FORM NO. 3317220 MODEL NO. 0342050001 & UP OPERATOR'S MODEL NO. 0342550001 & UP MANUAL . L REEL MASTER 216D ) Traction Units To assure maximum safety, optimum performance, and to gain knowledge of the product, it is essential that you or any other operator of the mows read and understand the contents of this manual before the engine is ever stared. Pay particular attention 1o the SAFETY INSTRUCTIONS highlighted by this symbol.
FOREWORD The REEL MASTER 216-D was developed o provide an efficient, reliable and time saving method of mowing high quality turf. The Latest concepts in engineering and design have been incorporated into this machine along with the highest quality parts and workmanship. Excellent service will be derived if proper operation and maintenance practices are followed. We know, since you have purchased the industry leader in mowing excellence, that future performance and dependability are of prime importance.
TABLE OF CONTENTS Page SAFETY INSTRUCTIONS . 2. 45 Before Operating .. 4 While Operating 4 Maintenance 5 SAFETY INSTRUCTIONS & DECALS . 6 SPECIFICATIONS 7 LOOSE PARTS CHART . 8 SET-UP INSTRUCTIONS 6 Install Rear Wheel 9 Install Steering Wheel 9 installing Seat . 9 Install Front Pivot Rods . 10 Mount Front Roller o Set and Level Rear Roller .. 11 Adjust Bed knife Parallel To Reel Verify Melting Mount Cutting Units .. Install Cutting Unit Drive Bells Install Belt Pensioners To Cutting Units .
A SAFETY INSTRUCTIONS improper use or maintenance by the operator or owner of the machine can result in injury. To reduce the potential for any injury, comply with the following safety instructions. WANING: Engine exhaust contains carbon monoxide which is an odorless, deadly poison. Carbon monoxide is also known to the State of California to cause birth defects. Do not run engine indoors or in an enclosed area. BEFORE OPERATING 1.
A SAFETY INSTRUCTIONS 186. This product may exceed noise labels of 85 dB(A) at the operator position. Ear protectors are recommended for prolonged exposure fo reduce the potential of permanent hearing damage. 17. Raise the citing units when driving from one work area to another. 18.
A SAFETY AND INSTRUCTION DECALS The following safety and instruction decals are affixed to the traction unit. If any decal becomes illegible or damaged, install a new decal. Part numbers are sifted below and in your Parts Catalog. Order replacements from your Authorized Toto Distributor. i CAUTION) R | FLOOD ‘ s39150 ENGAGEMENT aw | % PULL OUT -2 WHEEL DRIVE l PUSH IN -3 WHEEL DRIVE s ON CONTROL PANEL ON LEFT SIDE OF SEAT PANEL (Part No, B3—9150) (Part No, 92-3179) Model 03425 A\ WARNING 'SPARING LOADED MEC
SPECIFICATIONS Engine: Perkins, 4 cycle, 3 cylinder, liquid cooled, vertical overhead valve, diesel engine with centrifugal water pump. 18.5 hp governed to a maximum speed of 3000 rpm. 37680 cu. in, displacement. Forced lubrication gear pump. Mechanical fuel transfer pump. Fuel filter/water separator with replaceable filter element. Heavy duty remote mounted air cleaner, Radiator: Side mounted radiator, industrial construction. Cooling system capacity is 5—1/4 quarts. Electrical: 12 volt starter.
LOOSE PARTS CHART Note: Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these parts, total set-up cannot be completed. Some parts may have already been assembled at factory. Wheel Says Spacers Fiat washers Castor Axle Lookout Install rear wheel on model 03420, Wheel Says. Lug Nuts Install rear wheel on model 03425, Roll Pin Mount steering wheel. Pivot Rod 18 x Lock washers install to Front Lift Arms.
SET-UP INSTRUCTIONS INSTALL REAR WHEEL (Fig. 1 &2) Model 03420 ~ Two wheel drive 1. Mount wheel assembly to rear castor fork with {2} spacers, (2} flat washers, castor axle and lockout. Spacers to be positioned on inside of fork and washers outside of fork. Torque nut to 4565 ft—Ib, N o I Figure 1 1. Wheel assembly 2. Ear castor fork 3. Spacer (2) 4. Castor axis Model 03430 — Three wheel drive 1. Mount wheel assembly onto rear wheel hub. Figure 2 1. Wheel assembly 2. Rear wheel hub 3. Lug nut 2.
SET-UP INSTRUCTIONS 3. On Deluxe Seat, remove machine screws securing upper slides to seat bottom. Move seat slides inward to next set of mounting holes and re secure with machine screws and (4) M8 lockouts. Apply Locate to fasteners. 4, Loosely secure slides to seat plate with fasteners supplied with seat. Note: Mount seat in forward holes to attain forward adjustment. 5.
SET-UP INSTRUCTIONS 6. Roller brackets must be aligned for installation onto cutting unit. i necessary to align after bearing adjustment, remove roller bracket on side with flanges eyeliner, align with opposite roller bracket within + one hex flat and replace. 7. Reinstall Height—of—Cut pins. 8. Reinstall (2) lockouts securing sate angle bracket to cutting unit. SET HEIGHT OF CUT AND LEVEL REAR ROLLER (Fig. 7) ({Floating Cutting Unit) 1. Position cutting unit on a fiat level table or board. 2.
