Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush Kit, Reelmaster 5010-H Series Cutting Unit with 7in Reel

FormNo.3397-977RevC

RearRollerBrushKit

Reelmaster

5010-HSeriesCuttingUnitwith5inor7inReel

ModelNo.03406

ModelNo.03408

InstallationInstructions

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Therearrollerbrushkitismountedtothereelmowersonaride-onmachineandisintendedtobeusedby

professional,hiredoperatorsincommercialapplications.Itisprimarilydesignedtokeeptherearrollerofthe

cuttingunitfreeofgrassanddebris,whichleadstoabetterafter-cutappearanceonwell-maintainedlawnsin

parks,sportselds,andoncommercialgrounds.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Qty.

Use

Nopartsrequired

–

Determinetherollerbrushorientation.

Roller-brushhousing

Hex-socketbolt,3/8x1inch

Roller-brushassembly

Shoulderbolt

Rightbeltcover/plateassembly

Leftbeltcover/plateassembly

Bolt(5/16x1/2inch)

Spacer

Drivepulley

Flange-headbolt(3/8x2inches)

Belt

Shimwasher(asrequiredforbeltalignment)

Rightdriveshaft

Leftdriveshaft

Installtherollerbrush.

Highheight-of-cutbrush(optional)

—

Installthehighheight-of-cutbrush—forHOCgreaterthan

2.5cm(1inch).

Endweightkit(Model03413)forthe

Reelmaster5010-Hwith5-inchcuttingunit

—

InstalltheendweightkitfortheReelmaster5010-Hwith

5-inchcuttingunits.

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Important:UsetheRearRollerBrushKitonly

whencuttingintheheight-of-cutrangeof6to

25mm(1/4to1inch).Usethehighheight-of-cut

brushwhencuttingabove25mm(1inch).Referto

theprocedureforInstallingtheHighHeight-of-Cut

Brush(Optional).

Note:5-inchcuttingunitsdrivenbyelectricreel

motorsneedtheadditionalend-weightkit(Model

03413).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3397-977*C

Summary of content (12 pages)

PAGE 1
Form No. 3397-977 Rev C Rear Roller Brush Kit Reelmaster® 5010-H Series Cutting Unit with 5in or 7in Reel Model No. 03406 Model No. 03408 Installation Instructions This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at the back of this publication. The rear roller brush kit is mounted to the reel mowers on a ride-on machine and is intended to be used by professional, hired operators in commercial applications.
PAGE 2
Installing the Roller Brush Determining the Roller Brush Orientation Installing the Driveshaft All cutting units are shipped with the counterweight mounted to the left end of the cutting unit. Refer to Figure 1 to determine the position of the roller brush and reel motors. 1. Park the machine on a level surface and set the parking brake. 2. Ensure that the cutting units are disengaged. 3. Shut the engine off and remove the key. 4. Remove all the cutting units from the machine.
PAGE 3
Mounting the Roller-Brush Housing 1. housing with 2 bolts (5/16-18 x 1 1/2 inches); refer to Figure 5. Ensure that the O-ring is installed on the roller-brush housing (Figure 3). g020371 Figure 3 1. Roller-brush housing 2. g028040 Figure 5 2. O-ring 1. End-weight kit (Model 03413, electric reel motor) For Model 03408 only: Mount the roller-brush housing to the reel-bearing housing with 2 hex-socket bolts (3/8 x 1 inch); refer to Figure 4. 3. Roller-brush housing 2.
PAGE 4
roller-brush mounting brackets and the side-plate mounting flanges. Save the additional 6 mm (1/4 inch) spacers for potential later use. 5. Secure the brush-assembly mounting brackets to the cutting-unit side plates with the nuts previously removed. Installing the Roller Brush Plate 1. Slide each excluder seal outward until the lip seals are in light contact with each bearing housing (Figure 9). g031873 Figure 7 1. 6 mm (1/4 inch) spacer 3. 90-degree grease fitting 2. Side-plate mounting flange 4.
PAGE 5
Note: The shoulder bolt should not clamp the plate to the housing. 8. g218675 Figure 10 1. Bolt 2. Shoulder bolt 3. Grommet 3. Check to ensure that the roller-brush plate is parallel to the cutting-unit side plate. If it is not parallel, proceed as follows: A. Loosen the 2 flange locknuts securing the roller-brush mounting bracket to the cutting-unit side plate (Figure 11). B. Rotate the roller-brush bearing housing until the brush plate is parallel to the cutting-unit side plate (Figure 11). C.
PAGE 6
Important: If the bolt is not properly torqued, the bolt will come loose. g027195 Figure 13 1. Driveshaft 3. Drive pulley 2. Spacer 4. Flange-head bolt—torque to 47 to 54 N·m (35 to 40 ft-lb) g027303 Figure 12 1. Bearing housing (some parts not shown) 5. Light contact 2. Sideplate 6. Rear roller 3. Roller brush 7. Grease fitting Installing the Belt 1. Install the belt onto the pulleys as follows: • Loop the belt around the drive pulley and then over the top of the idler pulley (Figure 14).
PAGE 7
g027197 Figure 16 2. Slide the belt cover onto the mounting bolts and secure the cover with 2 flange nuts (Figure 17). Important: Do not overtighten the nuts as damage to the cover may occur. g020390 Figure 15 1. Belt 2. 9/16-inch deep-well socket Important: Ensure that the ribs on the belt are properly seated in the grooves in each pulley and that the belt is in the center of the idler pulley. 2. Push down on the idler pulley to ensure that the idler-pulley assembly pivots freely.
PAGE 8
Installing the High Height-of-Cut Brush 7. Clamp the brush onto the shaft with the 2 J-bolts and nuts previously removed (Figure 21). Important: Insert the threaded end of the J-bolts through the outer holes of the brush shaft while hooking the curved ends of the J-bolts into the inner holes. (Optional) Install the high height-of-cut brush (sold separately) when the height of cut is 2.5 cm (1 inch) or more (5 or more spacers installed below the side plate pad). 1.
PAGE 9
Maintenance 5. • Ensure that the brush is parallel to the roller with Note: If the pulley needs to move in, remove 1.5 mm (0.060 inch) clearance to light contact. Grease the fittings every 50 hours and after every washing. When replacing a roller brush, torque the J-bolts to 2 to 3 N·m (20 to 25 in-lb). When replacing the brush-shaft-driven pulley, torque the nut to 36 to 45 N·m (27 to 33 ft-lb).
PAGE 10
3. Place the pry bar against the weld side of the reel support plate (Figure 26). Note: Insert the pry bar between the top of the reel shaft and the backs of 2 reel blades so that the reel will not move. Important: Do not contact the cutting edge of any blades with the pry bar; this may damage the cutting edge and/or cause a high blade. Important: The insert on the left side of the cutting unit has left-hand threads. The insert on the right side of the cutting unit has right-hand threads.
PAGE 11
Restraining the Reel for Installing Threaded Inserts 1. Insert a long-handled pry bar (recommended 3/8" x 12" with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 27). 2. Place the pry bar against the weld side of the internal cutting reel reinforcement (Figure 27). Note: The pry bar should contact a blade at the front, the reel shaft, and a blade at the back of the back of the reel, locking it in place.
PAGE 12
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.