/16 inch) as shown in (Figure 18). 1 Important: Do not over tighten the nuts as damage to the cover may occur. 2 3 g027715 Figure 20 1. Relief vent 2. Reel motor housing zerk Figure 18 1. Cover 3. Groomer zerk Note: After greasing groomer bearings, operate groomer for 30 seconds, stop machine and wipe excess grease from groomer shaft and seals. 28. Grease the reel motor side bearing housing with grease (Figure 20). 30.
PAGE 11
Note: Position the brushes so the straps are between the following blades 1-2, 14-15, 28-29 and 41-42. Figure 22 1. Brush 2. Blade Important: The straps must be wrapped around the groomer blade and brush assembly in the correct direction. Note: If the broomer brushes are not seated properly in the blade slots, loosen the groomer blade retaining nuts on each end of the groomer shaft, position the broomer brushes properly in the blade slots and tighten the groomer blade retaining nuts (Figure 23).
PAGE 12
Note: Improper or over aggressive use of the groomer reel (i.e. too deep or too frequent grooming) may cause unnecessary stress of the turf leading to severe turf damage. Use the groomer cautiously. Note: Operate the groomer in a straight line as much as possible. Use caution when turning while operating groomer. Figure 24 1. Grass runners (stolons) 2. Thatch Adjusting the Groomer Height 1.
PAGE 13
(handle pointed towards rear of cutting unit) (Figure 26). Note: 1-3/8 inches is the distance from the top of the jam nut to the bottom of the groomer mounting bracket. 3 g027668 Figure 26 1. Locknuts 3. Spring length (1 3/8 inch) 2.
PAGE 14
Height of Cut (HOC) and Height of Groom (HOG) Recommended Range Height of Cut Number of Rear Roller Spacers Recommended HOG = HOC- Groomer Engagement .250 0 .125-.250 .375 .375 0 1 .187-.375 .187-.375 .500 .500 .500 0 1 2 .250-.500 .250-.500 .250-.375 .625 .625 .625 0 1 2 .375-.625 .375-.625 .375-.500 .750 .750 .750 1 2 3 .500-.750 .500-.750 .500-.625 .875 .875 .875 1 2 3 .625-.875 .625-.875 .625-.750 1.00 1.00 1.00 2* 3 4 .750-1.00 .750-1.00 .750-.
PAGE 15
Aligning the Pulley and Belt 1. The driven pulley (at groomer shaft) can move in or out. Make note of which way the pulley needs to move. 2. Remove idler spring, releasing tension from the belt. 3. Remove the belt. 4. Remove the lock nut securing the driven pulley to the end of the groomer shaft. g027669 1 Note: Insert a 5/8” inch wrench on the flats on the groomer shaft to keep the shaft from rotating. Figure 27 5. Remove the pulley from the shaft. 1. Groomer zerk 6.
PAGE 16
Troubleshooting Groomer Binding 5. If a roller brush is installed, make sure that the brush plate (Figure 32) is parallel to the cutting unit side plate and is fully inserted into the rubber grommets. 1. Make sure that the groomer is set to the desired height of groom (HOG) (Figure 30). G011430 1 Figure 32 1. Brush plate g027716 6. Make sure that the main drive bushing (Figure 33) pivots freely around the drive hub. Figure 30 1. Quick-up lever (engaged position) 3. Height adjuster knob 2.
PAGE 17
1 g027826 Figure 34 1. Shim 8. Make sure that the nuts on groomer and roller brush covers (Figure 35) are not over tightened. Figure 35 1.
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Notes: 18
PAGE 19
Notes: 19
PAGE 20
Declaration of Incorporation Model No. Serial No.