SET-UP INSTRUCTIONS 2. On either end of reel, insert a long strip of dry newspaper between reel and bed knife. While slowly rotating reel inch bed knife, turn bed knife adjusting knob clockwise, one click at a time until paper is pinched lightly, which results in a slight drag when paper is pulled. FLOATING CUTTING UNIT SHOWN Figure 10 3. Check for light contact at other end of reel using paper. If light contact is not evident, proceed to next step. 4. Loosen (2) carriage bolts on bed bar adjuster (Fig.
SET-UP INSTRUCTIONS Note: When mounting rear cutting unit, thrust washer 10 be positioned between cutting unit support and flat washer at rear. Figure 14 1. Thrust washer 2. Cutting unit support 3. Flat washer, lock washer & cap screw 3. Front cutting units should be parallel to front wheels. To adjust, loosen cap screws securing supports to cutting units, adjust cutting units until parallel, then, re tighten screws. INSTALL CUTTING UNIT DRIVE BELTS (Fig. 15) (Floating Cutting Units) 1.
SET-UP INSTRUCTIONS 2. Adjust cleaner bracket so there is approximately (030 — .080 clearance between bracket and pulley, then tighten cap screw and lockout. Figure 17 1. Cleaner bracket INSTALL COUNTERBALANCE SPRINGS (Figs. 18—20) A WARNING Use caution when pensioning springs as they are under heavy load. 1. Hook one end of spring into second hole {from bottom) on cutting unit it tab (Fig. 18). Figure 18 1. Cutting unit lift tab 2.
SET-UP INSTRUCTIONS ADD REAR BALLAST This unit complies with ANSI B71 .4—1984 Standard when equipped with rear ballast. Use chart below to determine weight or combinations of weights needed. Cutting Unit Weight Required Configuration Fixed (no Calcium Chloride in rear carrier frame) tire, Calcium Chloride in rear tire and rear weight, Floating (with carrier frame and nio baskets) Part No. 839370, Floating {with Calcium Chloride in rear carrier frame and | tire and (2) rear weights, baskets) Part No.
SET-UP INSTRUCTIONS A CAUTION Wear safety goggles and rubber gloves when working with electrolyte. Charge the battery in a well ventilated place so gasses produced while charging can dissipate. Since the gases are explosive, keep open tames and electrical spark away from the battery; do not smoke. Nausea may result if the gases are Inhaled. Unplug charger trim electrical outlet before connecting to or disconnecting charger leads from battery posts. 2.
BEFORE OPERATING FILL FUEL TANK (Fig. 25) The engine runs on No. 2 diesel fuel. Fuel tank capacity is approximately 8.5 gallons. 1. Clean area around fuel tank cap. Figure 25 1, Fuel tank cap 2. Remove fus! tank cap. A DANGER Because diesel fuel is flammable, use caution when storing or handling it. Do not smoke while filling the fuel tank. Do not fill fuel tank while engine is running, hot, or when machine is in an enclosed area.
BEFORE OPERATING CHECK HYDRAULIC SYSTEM FLUID (Fig. 28) The hydraulic system is designed to operate with Mobil MIDTERM or equivalent anti-wear hydraulic fluid. The machine’s system is filled at the factory with approximately 3.3 gallons of fluid. However, check level of hydraulic fluid before engine is first started and daily thereafter.
CONTROLS Traction and Stopping Pedal (Fig. Traction pedal has three functions: one, t0 make the machine move forward, two, to move it backward and three, to stop machine. Using the heel and toe of the right foot, depress top of pedal to move forward and bosom of pedal to move backward or o assist in stopping when moving forward. Also, allow pedal to nave or move Otto neutral position to stop machine. For operator comfort, do not rest heel of foot on reverse when operating forward. Figure 30 1.
CONTROLS Hour Meter (Fig. 32) — Indicates the total hours of machine operation. The Hour Meter starts to function whenever the key switch is rotated to “ON” position, Fuse Holders (Fig. 32) — Two 15 Amp fuses are incorporated to protects the engine and accessory circuits. To replace fuse, rotate knob counter—clockwise and remove fuse from case. Install fuse, insert knob and rotate clockwise o secure in panel. Fuse Holder (Fig. Amp slow blow fuse protects the alternator charge circuit.
OPERATING INSTRUCTIONS STARTING/STOPPING ENGINE IMPORTANT. The fuel system may have to be bled if any of the following situations have occurred: A. Initial start up of a new engine. B. Engine has ceased running due to lack of fuel. C. Maintenance has been performed upon fuel system components; i.e, filter replaced, ete. Refer to Bleeding Fuel System 1. Be sure parking brake is set and Reel Drive switch is in DISENGAGE position. 2. Remove foot from traction pedal and make sure pedal is in neutral position.
