Installation Instructions

ManualsBrandsToro ManualsAttachmentsRear Roller Brush Kit, Reelmaster 5010-H Series Cutting Unit with 7in Reel and with Groomer Kit Installed

Table Of Contents

FormNo.3396-931RevA

RearRollerBrushKit

Reelmaster

5010-HSeriesCuttingUnitwith5inor7inReeland

withGroomerKitInstalled

ModelNo.03407

ModelNo.03409

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Thiskitismountedtothereelmowersonaride-onmachine

andisintendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedtokeepthe

rearrollerofthecuttingunitfreeofgrassanddebris,which

leadstoabetterafter-cutappearanceonwell-maintained

lawnsinparks,sportselds,andoncommercialgrounds.

Safety

SafeOperatingPractices

•Read,understand,andfollowallinstructionsinthe

operator’smanualsforthetractionunitandthecutting

unitbeforeoperatingthecuttingunit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthebrushkit.

•Neverallowchildrentooperatethecuttingunits.Donot

allowadultstooperatethetractionunitorcuttingunits

withoutproperinstruction.Onlytrainedoperatorswho

havereadthismanualshouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydevice,ordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.

•Alwayswearsubstantial,slip-resistantfootwear.Donot

operatethecuttingunitwhilewearingsandals,tennis

shoes,sneakers,orshorts.Also,donotwearloose-tting

clothingwhichcouldgetcaughtinmovingparts.Always

wearlongpants.Wearingsafetyglasses,safetyshoes,

andahelmetisadvisableandrequiredbysomelocal

ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitblades.Keepall

bystandersawayfromthemowingarea.

•Ifthebladesstrikeasolidobjectorthecuttingunit

vibratesabnormally,stopandshuttheengineoff.Check

thecuttingunitfordamagedparts.Repairanydamage

beforestartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovethe

keyfromtheignitionswitchwheneverthemachineisleft

unattended.

•Besurethatthecuttingunitsandbrushesareinsafe

operatingconditionbykeepingnuts,bolts,andscrews

tight.

•Removethekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe

machine;seekshelter.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3396-931*A

Summary of content (12 pages)

PAGE 1
Form No. 3396-931 Rev A Rear Roller Brush Kit Reelmaster® 5010-H Series Cutting Unit with 5in or 7in Reel and with Groomer Kit Installed Model No. 03407 Model No. 03409 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This product complies with all relevant European directives.
PAGE 2
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Description Qty. Use No parts required – Determine the position of the roller brush and reel motors. Roller-brush assembly Shoulder bolt Right belt-cover/plate assembly Left belt-cover/plate assembly Bolt (5/16 x 1/2 inch) Rubber grommet ring Setscrew Drive pulley Flange-head bolt (3/8 x 2 inches) Belt Shim washer (as required for belt alignment) 5 5 2 3 10 5 5 5 5 5 5 Install the kit.
PAGE 3
Determining the Roller-Brush Orientation All cutting units are shipped with the counterweight mounted to the left end of the cutting unit. Refer to Figure 1 to determine the position of the roller brush and reel motors. Figure 3 Figure 1 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7. Right roller-brush drive assembly 4. Cutting unit 4 8. Left roller-brush drive assembly 1. Cover screws (remove) 5. Rubber grommet ring (new) 2. Setscrew (new) 6.
PAGE 4
Note: Do not remove the bolts. Keep the flange locknuts for future assembly. 11. Secure the brush-assembly mounting brackets to the cutting-unit side plates with the previously removed nuts. Installing the Roller-Brush Plate 1. Slide each excluder seal outward until the lip seals are in light contact with each bearing housing (Figure 7). Figure 5 1. 6 mm (1/4 inch) spacer 3. Flange locknuts (remove) 2. Side-plate mounting flange 10.
PAGE 5
Figure 8 1. Bolt 2. Shoulder bolt 4. Clean out any paint from the threads using a 5/16–18 tap before screwing in the shoulder bolt. 5. Roller-brush housing Figure 9 1. Loosen these bolts for positioning the roller brush. 2. Loosen these nuts for making the roller-brush plate parallel. 3. Grommet (installed earlier) 3. Apply 242 Loctite (blue) to the 2 bolts (5/16 x 1/2 inch) and use them to mount the brush plate to the roller-brush-bearing housing (Figure 8). Positioning the Roller Brush 1.
PAGE 6
Installing the Drive Pulley 1. Remove the bolt securing the groomer pulley to the driveshaft (Figure 11). Figure 11 1. Bolt 2. Install the drive pulley onto the driveshaft (Figure 12). Note: Make sure that the pulley tabs are positioned in the slot in the driveshaft. Figure 10 1. Bearing housing (some parts not shown) 5. Light contact 2. Side plate 6. Rear roller 3. Roller brush 7. Grease fitting 4. Ensure that there is clearance here.
PAGE 7
Installing the Belt Important: Make sure that the ribs on the belt are properly seated in the grooves in each pulley and that the belt is in the center of the idler pulley. 1. Install the belt onto the pulleys as follows: • Loop the belt around the drive pulley and then 2. Push down on the idler pulley to ensure that the idler-pulley assembly pivots freely. over the top of the idler pulley (Figure 13). Completing the Installation 1.
PAGE 8
Figure 18 1. Non-drive-bearing housing 2. Slide the non-drive-bearing housing and the excluder seal off the brush shaft (Figure 19). Figure 16 1. Belt cover 2. Setscrew installed 3. Setscrew removed 3. Lubricate the grease fittings on each of the roller brush bearing housings with No. 2 lithium grease (Figure 17). Note: Wipe off any excess grease, specifically around the excluder seals. Figure 19 1. Non-drive-bearing housing 3. Brush shaft 2. Excluder seal 3.
PAGE 9
Figure 21 1. Driven pulley Figure 20 1. High height-of-cut brush 3. Driven-pulley nut 2. Idler pulley 3. Loosen these bolts. 2. While rotating the reel, which rotates the drive pulley, pry the belt off the drive pulley (Figure 21 2. J-bolts Note: Wear a padded glove or use a heavy rag to rotate the reel. 3. Remove the locknut securing the driven pulley to the brush shaft (Figure 21 or Figure 22). 9. Install the excluder seal and the non-drive-bearing housing onto the brush shaft (Figure 19). 10.
PAGE 10
Note: Seat the locknut; then torque it to 36 to 45 N-m (27 to 33 ft-lb). 8. Install the belt onto the pulleys as follows: A. Loop the belt around the drive pulley and then over the top of the idler pulley (Figure 23). Figure 23 1. Drive pulley 3. Driven pulley 2. Idler-pulley assembly 4. Belt B. Start the belt on the driven pulley (Figure 23). C. Use a 9/16-inch deep-well socket to rotate the brush assembly and guide the belt onto the driven pulley (Figure 24). 1 2 G020390 Figure 24 1. Belt 2.
PAGE 11
Notes: 11
PAGE 12
Declaration of Incorporation The Toro Company, 8111 Lyndale Ave. South, Bloomington, MN, USA declares that the following unit(s) conform(s) to the directives listed, when installed in accordance with the accompanying instructions onto certain Toro models as indicated on the relevant Declarations of Conformity. Model No. Serial No.