OPERATING INSTRUCTIONS Figure 38 1. transfer pump screw 2. Injection pump inlet screw location 3. Injection pump inset screw 4. Priming ever 5, Note fitting angle BLEEDING COOLING SYSTEM (Fig. 39) I system is being completely filled or more than a quart of coolant is being added to system, cooling system may need to be bide. 1. Unlatch and raise hood. 2. Remove radiator cap. A CAUTION If engine has been running, pressurized hot coolant can escape when radiator cap is removed and cause burns., 3.
OPERATING INSTRUCTIONS Figure 40 1. Steering column 2. Rams bracket TOWING TRACTION UNIT (Fig. 41) In case of emergency, the Reel master 216D can be towed for a short distance. However, Toto does not recommend this as a standard procedure. IMPORTANT: Do not tow the machine faster than 2—3 mph because drive system may be damaged. if machine must be moved a considerable distance, transport it on a truck or trailer. 1. Rotate by—pass valve on pump counterclockwise until it is fully open. Figure 41 1.
OPERATING INSTRUCTIONS INSPECTION AND CLEAN-UP AFTER MOWING At the completion of mowing operation, thoroughly wash the machine with a garden hose — without a nozzle — so excessive water pressure will not cause contamination and damage to seals and bearings. Make sure radiator scree, radiator and oll cooler are kept free of dirt or grass clippings.
MAINTENANCE A\ caution Before servicing or making adjustments to the machine, stop engine and remove key from the switch. HOOD REMOVAL (Fig. 51) Hood may be easily removed to ease maintenance procedures in engine area of machine. 1. Unlatch and raise hood. 2. Remove one of the cotter pins securing hood pivot to mounting brackets. 1. Loosen thumb screw until dust cup and baffle can be removed, Separate dust cup and baffle. Figure 51 1. Cotter pins 3.
MAINTENANCE 1. Remove and service dust cup; refer to Servicing Dust Cup and Baffle. 2. Remove wing nut w/gasket and side filter element out of air cleaner body. 3. Clean the element by washing it in a solution of filter cleaner {Toto Part No. 27-7220) and water, or blow dirt out of filter by using compressed air. SERVICING AIR CLEANER FILTER (Fig. 53) Note: Compressed air is recommended when element must be used immediately after servicing because a washed element must be dried before it is used.
MAINTENANCE CHANGING HYDRAULIC SYSTEM FLUID AND FILTER (Fig. 565-56) The hydraulic system filter must be changed initially, after the first five hours of operation, and thereafter very 250 hours of operation or yearly, whichever comes first. Use a genuine Toto oif fighter for replacement. The hydraulic fluid must be changed every 500 hours of operation or yearly, whichever comes first. 1. Park the machine on a level surface, lower the cutting units, set parking brake and turn the engine off. 2.
MAINTENANCE ADJUSTING TRANSMISSION FOR NEUTRAL (Fig. 58—59) if the machine “creeps” when the traction control pedal is in the neutral position, the spring leaf assembly must be adjusted. 1, Block up under the frame so one of the front wheals is off the floor. Place selector control in two wheel drive position. 2. To expose spring leaf assembly, remove (4) screws securing right fender to frame and remove fender. Figure 58 1. Right fender 2. Fender mounting screws 3.
MAINTENANCE Cutting Unit Drive Brits (Fig. 61) 1. The cutting unit drive belts should have a maximum deflection of 1/2 inch with a 10 pound load applied. 2. Loosen jam nut on front end of belt tension rod. Rotate rod to lengthen or shorten rod to desired length, Tighten jam nut. Figure 61 1. Brit tension rod 2. Brit tension rod cup retainer 3. Jam nut 3. To release belt tension to cutting units, push retaining cup rearward and pivot yoke downward .
MAINTENANCE Figure 64 1. Lower brake ever 2. Upper brake lever 3. Clevis 4. Reinstall clevis to upper brake lever and tighten jam nut. Repeat procedure on opposite side of machine. 8. After any brake adjustment, operate the vehicle at slow speed {one mph or less) and check that brakes engage equally on both wheels. Readjust as necessary. ADJUST HOOD LATCH (Fig. 66) 1. To adjust hood lath, loosen nuts securing latch to hood and reposition latch as required. Figure 65 1. Hood latch BATTERY CARE 1.
MAINTENANCE BACKSLAPPING CUTTING UNITS The cutting units may be back lapped on the machine. Release tension to the drive belts and remove the cap screw securing the left end of the carrier frame to the cutting unit. Otherwise, remove citing units completely before backslapping. Connect a lapping machine to the caps craw on the left end of reel shaft with an extension couplet and a 9/16 casket. Backpack according to procedures in the Toto Sharpening Reel and Rotary Mowers Manual Form No. 80300 PT. A\ caution
AND 20° SLOPE CHART Read all safety decals and safety Instructions in this manual . 15° ALIGN THIS EDGE WITH A VERTICAL SURFACE {TREE, BUILDING, FENCE POST, POLE ETC.
The Toto Promise A One Year Limited Warranty The Toto Company promises o repair your TOR Reel master 216-D if defective in materials or workmanship. The following time periods from the date of purchase apply: Commercial Products *Cutting unit drive belts . . ..